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Heatiator GB4336, Owner'S Manual

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Heatiator GB4336 Owner'S Manual Download Page 46

46 

Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06

Service Parts List
42 in. Geneva Gas Fireplace

Service Parts 

GB4942 SERIES

Beginning Manufacturing Date: 1/19/04

Ending Manufacturing Date: Active

10

9

8

2

1

4

6

3

7

Standing Pilot Valve Assembly

5

7

3

6

4

1

12

14

13

11

Intermittent Pilot Valve Assembly

5

Summary of Contents for GB4336

Page 1: ...RNING HOT DO NOT TOUCH SEVERE BURNS MAY RESULT CLOTHING IGNITION MAY RESULT WARNING Keep children away CAREFULLY SUPERVISE children in same room as appliance Alert children and adults to hazards of high temperatures Do NOT operate with protective barriers removed or door open Keep clothing furniture draperies and other combustibles away Glass and other surfaces are hot during operation and cool do...

Page 2: ...ion on appliance Dealership purchased from Dealer phone Notes We recommend that you record the following pertinent information about your appliance Listing Label Information Location The model information regarding your specific appliance can be found on the rating plate located in the control area of the appliance XXXX CERTIFIED FOR CANADA CERTIFIÉ POUR LE CANADA Hearth Home Technologies Inc 1915 ...

Page 3: ...to Firebox Assembly 18 C Securing Vent Sections 18 9 Gas Information 19 A Fuel Conversion 19 B Gas Pressure 19 C Gas Connection 19 D High Altitude Installations 20 10 Electrical Information 21 A Recommendation for Wire 21 B Connecting to the Appliance 21 C Intellifire Ignition System Wiring 21 D Standing Pilot Ignition System Wiring 22 E Junction Box Installation 23 11 Finishing 24 A Mantel Project...

Page 4: ... ANSI Z97 1 and CPSC 16 CFR 1202 Safety Glazing Certification Council SGCC 1595 and 1597 Architectural Testing Inc Reports 02 31919 01 and 02 31917 01 This statement is in compliance with CPSC 16 CFR Section 1201 5 Certification and labeling requirements which refers to 15 U S Code USC 2063 stating Such certificate shall accompany the product or shall otherwise be furnished to any distributor or reta...

Page 5: ...ities having jurisdiction about restrictions installation inspection and permits CAUTION When planning an appliance installation it s necessary to determine the following information before installing Where the appliance is to be installed See Section 3 The vent system configuration to be used See Sections 4 and 5 Gas supply piping See Section 9 Electrical wiring See Sections10 Framing and finishin...

Page 6: ...e 2 1 the chimney should Be installed through the warm airspace enclosed by the building envelope This helps to produce more draft especially during lighting and die down of the fire Penetrate the highest part of the roof This minimizes the effects of wind turbulence Be located away from trees adjacent structures uneven roof lines and other obstructions Offsets can restrict draft so their use shoul...

Page 7: ...caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits 1 4 in Plumb line Safety glasses Level Manometer Voltmeter Tape measure Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws One 1 4 in female connection for optional fan D Inspect the Appliance and Components The following B vent components are needed for i...

Page 8: ...lecting a location for your appliance it is important to consider the required clearances to walls See Figure 3 1 Note For actual appliance dimensions refer to Section 16 In addition to these framing dimensions also reference the following sections Clearances and Mantel Projections Sections 3 C and 3 D Vent Clearances and Framing Section 6 A A A C B B 1 2 in 13 mm min appliance to combustibles Alc...

Page 9: ... break the outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home Additionally Hearth Home Technologies recom mends that the inside surfaces be sheetrocked and taped for maximum air tightness To further prevent drafts gas ...

Page 10: ... 2 Clearances to Combustibles Fire Risk Odor Risk Install appliance on hard metal or wood surfaces extending full width and depth of appliance Do NOT install appliance directly on carpeting vinyl tile or any combustible material other than wood Do NOT place furniture or any other combustible household objects within 36 in of the appliance front WARNING Model A Rough Opening Width B Rough Opening H...

Page 11: ...8 Figure 3 3 Clearances to Mantels or Other Combustibles Above Appliance 1 in 25mm min to perpendicular wall A 3 1 2 in 89 mm min from fireplace opening to perpendicular wall B 48 in 1219 mm max Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Figure 3 4 Clearances to Combustible Mantel Legs or Wall Projec tions acceptable on both sides of opening D Mantel Projections ...

Page 12: ...ltiple Vertical Termination Figure 4 1 specifies minimum vent heights for various pitched roofs 4 4 Termination Locations 12 X 8 ft 2 44 mm Lowest Discharge Opening Termination Cap Roof Pitch is X 12 Vertical wall H min Minimum height from roof to lowest discharge opening Roof Pitch H Min Ft Roof Pitch H Min Ft Flat to 6 12 1 0 Over 11 12 to 12 12 4 0 Over 6 12 to 7 12 1 25 Over 12 12 to 14 12 5 0 ...

Page 13: ...re per vent manufacturer s specifications 9 ft 2 74 m min 40 ft 12 19 m max Figure 5 1 Vertical Termination Clearances 5 5 Vent Information and Diagrams A Vent Guidelines Fire Risk Asphyxiation Risk This appliance requires the specified pipe for operation Incorrect pipe may cause spillage condensation and overheating WARNING These models require the following size B Vent double wall vent pipe Follo...

Page 14: ...pecifications Metal Plumbers Strap Figure 5 2 Maximum Horizontal Run Fire Risk Explosion Risk Insulation and other combustibles must not infringe on clearances ALWAYS maintain specified clearances around venting and firestop systems Install firestops as specified Failure to keep insulation or other material away from vent pipe may cause fire WARNING Figure 5 3 Maximum Horizontal Run Note 90 degree elbo...

Page 15: ...ensions Figure 6 1 Exterior Wall Hole 6 6 Vent Clearances and Framing B Wall Penetration Framing Follow vent pipe manufacturer s instructions for all clear ances around pipe For a wall penetration consult B vent pipe manufacturer s instructions Use same dimensional framing materials as those used in the wall construction Note This appliance MUST terminate vertically C Vertical Penetration Framing ...

Page 16: ...turer preferably with short run or mainly straight duct except small dip for cold air trap which will help prevent flow of cold air Factory built fireplace Figure 7 2 Outside Combustion Air Placement Figure 7 1 Outside Air Kit Handle Location The outside air kit can only be installed on the left side of the appliance Refer to the installation instructions provided with the kit Note The outside air...

Page 17: ...ce the appliance into position Level the appliance from side to side and front to back Shim the appliance as necessary It is acceptable to use wood shims Bend out nailing tabs on each side Keep nailing tabs flush with the framing Secure the appliance to the framing by using nails or screws through the nailing tabs B Gas and Electrical Connections Ensure that gas and electrical connections are insta...

Page 18: ...e if not properly joined WARNING Figure 8 1 Attaching Vent to Firebox B Attach Vent to Firebox Assembly Three tabs extend from appliance collar shield Attach tabs to first section of B vent pipe using self tapping 1 4 in screws supplied with appliance See Figure 8 1 C Securing Vent Sections Secure vent sections with vent supports following B vent manufacturer s instructions Fire Risk Explosion Risk...

Page 19: ...must be met when other household gas appliances are operating Pressure Natural Gas Propane Minimum Inlet Pressure 5 0 in w c 11 0 in w c Maximum Inlet Pressure 7 0 in w c 14 0 in w c Manifold Pressure 3 5 in w c 10 0 in w c WARNING Gas Leak Risk Support control when attaching pipe to prevent bending gas line 9 9 Gas Information Fire Risk Explosion Risk High pressure will damage valve Disconnect ga...

Page 20: ...ges for elevations from 0 to 2000 ft in the USA and Canada When installing this appliance at an elevation above 2000 ft it may be necessary to decrease the input rating by chang ing the existing burner orifice to a smaller size Input rate should be reduced by 4 for each 1000 ft above a 2000 ft elevation in the U S A or 10 for elevations between 2000 and 4500 ft in Canada If the heating value of the...

Page 21: ...ll box C Intellifire Ignition System Wiring This appliance requires a 110 VAC supply to the appliance junction box for operation A wiring diagram is shown in Fig ure 10 2 This appliance is equipped with an Intellifire control valve which operates on a 3 volt system This appliance is supplied with a battery pack and a 3 volt AC transformer which requires the installation of the sup plied junction box...

Page 22: ...SWITCH WHT GRN GRN wire only used with optional wall switch WSK MLT HTL BLU Figure 10 2 Intellifire Pilot Ignition IPI Wiring Diagram PILOT IGNITOR VARIABLE FLAME ADJUSTMENT PILOT ADJUSTMENT CAP ROBERTSHAW GAS VALVE MODEL 7000 TO BURNER GAS INLET HIGH LIMIT SWITCH BLK ORG TAN BLK PUSH BUTTON IGNITOR TO PILOT TH TP TH TP THERMOPILE FLAME SENSOR COPPER TUBING WALL SWITCH BRN INLET OUTLET PRESSURE TAP...

Page 23: ... appliance with the two screws provided If the box is being wired from the INSIDE of the appliance Pull the electrical wires from outside the appliance through this opening into the valve compartment Loosen the two screws on the Romex connector feed the necessary length of wire through the connector and tighten the screws Make all necessary wire connections to the receptacle and assemble the recep...

Page 24: ...liance Drywall A B Figure 11 2 Mantel Leg or Wall Projections Acceptable on both sides of opening High temperature sealant These surfaces may be covered with noncombustible material These surfaces may be covered with noncombustible material Figure 11 3 Noncombustible Facing Diagram 11 11 Finishing Fire Risk Finish all edges and fronts to clearances and specifications listed in manual WARNING Black ...

Page 25: ...ay have accumulated in side the firebox or underneath in the control cavity C Accessories Install approved accessories refer to Section 16 per in structions included with accessories D Install the Refractory Install refractory per instructions included with kit E Lava Rock Vermiculite Rockwool Placement Placing the Lava Rock and Vermiculite Place lava rock on top of the lava rock tray in front of a...

Page 26: ...e 12 7 Remove log grate assembly from the hearth pan by removing three screws one per side one center back behind hearth log See Figures 12 8 and 12 9 Lift up on log grate assembly to remove it from appliance and set aside Reverse the order to reinstall the log grate assembly Figure 12 5 Remove Lava Rock Tray Figure 12 6 Remove Lava Rock Tray Figure 12 7 Clear Lava Rock Figure 12 8 Remove Screws f...

Page 27: ... result See Figure 12 10 Figure 12 10 Installing the Hood G Glass Doors I Air Shutter Setting Closed position natural gas Open position propane Figure 12 11 Air Shutter Note Glass doors are not optional in the Commonwealth of Massachusetts They are required If you have decided to install optional doors on your appli ance please use them correctly While operating your appli ance you should either h...

Page 28: ...o hazards of high temperatures Do NOT operate with protective barriers open or removed Keep clothing furniture draperies and other combustibles away Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service a...

Page 29: ...Bad Figure 13 1 Checking Appliance Draft C High Limit Safety Switch A high limit switch has been installed on this appliance This switch automatically turns off the appliance if it becomes too hot If this happens do not attempt to operate the appliance until it has been examined by a qualified service technician For the high limit switch location see Figures 13 2 13 4 Figure 13 2 Remove the Hood Fi...

Page 30: ...e instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 33631D C Use only your hand to push in and move the gas control valve or turn the gas control knob Never use tools If the lever or knob will not move by hand don t try to repair it call a qualified service technician Force or attempted repair may result...

Page 31: ...ompanying the appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 29097D This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air This appliance must be installed in accordance wi...

Page 32: ...f you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process Condensation of the glass is normal During this break in period it is recommended that some windows in the house be opened for air circulation This will help avoid set...

Page 33: ...e copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV replace the thermocouple B Defective valve If the thermocouple is producing more than 15 millivolts replace faulty valve 3 The pilot is burning there is no gas burning the valve knob is in the ON position and the ON OFF switch is in the ON position A ON OFF switch or wires are defective Check the ON...

Page 34: ...mbly D Bad thermopile or thermocouple Replace if necessary E Improper vent cap installation Check for proper installation and freedom from debris or blockage 6 Glass soots A Flame impingement Adjust the log set so that the flame does not excessively impinge on it B Improper air shutter setting Adjust the air shutter located on the control panel C Debris around air shutter Inspect the opening at the...

Page 35: ...l chassis of appliance E Faulty module Turn ON OFF rocker switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker switch or wall switch in ON position Hold ground wire about 3 16 in away from I terminal on module If there is no spark at I terminal module must be replaced If there is a spark at I terminal module is fine Inspect pilot assembly for shorted sparker w...

Page 36: ...e ball valve is open Verify that inlet pressure reading is within acceptable limits inlet pressure must not exceed 14 in w c B Ignitor gap is too large Verify that spark gap from ignitor to pilot hood is 17 in or 1 8 in C Module is not grounded Verify module is securely grounded to metal chassis of appliance D Module voltage output valve pilot solenoid ohms readings Replace module ...

Page 37: ...illes control compartment Burner burner ports Risk of Fire Delayed ignition or explosion Exposure to combustion fumes Odors WARNING Handle glass assembly with care Note Clean glass after initial 3 4 hours operation Longer operation without cleaning glass may cause a permanent white film on glass When cleaning glass door Avoid striking scratching or slamming doors Do NOT use abrasive cleaners Use a ...

Page 38: ... and repaint as necessary 2 Replace appliance if firebox has been perforated Burner ignition and operation 1 Verify burner is properly secured and aligned with pilot or ignitor 2 Clean off burner top inspect for plugged ports corrosion or deterioration Replace burner if necessary 3 Replace rockwool with new dime sized and shaped pieces Do not block ports or obstruct lighting paths 4 Check for smoot...

Page 39: ...e Dimensions 16 16 Reference Materials B 4 3 8 in 111 mm Outside Air 13 1 4 in 337 mm 3 1 8 in 79 mm 11 1 8 in 283 mm Outside Air Gas Access Electric Access 2 3 4 in 70 mm 7 in 178 mm 23 1 8 in 587 mm 13 1 4 in 336 mm 10 in 254 mm A C Outside Air 39 1 8 in 994 mm 39 1 2 in 1003 mm Alternative Gas Access 30 in 762mm Model A B C GB4336 in 41 in 36 in 24 3 8 in mm 1041 914 619 GB4942 in 47 in 42 in 3...

Page 40: ...3 085 Rev H 04 06 B Service Parts List Exploded Parts Diagram 36 in Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date 1 19 04 Ending Manufacturing Date Active 11 8 Valve Assembly 6 7 Grate Assembly 5 10 9 ...

Page 41: ...916B 17916B 17916B 1 Long Cable Tie 19954A 19954A 19954A 19954A 2 Outside Air Shield 33271 33271 33271 33271 1 Air Kit Installation Instructions 35145 35145 35145 35145 1 Face Assembly Hair Pin Clip 101025 101025 101025 101025 2 Door Track 15425 15425 15425 15425 Door Pivot Clip 31527 31527 31527 31527 2 6 Hood 29575 29575 29575 29575 1 7 Firescreen Assembly 32734 32734 32734 32734 2 Firescreen Ri...

Page 42: ...ervice Parts List 36 in Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date 1 19 04 Ending Manufacturing Date Active 10 9 8 2 1 4 6 3 7 Standing Pilot Valve Assembly 5 7 3 6 4 1 12 14 13 11 Intermittent Pilot Valve Assembly 5 ...

Page 43: ...ess Steel Flex Gas Line 17245B 17245B 17245B 17245B 1 Long Cable Tie 19954A 19954A 19954A 19954A 1 7 Dust Cap 23491 23491 23491 23491 1 C Style Orifice 35 NG 582 835 582 835 1 C Style Orifice 52 LP 582 852 582 852 1 High Limit Switch 33492 33492 24672 24672 1 8 Pilot Assembly Flex Tube 25660 25661 1 9 Pilot 4021 005 4021 006 1 10 Thermocouple 72956 72956 1 11 Thermopile 060 512 060 512 1 12 Ignition...

Page 44: ...B4992 4003 085 Rev H 04 06 Exploded Parts Diagram 42 in Geneva Gas Fireplace Service Parts GB4942 SERIES Beginning Manufacturing Date 1 19 04 Ending Manufacturing Date Active 12 6 8 7 10 5 9 Valve Assembly Grate Assembly 11 ...

Page 45: ...a Rock 2lb Bag 4021 296 4021 296 4021 296 4021 296 2 Ember Tray 4003 092 4003 092 4003 092 4003 092 1 Face Assembly Hairpin Clip 101025 101025 101025 101025 2 6 Hood 29576 29576 29576 29576 1 Door Pivot Clip 31527 31527 31527 31527 2 7 Firescreen Assembly 32734 32734 32734 32734 2 Firescreen Ring 11857B 11857B 11857B 11857B 4 Screen Panel 24737 24737 24737 24737 1 Screen Handle 4021 150 4021 150 4...

Page 46: ...ervice Parts List 42 in Geneva Gas Fireplace Service Parts GB4942 SERIES Beginning Manufacturing Date 1 19 04 Ending Manufacturing Date Active 10 9 8 2 1 4 6 3 7 Standing Pilot Valve Assembly 5 7 3 6 4 1 12 14 13 11 Intermittent Pilot Valve Assembly 5 ...

Page 47: ... 4021 086 1 6 16 in Stainless Steel Flex Gas Line 17245B 17245B 17245B 17245B 1 Long Cable Tie 19954A 19954A 19954A 19954A 1 7 Dust Cap 23491 23491 23491 23491 1 8 Pilot Assembly 25660 25661 1 9 Thermocouple 72956 72956 1 10 Thermopile 060 512 060 512 1 11 Pilot 4021 005 4021 006 1 12 Ignition Control Module must order Velcro Strips 593 592 593 592 1 Velcro Strips 17439A 17440A 17439A 17440A 1ea 1...

Page 48: ...emote control with Thermostat Control SMART BATT HTL Battery operated Remote Control with Thermostat Control 4 in DMA1036B DMA1042B Arched Door DF361B S DF421B S Fixed Glass Doors ID4 Insulated Duct UD4 Uninsulated Duct 42 in 1067 mm 4 in 102 mm 42 in 1067 mm 4 in 102 mm HB60G TB60G HB80G TB80G Traditional Brick Pattern TB shown Herringbone Pattern HB Refractory DM1036 DM1036B DM1036S DM1042 DM104...

Page 49: ...Heatilator GB4336 GB4992 4003 085 Rev H 04 06 49 This page intentionally left blank ...

Page 50: ...50 Heatilator GB4336 GB4992 4003 085 Rev H 04 06 This page intentionally left blank ...

Page 51: ...s inadequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other causes 5 use of fuels other than those specified in the Operating Instructions 6 installation or use of components not supplied with the Appliance or any other components not expressly authorized and approved by HHT and or 7 modification...

Page 52: ...ation D O N O T D I S C A R D This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 ...

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