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10

Refrigeration Piping

1.  Normally, any straight run of tubing must be supported in at least two locations near each end of the 

run. Long runs require additional supports. The refrigerant lines should be supported and fastened 
properly. As a guide, 3/8 to 7/8 should be supported every 5 feet, 1-1/8 and 1-3/8 every 7 feet; and 1-
5/8 and 2-1/8 every 9 to 10 feet.

2.  When changing directions in a run of tubing, no corner should be left unsupported. Supports should 

be placed a maximum of 2 feet in each direction from the corner.

3.  Piping attached to a vibrating object (such as a compressor or compressor base) must be supported in 

such a manner that will not restrict the movement of the vibrating object. Rigid mounting will fatigue 
the copper tubing.

4.  Do not use short radius ells. Short radius elbows have points of excessive stress concentration and are 

subject to breakage at these points.

5.  Thoroughly inspect all piping after the equipment is in operation and add supports wherever 

line vibration is significantly greater than most of  the other piping. Extra supports are relatively 
inexpensive as compared to refrigerant loss.

Line Insulation

After the final leak test, refrigerant lines exposed to 
high or low ambient conditions should be insulated 
to reduce heat loss or gain and prevent the 
formation of flash gas in the liquid lines. Suction 
lines should be insulated with 3/4" wall Armstrong 
“Armaflex” or equivalent. Liquid lines should also 
be insulated with  1/2-inch wall insulation or better. 
The insulation located in outdoor environments 
should be protected from UV exposure to prevent 
deterioration of insulating value.

Figure 6.  Example of
            Pipe Support

Figure 7.

Summary of Contents for FlexPack H-IM-FP

Page 1: ...1 Multiple Compressor Condensing Units H IM FP March 2004 Part No 25006801 Nomenclature 2 General Safety Information 2 Compressor Module Speci cations 3 4 Dimensional Diagrams 5 Condensing Unit Placem...

Page 2: ...hipment should be carefully checked against the bill of lading The shipping receipt should not be signed until all items listed on the bill of lading have been accounted for Check carefully for concea...

Page 3: ...FV 208 230 1 60 11 2 61 0 17 4 40 404a 9 25 30 CS14K6E TF5 208 230 3 60 8 2 55 0 12 8 40 404a 9 25 30 CS18K6E PFV 208 230 1 60 14 4 82 0 22 4 40 404a 22 25 30 CS18K6E TF5 208 230 3 60 9 4 65 5 14 6 40...

Page 4: ...0 30 0 80 404a 22 5 35 ZS45K4E TF5 208 230 3 60 21 5 156 0 33 5 80 404a 22 5 35 ZF06K4E PFV 208 230 1 60 12 2 61 0 19 0 40 404a 22 40 0 ZF06K4E TF5 208 230 3 60 8 3 55 0 13 0 40 404A 22 40 0 ZF08K4E P...

Page 5: ...e Fan Top View Two Fan Top View Three Fan Top View X 59 00 Single Fan Length X 78 00 Two Fan Length X 100 50 Three Fan Length Please note system positions Liquid Lines Suction Lines Electrical Knockou...

Page 6: ...orrosive atmospheres require custom designed condensers Another consideration which must be taken is that the unit should be mounted away from noise sensitive spaces and must have adequate support to...

Page 7: ...rigging measures must be taken to support unit weight and to protect the unit from damage during unloading and placement process Rigging holes have been provided in legs and under the unit compressor...

Page 8: ...0 feet towards the compressor in direction of ow d Suitable P type oil traps should be located at the base of each suction riser to enhance oil return to the compressor e For desired method of superhe...

Page 9: ...drain lines should be used and properly protected from freezing In running drain lines provide a minimum of 4 inches per foot pitch for proper drainage Drain lines should be at least as large as the e...

Page 10: ...copper tubing 4 Do not use short radius ells Short radius elbows have points of excessive stress concentration and are subject to breakage at these points 5 Thoroughly inspect all piping after the equ...

Page 11: ...olecule size of HFC s they will tend to leak more readily than CFC Consequently it is of the utmost importance that proper system evacuation and leak detection procedures be employed Copeland recommen...

Page 12: ...d in the condensing unit for proper connections 3 Wire type should be of copper conductor only and of the proper size to handle the connected load 4 The unit must be grounded 5 For multiple evaporator...

Page 13: ...e set at two minutes the third marker c Check high and low pressure controls pressure regulating valves oil pressure safety controls and all other safety controls and adjust them if necessary d Liquid...

Page 14: ...djust if necessary e Check head pressure controls for pressure setting f Check crankcase heater operation if used g Install instruction card and control system diagram for use of building manager or o...

Page 15: ...ng potentially costly repairs of a premature failure due to equipment neglect The following is our minimum recommendations for regularly scheduled preventive maintenance of your refrigeration system O...

Page 16: ...16 Preventive Maintenance...

Page 17: ...17 Preventive Maintenance...

Page 18: ...an Blade 22999901 Fan Guard Motor Mount 23104401 High Pressure Control 28913201 Low Pressure Control Adjustable 2891402 Fixed 28913401 Time Delay Relay Low Pressure Switch 22536801 Fuse 15 Amp 2251000...

Page 19: ...M1 1 R1 0 NO C C1A1 NC CCH1 Fused Disconnect 208 230 V 60 HZ 1 PH PB1 GR POWER SUPPLY RC1 RUN CAPACITOR SC1 START CAPACITOR SR1 START RELAY C1 COMP1 R C S COMP1 C1 SC1 1 SR1 5 2 RC1 CCH2 NO C2A1 NC C2...

Page 20: ...mpressor Superheat for the COOLER Should be between 20 F 30 F YES NO Check Compressor Superheat for the FREEZER Should be between 20 F 30 F YES NO Force unit into a Defrost Check heater amps Should ma...

Page 21: ...on Pressure ______PSIG System 3 Suction Pressure ______PSIG System 1 Suction Temp ______ F System 2 Suction Temp ______ F System 3 Suction Temp ______ F System 1 Refrigerant Charge ______lbs System 2...

Page 22: ...22 Notes...

Page 23: ...23 Notes...

Page 24: ...inuing effort we reserve the right to make changes in speci cations without notice WARNING Refrigerant can be harmful if it is inhaled Refrigerant must be used and recovered responsibly Failure to fol...

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