Heat&Glo 6000CL-IPI-S Owner'S Manual Download | Manualshive

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Heat & Glo • 6000CL-IPI-S, 6000CL-IPI-T, 8000CL-IPI-S 8000CL-IPI-T • 2165-900 Rev. X • 4/14

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15

15

Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do
experience a problem, this troubleshooting guide will assist a quali

fi

ed service technician in the diagnosis of a problem and

the corrective action to be taken. This troubleshooting guide can only be used by a quali

fi

ed service technician. Contact

your dealer to arrange a service call by a quali

fi

ed service technician.

A. IntelliFire Plus

TM

Ignition System

Symptom

Possible Cause

Corrective Action

1. Pilot won’t light.

The ignitor/module
makes noise, but no
spark.

A. Incorrect wiring.

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are
connected to correct terminals on module and pilot assembly.

B. Loose connections or electrical

shorts in the wiring.

Verify no loose connections or electrical shorts in wiring from mod-
ule to pilot assembly. Verify connections underneath pilot assembly
are tight; also verify igniter and

fl

ame sense wires are not grounding

out to metal chassis, pilot burner, pilot enclosure, mesh screen if
present, or any other metal object.

C. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 in. or 1/8 in. (3 mm).

2. Pilot won’t light,

there is no noise or
spark.

A. No power, transformer installed

incorrectly or depleted batteries.

Verify that transformer is installed and plugged into module. Check
voltage of transformer at connection to module. Acceptable read-
ings of a good transformer are between 6.4 and 6.6 volts DC. Bat-
tery power supply voltage must be at least 4 volts. If below 4 volts,
replace batteries.

B. A shorted or loose connection in

wiring con

fi

guration or wiring har-

ness.

Remove and reinstall the wiring harness that plugs into module.
Verify there is a tight

fi

t. Verify pilot assembly wiring to module. Re-

move and verify continuity of each wire in wiring harness. Replace
any damaged components.

C. Improper wall switch wiring.

Verify that 110-120 VAC power is “ON” to junction box.

D. Module not grounded.

Verify black ground wire from module wire harness is grounded to
metal chassis of appliance.

3. Pilot sparks, but

Pilot will not light.

A. Gas supply.

Verify that incoming gas line ball valve is “open”. Verify that inlet
pressure reading is within acceptable limits.

B. Ignitor gap is too large.

Verify gap of igniter to right side of pilot hood. The gap should be
approximately .17 in. or 1/8 in. (3 mm).

C. Module is not grounded.

Verify module is securely grounded to metal chassis of appliance.

D. Pilot valve solenoid.

Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module.
If below 1.5 volts, replace module. If 1.5 volts or greater, replace
valve.

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Summary of Contents for 6000CL-IPI-S

Page 1: ...OT DISCARD Important operating and maintenance instructions included Read understand and follow these instructions for safe installation and operation In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter See Table of Contents for location of additional Commonwealth of Massachusetts requirements Models 6000CL IPI S 6000CL IPILP S 6000CL IPI T 6000C...

Page 2: ...n Serial Number Type of Gas Model Number Not Not for for use use with with solid solid fuel fuel Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide solide This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes codes if if any any if if not not follow follow ANSI ANSI Z223 1 Z223 1 in ...

Page 3: ...tem 18 B Design and Installation Considerations 19 C Tools and Supplies Needed 19 D Inspect Appliance and Components 19 5 Framing and Clearances A Selecting Appliance Location 20 B Constructing the Appliance Chase 21 C Clearances 21 D Mantel and Wall Projections 22 6 Termination Locations A Vent Termination Minimum Clearances 23 7 Vent Information and Diagrams A Approved Pipe 25 B Vent Table Key 2...

Page 4: ...bly 58 B Remove the Shipping Materials 58 C Clean the Appliance 58 D Accessories 58 E Burner Top Installation 58 F Refractory Installation 59 G Ember Placement 60 H Install the Log Assembly 61 I Fixed Glass Assembly 65 J Install Trim and or Surround 65 K Air Shutter Setting 65 15 Troubleshooting A IntelliFire PlusTM Ignition System 66 16 Reference Materials A Appliance Dimension Diagram 68 B Vent ...

Page 5: ...ate of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy d...

Page 6: ...SSED WARRANTY SPECIFIED ABOVE WARRANTY EXCLUSIONS This warranty does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted ...

Page 7: ...tions between 2000 feet and 4500 feet Above 4500 feet consult local gas utility Check with your local gas utility to determine proper orifice size E Non Combustible Materials Specification Material which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile concrete slate glass or plasters or any combination thereof Materials that are reported as passing AS...

Page 8: ...vented gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detectors and signage ...

Page 9: ...A physical barrier is recommended if there are at risk individuals in the house To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers young children and other at risk individuals out of the room and away from hot surfaces Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children Never l...

Page 10: ...me Technologies Unapproved doors or fronts may cause fireplace to overheat This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel DO NOT operate the fireplace with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one For more information refer to the instru...

Page 11: ...ce on HI and remain so for the initial 10 seconds of operation If the HI LO is switched to the LO position the flame output will automatically drop to the lowest setting after the flame has been established for 10 sec After this 10 second period the flame can be adjusted from HI to LO with the switch 3 Thecontrolmodulehassafetyfeaturethatautomatically shuts down the fireplace after 9 hours of cont...

Page 12: ...floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property damage Re fer to the owner s information manual provided with this appliance This appli...

Page 13: ...ance is al lowed to burn for 20 to 40 minutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Odor may also be released from finishing materials and adhesives used around the appliance Film on the glass This is a normal result of the curing p...

Page 14: ... maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Doors Surrounds Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Assess condition of screen and replace as necessary Inspect for scratches dents or other damage and repair as necessary Check that louvers are not blocked ...

Page 15: ...eaning these areas Screw tips that have penetrated the sheet metal are sharp and should be avoided Remove all foreign objects Verify unobstructed air circulation Burner Ignition and Operation Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum cleaner whisk broom flashlight voltmeter indexed drill bit set and a manometer Verify burner is properly secured and al...

Page 16: ... Grate Removal Figure 3 2 Side Refractory Removal Note The refractory must be removed before removing the grate Note Refractory is Fragile Handle with care To remove the top refractory panel lift the top refractory panel up using both hands slide it forward as much as possible and carefully lower it To remove the side refractory panels slide the panel for ward as shown in Figure 3 2 Rotate the pan...

Page 17: ...on purposes This task should be performed by a qualified service technician The base refractory valve plate refractory panels and grate do not need to be re moved to access the burner assembly The logs and fi ber burner top need to be removed to access the burner Disconnect the pilot from the burner before removal See Figure 3 7 for burner identification chart Notch patterns are located on bottom ...

Page 18: ...ING ROOF RAFTERS SECTION 8 C FRAMING HEADED OFF IN CEILING JOISTS SECTION 8 C GAS LINE SECTION 11 MANTEL AND MANTEL LEG SECTION 5 D SURROUND HEARTH EXTENSION VENT PIPE SECTIONS 7 and 8 OPTIONAL WALL SWITCH SECTION 12 C STORM COLLAR SECTION 10 H NON COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE SECTION 10 G FRAMING HEADER SECTION 5 B ATTIC INSULATION SHIELD NOT SHOWN MUST BE USE...

Page 19: ...of Fire or Explosion Damaged parts could impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry C Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available Tape measure Framing material Pliers Non corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltme...

Page 20: ...trations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 5 1 Appliance Locations 6000 Models A B C D E F G H 6000 in 51 42 72 56 5 8 See Section D Mantel Projections 22 17 3 4 8 mm 1295 1067 1829 1438 559 451 203 8000 in 55 7 8 49 79 61 1 2 See Section D Mantel Proje...

Page 21: ...tal or wood surfaces extending full width and depth DO NOT install directly on carpeting vinyl tile or any combustible material other than wood WARNING Risk of Fire Maintain specified air space clearances to appliance and vent pipe Insulation and other materials must be secured to prevent accidental contact The chase must be properly blocked to prevent blown insulation or other combustibles from e...

Page 22: ...12 8 7 6 5 4 3 25 18 A B INTERIOR WALL TOP VIEW MANTEL LEG OR WALL PROJECTIONS FIREPLACE OPENING Note All measurements in inches If A minimum is ____ then B maximum is_____ A Inches 2 7 16 3 7 16 4 7 16 5 7 16 6 7 16 7 7 16 Millimeters 62 87 113 138 164 189 B Inches 1 2 3 4 5 Millimeters 25 51 76 102 127 Note Measurement is taken from top of the opening NOT the top of the fireplace Figure 5 4 Clea...

Page 23: ...2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause overheating and fire WARNING Gas Wood or Fuel Oil Termination Cap B Gas Termination Cap A If usi...

Page 24: ...V M H or i V G X V H A V V H Electrical Service V K V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 42 inches vinyl soffit and overhang P 8 ft QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2 3 x Q ACTUAL 4 caps 12 feet 1 2 x Q ACTUAL QMIN termination caps x 3 RMAX 2 termination caps x QACTUAL Covered Alco...

Page 25: ... mm vertical run A length of straight pipe is allowed between two 45º elbows see Figure 7 1 Figure 7 1 7 7 Vent Information and Diagrams B Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams D Measuring Standards Vertical and horizontal measurements listed in the vent diagrams were made using the following standards Pipe measurements are shown using the eff...

Page 26: ...inch 152 mm section of straight pipe may need to be attached to the appliance before a 90º elbow to allow the vent pipe to clear the top standoffs 8000CL IPI V1 Minimum H1 Maximum Elbow only 2 ft 610 mm 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 5 ft 1 5 m 1 1 2 ft 457 mm 10 ft 3 0 m 2 ft 610 mm 18 ft 5 5 m 2 1 2 ft 762 mm 22 ft 6 7 m V1 H1 40 ft 12 2 m Maximum H1 22 ft 6 7 m Maximum 6000CL IPI V1 Minimu...

Page 27: ...12 2 m Maximum H1 H2 24 ft 7 3 m Maximum V1 1 ft 305 mm Minimum Note For corner installations A 6 inch 152 mm section of straight pipe may need to be attached to the appliance before a 90º elbow to allow the vent pipe to clear the top standoffs Two Elbows 6000CL V1 Minimum H1 H2 Maximum Elbow only 1 ft 305 mm 6 in 152 mm 4 ft 1 2 m 1 ft 305 mm 11 ft 3 4 mm 1 5 ft 457 mm 18 ft 5 5 m 2 ft 610 mm 24 ...

Page 28: ... mm 1 ft 305 mm 6 in 152 mm 3 ft 914 mm 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 6 ft 1 8 m 1 ft 305 mm 6 ft 1 8 m 2 ft 610 mm 11 ft 3 4 m 2 ft 610 mm 10 ft 3 1 m 3 ft 914 mm 16 ft 4 9 m 3 ft 914 mm 14 ft 4 3 m H1 H2 20 ft 6 1 m Maximum V1 V2 H1 H2 40 ft 12 2 m Maximum Top Vent Horizontal Termination continued H2 H1 V2 V1 Figure 7 5 Three Elbows ...

Page 29: ...termination off the top of the appli ance the flue restrictor should be used See Figure 7 9 V1 V1 40 ft Max 12 4 m V1 3 ft Min 914 mm Figure 7 8 Flue Restrictor 2 Break the flue restrictor into two pieces Do this by bending the part back and forth until it breaks see Figure 7 8 Figure 7 7 BREAK HERE Flue Restrictor Instructions 1 Remove the top piece of refractory if already installed See Figure 7...

Page 30: ... VENT REAR VENT NG LP NG LP 4 ft 1 1 No Restrictor No Restrictor No Restrictor 8 ft 2 2 1 2 1 1 No Restrictor 15 ft 3 3 3 2 2 2 1 2 20 ft 3 3 3 3 3 3 2 3 25 ft 3 3 3 3 3 3 2 3 30 ft 3 4 3 3 3 3 3 3 35 ft 3 4 3 4 3 4 3 3 40 ft 3 4 3 4 3 4 3 4 V1 H1 Maximum V2 V1 V2 Min Elbow only 2 ft 610 mm 6 in 152 mm 6 ft 1 8 m 2 ft 610 mm 11 ft 3 4 m 3 ft 914 mm 16 ft 4 9 m 4 ft 1 2 m 20 ft 6 1 m V1 V2 H1 50 ft...

Page 31: ...1 H2 V2 V1 V2 Minimum H1 H2 Maximum Elbow only 1 ft 305 mm 1 ft 305 mm 6 in 152 mm 2 ft 610 mm 2 ft 610 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 2 ft 610 mm 4 ft 1 2 m 4 ft 1 2 m 3 ft 914 mm 9 ft 2 7 m 9 ft 2 7 m 4 ft 1 2 m 18 ft 5 5 m 18 ft 5 5 m H1 H2 20 ft 6 1 m Maximum V1 V2 H1 H2 40 ft 12 2 m Maximum No specific restrictions on this value EXCEPT V1 V2 H1 H2 cannot exceed 40 ft 12 2 m ...

Page 32: ...T 8000CL IPI S 8000CL IPI T 2165 900 Rev X 4 14 32 Rear Vent Horizontal Termination Figure 7 14 No Elbow One 45º Elbow H1 H1 16 in 406 mm Maximum Do not use a 45º elbow in corner installations Use two 90º elbows instead Figure 7 13 H1 ...

Page 33: ...imum 1 ft 305 mm Back to Back 90º Elbows 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 6 in 152 mm 2 ft 610 mm 4 ft 1 2 m 3 ft 914 mm 1 ft 305 mm 2 ft 610 mm 5 ft 1 5 m 3 ft 914 mm 2 ft 610 mm 4 ft 1 2 m 7 ft 2 1 m 3 ft 914 mm 3 ft 914 mm 9 ft 2 7 m 12 ft 3 7 m 3 ft 914 mm 4 ft 1 2 m 17 ft 5 2 m 20 ft 6 1 m V1 H1 H2 40 ft 12 2 m Maximum H1 3 ft 914 mm Maximum H1 H2 20 ft 6 1 m Maximum H1 H2 V1 ...

Page 34: ...1 2 m 12 ft 3 7 m 15 ft 4 6 m V1 H1 H2 H3 40 ft 12 2 m Maximum H1 3 ft 914 mm Maximum H1 H2 H3 20 ft 6 1 m Maximum 8000CL H1 Maximum V1 Minimum H2 H3 H1 H2 H3 Max 0 ft 0 mm Back to Back 90º Elbows 1 ft 305 mm 1 ft 305 mm 1 ft 305 mm 6 in 152 mm 1 5 ft 457 mm 2 5 ft 762 mm 2 ft 610 mm 1 ft 305 mm 2 ft 610 mm 4 ft 1 2 m 3 ft 914 mm 2 ft 610 mm 3 ft 914 mm 6 ft 1 8 m 3 ft 914 mm 3 ft 914 mm 7 ft 2 1 ...

Page 35: ...1 ft 305 mm 3 ft 914 mm 2 ft 610 mm 5 ft 1 5 m 3 ft 914 mm 7 ft 2 1 m 4 ft 1 2 m 8 ft 2 4 m 5 ft 1 5 m 8 ft 2 4 m V1 H1 40 ft 12 2 m Maximum H1 8 ft 2 4 m Maximum H1 V1 INSTALLED HORIZONTALLY H1 H2 V1 V1 Minimum H1 H2 Maximum Back to Back 90º Elbows 3 ft 914 mm 2 ft 610 mm 6 ft 1 8 m 4 ft 1 2 m 9 ft 2 7 m 6 ft 1 8 m 12 ft 3 7 m 8 ft 2 4 m 15 ft 4 6 m V1 H1 H2 40 ft 12 2 m Maximum H1 H2 15 ft 4 6 m...

Page 36: ...12 2 m Maximum No specific restrictions on this value EXCEPT V1 H1 H2 H3 cannot exceed 40 ft 12 2 m Maximum H1 H2 H3 8 ft 2 4 m Maximum H1 Maximum V1 Minimum H2 H1 H2 Maximum 2 ft 610 mm 6 in 152 mm 2 ft 610 mm 4 ft 1 2 m 3 ft 914 mm 1 ft 305 mm 4 ft 1 2 m 7 ft 2 1 m 5 ft 1 5 m 2 ft 610 mm 6 ft 1 8 m 11 ft 3 4 m 7 ft 2 1 m 3 ft 914 mm 8 ft 2 4 m 15 ft 4 6 m 8 ft 2 4 m 4 ft 1 2 m 10 ft 3 1 m 18 ft ...

Page 37: ... interior walls If your local inspector requires a wall shield firestop on both sides then both wall shield firestops must have a heat shield refer to Section 16 B attached to them See Section 10 M for information for regarding the in stallation of a horizontal termination cap Non Combustible Wall Penetration If the hole being penetrated is surrounded by noncom bustible materials such as concrete ...

Page 38: ...around the vent Insulation must be kept back from the pipe to prevent overheating Figure 8 3 Installing Ceiling Firestop Figure 8 4 Installing the Attic Shield INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM CEILING FIRESTOP INSTALLED BELOW CEILING CEILING FIRESTOP INSTALLED ABOVE CEILING ATTIC ABOVE A PIPE DVP SLP A 10 in 254 mm 9 in 229 mm A D Install Attic Insulatio...

Page 39: ...nockout from the fireplace and discard it See Figure 8 5 Center the duct collar around the exposed hole and attach it to the fireplace with 3 screws Note Do this BEFORE final positioning of fireplace Determine the location for the air register fan housing assembly Reference the Heat Zone Gas kit instructions for the remaining installation steps HEAT ZONE GAS ATTACHES HERE ...

Page 40: ...OT be changed at a later time A Top Vent Figure 9 1 Cut the seal cap strap across the rectangles next to the disk For rear vent skip this step Figure 9 2 Remove the white gasket material covering the seal cap Figure 9 4 Remove the insulation basket and white insu lation from the center vent pipe Figure 9 5 Remove the insulation from the outer vent pipe For rear venting there is no insulation in th...

Page 41: ...etaining band and fold the sides out Figure 9 9 Fold the center parts of the retaining band out and use to remove the seal cap Figure 9 10 Discard the vent cap remove and discard the insulation basket NOTICE Once the seal cap has been removed it CANNOT be reattached Figure 9 6 To attach the first section of vent pipe make sure to use the fiberglass gasket in the manual bag to seal between the firs...

Page 42: ...n in insulation Make sure insulation and other materials are secured DO NOT notch the framing around the appliance standoffs Failure to maintain air space clearance may cause overheating and fire The diagram shows how to properly position and secure the appliance see Figure 9 14 Nailing tabs are provided to secure the appliance to the framing members Bend out nailing tabs on each side Place the ap...

Page 43: ...drilling holes DO NOT penetrate inner pipe For 90º and 45º elbows that are changing the vent direction from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating Use screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe Commercial Multi family Multi level exceeding two sto ries o...

Page 44: ...to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated Figure 10 5 Adding Venting Components WARNING Risk of Fire or Explosion DO NOT break silicone seals on slip sections Use care when remov ing termination cap from slip pipe If slip section seals are broken during removal of the termination cap vent may leak Note Align seam...

Page 45: ... Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2 44 m Horizontal runs must be supported every 5 feet 1 52 m Vent supports or plumbers strap spaced 120º apart may be used to support vent sections See Figures 10 8 and 10 9 Wall shield firestops may be used to provide horizontal support vent sections SLP ceiling firestops have tabs that may be...

Page 46: ... of the cathedral ceiling support box on the outside roof Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Cut the hole 1 8 in 3 mm larger than the support box outline Lower the support box through the hole in the roof until its bottom is at least 2 in 51 mm below the ceiling Figure 10 12 Level the support box both vertically and horizontally and ...

Page 47: ...ROOF TO LOWEST DISCHARGE OPENING Figure 10 16 Assembling the Storm Collar Around the Pipe Figure 10 16 Assembling the Storm Collar Around the Pipe Figure 10 15 Figure 10 15 CAULK NOTICE Failure to properly caulk the roof flashing and pipe seams may permit entry of water Caulk the gap between the roof flashing and the outside diameter of the pipe Caulk the perimeter of the flashing where it contact...

Page 48: ...rmination WARNING Risk of Fire To prevent overheating and fire heat shields must extend through the entire wall thick ness DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap shown in Figure 10 19 Heat shields must overlap 1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop ...

Page 49: ...ide edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and refer to Section 6 of this manual CAUTION Risk of Burns Local codes may require in stallation of a cap shield to prevent anything or anyone from touching the hot cap NOTICE For certain exposures which require superior resistan...

Page 50: ...le leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire or Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are o...

Page 51: ...r Explosion DO NOT wire IPI controlled appliance junction box to a switched circuit Incorrect wiring will override IPI safety lockout Refer to Figure 12 1 IPI Wiring Diagram This appliance is equipped with an IntelliFire PlusTM control valve which operates on a 6 volt system Plug the 6 volt transformer plug into the appliance junction box to supply power to the unit OR install 4 AA cell batteries ...

Page 52: ... 12 3 The power supply for the appliance must be brought into a switch box The power can then be supplied from the switch box to the appliance using a minimum of 14 3 with ground wire At the switch box connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as shown Add a 1 4 in i...

Page 53: ...easurement is taken from top of the opening NOT the top of the fireplace B Facing Material Metal front faces may be covered with non combustible materials only Facing and or finishing materials must not interfere with air flow through louvers operation of louvers or doors or access for service Facing and or finishing materials must never overhang into the glass opening Observe all clearances when ...

Page 54: ...ick Stop finishing material flush with opening FINISHING STRIP NOT USED See Figure 13 7 for removal instructions NON COMBUSTIBLE FINISHING MATERIAL C Doors Only doors certified for use with this appliance model may be used Contact your dealer for a list of doors that may be used Once you have determined what kind of door and finishing material is going to be used on the fireplace you may use the t...

Page 55: ...BLE FINISHING MATERIAL Figure 13 6 Folio CF Inside Fit FINISHING STRIP NOT USED See Figure 13 7 for removal instructions NON COMBUSTIBLE FINISHING MATERIAL Figure 13 5 Finishing Material Thickness Greater Than One Inch DOOR FINISHING MATERIAL FINISHING MATERIAL 8000 Models 6000 Models Inches Millimeters Inches Millimeters A 44 1 16 1119 37 1 16 941 B 35 15 16 913 34 1 16 865 C 44 5 16 1126 37 5 16...

Page 56: ...g Strips Figure 13 7 Removing Finishing Strips 31 7 8 IN 6000 33 11 16 IN 8000 3 3 4 IN 6000 8000 35 5 16 IN 6000 43 IN 8000 Figure 13 8 Clean Face Door Dimensions NOTICE Remove finishing strips before firing appliance Remove glass frame assembly to access finishing strip screws FINISHING STRIPS REMOVED ...

Page 57: ... floor thickness should also be considered when determining in stallation dimensions Note 1 Add dimensions to Wall Penetration Figure 8 2 and Rough Opening Height Figure 5 2 Note 2 Verify Marble Cut Lengths on site prior to cutting Note 3 Dimensions assume use of a 3 4 in Hearth Pad MODEL DESCRIPTION PART ELEVATED APPLIANCE DIMENSION See Note 1 MARBLE LEG CUT LENGTH See Note 2 6000 Series KENWOOD ...

Page 58: ...ARNING Risk of Fire and Electric Shock Use ONLY Hearth Home Technologies approved optional acces sories with this appliance Using non listed accessories could result in a safety hazard and will void the warranty 14 14 Appliance Setup E Burner Top Installation 1 Bend the two tabs upward as shown in Figure 14 1 2 To install the fiber burner mate the locating holes with the guide sleeves Install fibe...

Page 59: ... with the right sidewall of the firebox See Figure 4 NOTCH NOTCH REFRACTORY REFRACTORY FOOT FOOT F Refractory Installation CAUTION Risk of Cuts Abrasions or Flying Debris Wear protective gloves and safety glasses during instal lation CAUTION Refractory is fragile Handle with care Step 1 Back Refractory Panel Installation The back refractory panel has a rectangular notch on the bottom side 1 Hold t...

Page 60: ...Installation 6 Steps for installation of left refractory side are the same as right side Repeat the same procedure as Step 2 Step 4 Top Refractory Installation 7 Using both hands hold the top refractory panel with the brick pattern facing down 8 Insert the top refractory panel into the firebox and lift it toward the top Keep top refractory panel close to upper firebox lip This will allow for easie...

Page 61: ...4 Log 2 SRV2164 702 Mate the slot located on the bottom of Log 2 with the left log placement tab on top of Log 1 After slot and tab have been fitted together mate the groove located on the bottom of Log 2 with the horizontal grate bar and slide Log 2 toward the left until it rests against the far left grate tine GROOVES GROOVES SLOTS SLOTS Figure 4 shows the log placement tabs located on the top o...

Page 62: ... SRV2164 705 Place Log 5 in the right log indentation on the burner top see Figure 2 Ensure the log fits completely and securely in the recessed indentation see Figure 9 Log 5 should be pulled to the left hand side of log indentation Log 6 SRV2164 706 Mate the groove located on the lower end of Log 6 with the fourth grate tine from left to right as shown in Figure 10 Set the other end of Log 6 on ...

Page 63: ...CEMENT SLOTS Log 2 SRV2168 702 Mate the slot located on the bottom of Log 2 with the left log placement tab on top of Log 1 After slot and tab have been fitted together mate the groove located on the bottom of Log 2 with the horizontal grate bar and slide Log 2 toward the left until it rests against the far left grate tine Figure 4 shows the log placement tabs located on the top of Log 1 The tabs ...

Page 64: ...er top see Figure 2 Ensure the log fits completely and securely in the indentation see Figure 9 Log 5 should be pulled to the left hand side of log indentation Log 6 SRV2168 706 Mate the groove located on the lower end of Log 6 with the fourth tine from left to right as shown in Figure 10 Set the other end of Log 6 on the flat area located on top of Log 4 see Figure 9 Log 6 will also rest against ...

Page 65: ...four glass assembly latches into the groove on the glass frame Air Shutter Settings J Install Trim and or Surround Install optional trim kits and or surrounds using the instructions included with the accessory Use non combustible materials to cover the gap between the sheet rock and the appliance when applicable to the model GLASS ASSEMBLY LATCHES BOTH BOTTOM AND TOP AIR SHUTTER WING NUT K Air Shu...

Page 66: ...hould be approximately 17 in or 1 8 in 3 mm 2 Pilot won t light there is no noise or spark A No power transformer installed incorrectly or depleted batteries Verify that transformer is installed and plugged into module Check voltage of transformer at connection to module Acceptable read ings of a good transformer are between 6 4 and 6 6 volts DC Bat tery power supply voltage must be at least 4 vol...

Page 67: ...en module and sense lead is at least 0 14 microamps Verify correct pilot orifice is installed and gas inlet is set to pressure specifi cations Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod C Module is not grounded Verify module is securely grounded to metal chassis of ap pliance Verify that wire harness is firmly connected t...

Page 68: ...rances refer to Section 5 Figure 16 1 Appliance Dimensions 6000 Models A B C D E FRONT VIEW TOP VIEW LEFT SIDE RIGHT SIDE F G H I J K L M O P GAS LINE ACCESS Q R N Location Inches Millimeters J 21 533 K 11 11 16 297 L 28 1 2 724 M 14 1 4 362 N 8 1 2 216 O 2 7 8 73 P 8 1 2 216 Q 1 25 R 40 7 8 1038 Location Inches Millimeters A 41 1041 B 36 1 8 918 C 33 1 2 851 D 34 5 8 879 E 2 1 4 57 F 9 11 16 246 ...

Page 69: ...illimeters J 21 533 K 11 11 16 297 L 35 1 2 901 M 17 3 4 451 N 8 1 2 216 O 2 7 8 73 P 8 1 2 216 Q 1 25 R 42 7 8 1089 Location Inches Millimeters A 48 1219 B 43 1 8 1096 C 35 1 2 902 D 36 5 8 930 E 2 3 8 60 F 9 15 16 252 G 28 7 8 734 H 6 152 I 41 7 8 1064 TOP VIEW J K L M N LEFT SIDE O GAS LINE ACCESS P A B C D FRONT VIEW Q R E F G H I RIGHT VIEW ...

Page 70: ...8 in 276 mm 45 7 3 8 in 187 mm 11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in TYP DVP90ST 90 Elbow 10 in 254 mm 10 in 254 mm 1 in 25 mm 12 in 305 mm 14 in 356 mm 1 in 25 mm 8 in 203 mm 6 in 152 mm 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm UP DVP HVS Vent Support DVP WS Wall Shield Firestop DVP FS Ceiling Firestop DVP45 45º Elbow DVP Pipe see chart Effective Heig...

Page 71: ...f 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield B Vent Components Diagrams continued Figure 16 4 DVP vent components Term Cap Minimum Effective Length Maximum E...

Page 72: ...37 mm RF12M Roof Flashing Multi pak Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in 302 mm DVP TRAPFL Flashing 26 in 660 mm DVP HSM B Extended Heat Shield B Vent Components Diagrams continued Figure 16 5 DVP vent comp...

Page 73: ...HW VerticalTermination Cap Highwind PVK 80 Not compatible with Intellifire Plus For use with IPI and DSI appliances only 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP High Performance Cap 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT FireBrickTermination Cap B Vent Component...

Page 74: ...t elbow WARNING Optional Wire Harness DESCRIPTION PART NUMBER 10 ft PV Wire Harness PVI WH10 20 ft PV Wire Harness PVI WH20 40 ft PV Wire Harness PVI WH40 60 ft PV Wire Harness PVI WH60 80 ft PV Wire Harness PVI WH80 100 ft PV Wire Harness PVI WH100 PVI SLP Power Vent Inline SLP LPC SLP Low Profile Cap Note Wire harnesses required to power the PVI SLP connect to the appliance and are ordered separ...

Page 75: ...P45 45 Elbow SLP90 90 Elbow Effective Height Length SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop DVP SLP24 Adapter 6 1 2 in 165 mm 25 3 16 in 640 mm 8 1 16 in 205 mm 10 7 8 in 276 mm 8 7 8 in 225 mm 1 1 2 in 38 mm 8 11 16 in 220 mm 8 11 16 in 220 mm 1 1 2 in 38 mm 12 in 305 mm 12 in 305 mm 5 1 2 in 146 mm Effective Height Length Pipe inches mm SLP4 4...

Page 76: ...be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3 1 8 in 4 3 4 in 79 mm 121mm Trap2 5 1 4 in 9 1 4 in 133 mm 235 mm 8 in 203 mm 12 in 305 mm Ma...

Page 77: ...Components Diagrams continued 13 in 330 mm 13 in 330 mm 1 5 16 in 34 mm 10 9 16 in 269 mm 14 in 356 mm 12 1 2 in 318 mm 12 in 305 mm SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK Ceiling Firestop Black SLK SNKD Snorkel Termination Cap SLP TVHW Vertical Termination Cap 13 1 2 in 343 mm 28 1 2 in 724 mm 10 11 16 in 271mm ...

Page 78: ...2 Log 2 SRV2164 702 3 Log 3 SRV2164 703 4 Log 4 SRV2164 704 5 Log 5 SRV2164 705 6 Log 6 SRV2164 706 7 Log 7 SRV2165 707 8 Non combustible board 2166 136 9 Burner Top SRV2166 100 Y 10 Burner Assembly NG 2165 007 Y Burner Assembly LP 2165 008 Y 10 1 Air Scoop 2170 188 10 2 Pilot Cover 2170 181 11 Grate Assembly 2166 104 12 Refractory Base Tan SRV6BASE TAN Stratford SRV6BASE STRAT 13 Base Refractory ...

Page 79: ...Log Assembly LOGS 8CL Y 1 Log 1 SRV2168 701 2 Log 2 SRV2168 702 3 Log 3 SRV2168 703 4 Log 4 SRV2168 704 5 Log 5 SRV2168 705 6 Log 6 SRV2168 706 7 Log 7 SRV2165 707 8 Non combustible board 2170 136 9 Burner Top SRV2170 100 Y 10 Burner Assembly NG 2169 007 Y Burner Assembly LP 2168 008 Y 10 1 Air Scoop 2170 188 10 2 Pilot Cover 2170 181 11 Grate Assembly 2170 104 12 Refractory Base Tan SRV8BASE TAN ...

Page 80: ...8 5 Glass 1 4 Qty 2 req 2166 163 Y 18 6 Valve Bracket 2118 104 18 7 Battery Pack 2166 323 Y 18 8 Transformer 2326 131 Y 18 9 Flex Ball Valve Assembly 302 320A Y 18 10 Valve NG 2166 302 Y Valve LP 2166 303 Y 18 11 Male Connector Pkg of 5 303 315 5 Y 18 12 Bulkhead W Flex tube 2166 119 Y 19 Control Assembly 19 1 Module 2166 307 Y 19 2 Wire Harness 2166 304 Y 19 3 Wire Harness 2 Gang w Tubs 2166 316 ...

Page 81: ...ory T SRV2166 714 Left Refractory T SRV2166 715 Right Refractory T SRV2166 716 Top Refractory T SRV2166 717 Refractory Kit Stratford 6000CL SRV6CLXREF STRT Back Refractory S SRV2166 710 Left Refractory S SRV2166 711 Right Refractory S SRV2166 712 Top Refractory S SRV2166 713 Refractory Kit Tan 8000CL SRV8CLXREF TAN Back Refractory T SRV2170 714 Left Refractory T SRV2170 715 Right Refractory T SRV2...

Page 82: ...______________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Printed in U S A Copyright 2014 DO NOT DISCARD THIS MANUAL NOTICE Leave this manual with party responsible for use and operation Impor...

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