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Revised 20-06-13 

 

 

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The installation of any electrical services during the installation of this boiler and the associated 
heating system must be carried out by a registered competent electrician in accordance with the 
requirements of the latest issue of BS7671.  

 

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 D raught  

A flue draught of minimum 1.2mm to a maximum 2.5mm water gauge is required for 
satisfactory appliance performance. The flue draught should be checked under fire at 
high output and, if it exceeds the recommended maximum, a draught stabiliser must be fitted so 
that the rate of burning can be controlled and to prevent overfiring. 
 

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An existing fireplace opening can be bricked up or sealed with a register plate. A short length of 
flue pipe of a minimum 150mm internal diameter may then be used to connect the stove to the 
chimney. This flue pipe should conform to Building Regulations. Ensure that the pipe end is no 
closer than 76mm to the side or rear chimney walls. 
Ideally, the old fireplace should be filled in so that there is a smooth streamlined entry into the 
flueway. The length of any horizontal run of flue pipe must not exceed 150mm. 
It is essential that all connections between the stove and chimney-flue are sealed and made 
airtight. This appliance is not suitable for installation in a shared flue system. 
Both the chimney and flue pipe must be accessible for cleaning and if ANY parts of  the chimney 
cannot be reached through the stove (with baffle removed), a soot door must be fitted in a 
suitable position to enable this to be done. 

 

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The stove can be recessed in a suitable sized fireplace but a permanent free air gap of at least 
150mm must be left around the sides and top and at least 50mm at the back of the stove to obtain 
maximum heat output and for access to the rear of the stove. 
All non-combustible walls closer than 400mm to the stove should be at least 75mm thick. In all 
instances the back wall of the fireplace recess and the hearth should be made of non-combustible 
material. Allow an apron of at least 300mm at the front of the stove and 150mm on either side. 
The hearth on which the stove is to be placed should not be less than 125mm thick and should be 
in accordance with the current building regulations. 
Care should be taken to level the stove using the adjusting screws in the feet. 
The appliance shall be installed on a floor with adequate load-bearing capacity. If the existing 
construction does not meet this prerequisite, suitable measures (e.g. load disturbing plate) should 
be taken to achieve it. 
Safety Distances from Combustible Surfaces: 
See Technical Specifications.  

 

Summary of Contents for Causeway 15i

Page 1: ...g Instructions Please hand these instructions to the stove user when the installation is complete Leave the system ready for operation and instruct the user in the correct use of the appliance and operation of controls Installation Must be installed by a qualified plumber or suitably qualified fitter ...

Page 2: ...al Specifications Causeway 16 Causeway 25 Causeway 15i Total Heat Output kW 16 25 4 15 1 Output to Water kW 11 1 18 1 11 8 Output to room kW 4 9 7 3 3 3 Efficiency 75 73 5 73 5 Refuel Period hr 1 1 1 Safe Distance to Combustibles Sides mm 100 100 350 Safe Distance to Combustibles Top mm 200 200 550 Flue Outlet Size Inch Maximum Boiler Operating Pressure bar 1 4 1 4 1 4 Fig 1 Causeway 16 and Causew...

Page 3: ...er stoves Heat Design cannot accept responsibility for any fault arising through incorrect installation Fig 3 Packaging Fig 4 Remove all packaging Fig 5 Causeway 16 boiler Fig 6 Causeway 25 boiler Fig 7 Causeway 15i boiler stove components stove components stove components Remove the packaging around the stove and upon opening the door remove contents as shown above Carefully remove the straps and...

Page 4: ...llar to the top of the stove using the screws washers and nuts provided There is no need to fit a flue collar to the Causeway insert stove Fig 8 Blanking plate and collar To fit the Baffle Insert the baffle as shown in fig 10 with the chamfers to the bottom and back of the stove and ensuring that the bottom of the baffle is sitting on the baffle angles and hinge the baffle forward so that it sits ...

Page 5: ...Revised 20 06 13 Fig 12 Stove Controls Fig 13 Thermostat Door Handle Riddle Grate Control Secondary Air Control Airwash Primary Air Control Thermostat Control Thermostat Damper ...

Page 6: ...bility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective equipment Metal Parts When installing or servicing this stove care should be taken to avoid the possibility of personal injury Please note Any white deposits on the stove joints are caused by humidity reacting with the joint sealant These deposits may be brushed off a...

Page 7: ...utomatically regulate the water output temperature and prevent water overheating in the boiler It is recommended to initially set the thermostat to half open and adjust as deemed necessary after the first few times of use to achieve the desired output from the stove Chimney The chimney height and the position of the chimney terminal should conform to Building Regulations Check that the chimney is ...

Page 8: ... chimney flue are sealed and made airtight This appliance is not suitable for installation in a shared flue system Both the chimney and flue pipe must be accessible for cleaning and if ANY parts of the chimney cannot be reached through the stove with baffle removed a soot door must be fitted in a suitable position to enable this to be done Material Clearances The stove can be recessed in a suitabl...

Page 9: ...Revised 20 06 13 Boiler Connection ...

Page 10: ...uch as a neutralizer When fitting this type of system the neutralizer manufacturer s instructions must be followed Do Fit an open cold feed and header expansion tank with separate cold feed and vent pipes The cold feed and vent pipes must be unvalved The open vent pipe should have a diameter of 22mm and rise continuously from the boiler The gravity circuit should connect to a domestic indirect hot...

Page 11: ... To prevent boiler corrosion due to condensation it is necessary to maintain the return water temperature above 45 C This can be achieved by the use of a LOWLIMIT thermostat on the return pipe from the hot water cylinder close to the boiler The thermostat should make on temperature rise preventing the circulating pump from operating until the gravity circuit is up to temperature Commissioning and ...

Page 12: ...rning This appliance will be hot when In operation and due care should be taken When operating the controls Air Controls Primary Air Primary air is controlled via a sliding control on the bottom of the door This provides a conventional air draught to the bed of the fire The primary air intakes can be adjusted to give the best possible results when burning different fuels Secondary Air 7KH FDVW LUR...

Page 13: ...Log Length Maximum Log Lengths Causeway 16 Boiler Stove 440mm Causeway 16 Boiler Stove 500mm Causeway 15i Boiler Stove 440mm Lighting the Stove We recommend that you have two or three small fires before you operate your stove to its maximum heat output This is to allow the paint to cure in steadily and to give a long service life of the paint finish During this curing in process you may notice an ...

Page 14: ...e Remove the baffle and inspect the inside of the stove and the flue ways and ensure they are 100 clear after a period of disuse for example if the stove is not used during the warmer periods of the year Also set the air controls to 50 to keep the appliance ventilated and stop the build up of any moisture inside Frozen System If there is any possibility that the water system may be frozen do not a...

Page 15: ...er persistent fume emission is potentially dangerous and must not be tolerated If fume emission does persist then the following immediate action should be taken 1 Open doors and windows to ventilate room and then leave the premises 2 Let the fire out 3 Check for flue or chimney blockage and clean if required 4 Do not attempt to re light the fire until the cause of the fume emission has been identi...

Page 16: ...ct failure 6 Where can I get spare parts Your local Heat Design Stove retailer will be pleased to supply spare parts and to provide any other information you require 7 Can the doors be left open while burning For safety and heat efficiency the doors should remain closed at all times 8 Why is the stove smoking when lit A smoking stove can be caused by a flue with back draught problems A qualified f...

Page 17: ...le Grate Bar Y1WXF16B16A Y1WXF16B16A Y1WXI15B16A 16 Baffle Plate Y1WXF16B19A Y1WXF25B19A Y1WXI15B19A 18 Airwash slider plates Y1WXFB21A Y1WXF25B21A Y1WXFB21A 19 Airwash Housing Y1WXFB19A Y1WXF25B22A Y1WXFB19A 22 Ashpan Y1WXF16B28A Y1WXF25B28A Y1WXI15B28A 24 Stove Tool Y1WX30A Y1WX30A Y1WX30A 25 Ashpan Tool Y1WX31A Y1WX31A Y1WX31A 26 Door Y1WX32A Y1WXF25B32A Y1WX32A 27 Primary Air Control including...

Page 18: ...Revised 20 06 13 ...

Page 19: ...Revised 20 06 13 ...

Page 20: ...Revised 20 06 13 Heat Design 30 60 Hawthorn Road Western Industrial Estate Dublin 12 Ireland ...

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