Heat Controller HTD Series Installation, Operation & Maintenance Manual Download Page 5

5

Installation, Operation & Maintenance 

HTV/HTD/HTH SERIES

 

Heat Controller, Inc.

General Information

Mounting Horizontal Units

Horizontal units have hanger kits pre-installed from the factory 
as shown in Figure 1. Figure 3 shows a typical horizontal unit 
installation.

Horizontal heat pumps are typically suspended above a ceiling or 
within a soffi t using fi eld supplied, threaded rods sized to support 
the weight of the unit.

Use four (4) fi eld supplied threaded rods and factory provided 
vibration isolators to suspend the unit. Hang the unit clear of the 
fl oor slab above and support the unit by the mounting bracket 
assemblies only. DO NOT attach the unit fl ush with the fl oor slab 
above.

Pitch the unit toward the drain as shown in Figure 2 to improve 
the condensate drainage. On small units (less than 8.8kW) ensure 
that unit pitch does not cause condensate leaks inside the 
cabinet.

Drain 

Connection

1/4” (6.4mm) pitch
per foot for drainage

Figure 1: Hanger Bracket

Figure 2: Horizontal Unit Pitch

Horizontal Unit Location

Units are not designed for outdoor installation. Locate the unit in 
an INDOOR area that allows enough space for service personnel 
to perform typical maintenance or repairs without removing unit 
from the ceiling. Horizontal units are typically installed above a 
false ceiling or in a ceiling plenum. Never install units in areas 
subject to freezing or where humidity levels could cause cabinet 
condensation (such as unconditioned spaces subject to 100% 
outside air). Consideration should be given to access for easy 
removal of the fi lter and access panels. Provide suffi cient room to 
make water, electrical, and duct connection(s). 

If the unit is located in a confi ned space, such as a closet, 
provisions must be made for return air to freely enter the space 
by means of a louvered door, etc. Any access panel screws that 
would be diffi cult to remove after the unit is installed should 
be removed prior to setting the unit. Refer to Figure 3 for an 
illustration of a typical installation. Refer to unit specifi cations 
catalog for dimensional data.

Conform to the following guidelines when selecting 
unit location:
1.   Provide a hinged access door in concealed-spline or plaster 

ceilings. Provide removable ceiling tiles in T-bar or lay-in 
ceilings. Refer to horizontal unit dimensions for specifi c 
series and model in unit specifi cations catalog. Size the 
access opening to accommodate the service technician 
during the removal or replacement of the compressor and 
the removal or installation of the unit itself.

2.   Provide access to hanger brackets, water valves and fi ttings. 

Provide screwdriver clearance to access panels, discharge 
collars and all electrical connections.

3.   DO NOT obstruct the space beneath the unit with piping, 

electrical cables and other items that prohibit future removal 
of components or the unit itself.

4.   Use a manual portable jack/lift to lift and support the weight 

of the unit during installation and servicing.

The installation of water source heat pump units and all 
associated components, parts and accessories which make 
up the installation shall be in accordance with the regulations 
of ALL authorities having jurisdiction and MUST conform to 
all applicable codes. It is the responsibility of the installing 
contractor to determine and comply with ALL applicable codes 
and regulations.

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Summary of Contents for HTD Series

Page 1: ...Heat Controller Inc 1900 Wellworth Ave Jackson MI 49203 517 787 2100 www heatcontroller com INSTALLATION OPERATION MAINTENANCE MANUAL HTV HTD HTH Series Two Stage Geothermal Heat Pumps 2 to 6 Tons...

Page 2: ...ated Air Coil TABLE OF CONTENTS Model Nomenclature 2 Storage 4 Pre Installation 4 Horizontal Installation 5 Field Conversion of Air Discharge 7 Duct System Installation 8 Condensate Piping Installatio...

Page 3: ...of refrigerants If a compressor is removed from this unit refrigerant circuit oil will remain in the compressor To avoid leakage of compressor oil refrigerant lines of the compressor must be sealed a...

Page 4: ...th each unit Horizontal equipment is designed for installation above false ceiling or in a ceiling plenum Other unit configurations are typically installed in a mechanical room The installation site c...

Page 5: ...electrical and duct connection s If the unit is located in a confined space such as a closet provisions must be made for return air to freely enter the space by means of a louvered door etc Any access...

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Page 7: ...n Figure 4 to free top panel and discharge panel 2 Lift out the access panel and set aside Lift and rotate the discharge panel to the other position as shown being careful with the blower wiring 3 Che...

Page 8: ...this may cause poor drainage for all units on the line WHEN A VENT IS INSTALLED IN THE DRAIN LINE IT MUST BE LOCATED AFTER THE TRAP IN THE DIRECTION OF THE CONDENSATE FLOW CAUTION Duct System Install...

Page 9: ...be difficult to remove after the unit is installed should be removed prior to setting the unit Refer to Figures 7 and 8 for typical installation illustrations Refer to unit specifications catalog for...

Page 10: ...ions Figure 10b illustrates the internal trap for a typical vertical heat pump Each unit must be installed with its own individual vent where necessary and a means to flush or blow out the condensate...

Page 11: ...n testing Do not exceed the pipe pressure rating Test entire system when all loops are assembled Flushing the Earth Loop Once piping is completed between the unit Flow Controller and the ground loop F...

Page 12: ...piping insulation etc Then perform final flush and pressurize the loop to a static pressure of 50 75 psi 345 517 kPa winter or 35 40 psi 241 276 kPa summer After pressurization be sure to loosen the...

Page 13: ...Other water quality issues such as iron fouling corrosion prevention and erosion and clogging should be referenced in Table 3 Pressure Tank and Pump Use a closed bladder type pressure tank to minimize...

Page 14: ...ow rate On occasion flow control devices may produce velocity noise that can be reduced by applying some back pressure from the ball valve located on the discharge line Slightly closing the valve will...

Page 15: ...wable at maximum water temperature Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm...

Page 16: ...f the HWG is field selectable to 125 F or 150 F The 150 F set point allows more heat storage from the HWG For example consider the amount of heat that can be generated by the HWG when using the 125 F...

Page 17: ...BELOW 150 F THE 150 F HWG SETPOINT MUST ONLY BE USED ON SYSTEMS THAT EMPLOY AN APPROVED ANTI SCALD VALVE PART NUMBER AVAS4 AT THE HOT WATER STORAGE TANK WITH SUCH VALVE PROPERLY SET TO CONTROL WATER T...

Page 18: ...tem 2 Insulate all HWG water piping with no less than 3 8 10mm wall closed cell insulation 3 Open both shut off valves and make sure the tank drain valve is closed Water Tank Refill 1 Close valve 4 En...

Page 19: ...M Fan Motor TT Units ECM Standard TT Units ECM with ClimaDry Model Compressor HWG Pump FLA Ext Loop Pump FLA Fan Motor FLA Total Unit FLA Min Circuit Amps Max Fuse HACR 2 ClimaDry Pump FLA Total Unit...

Page 20: ...units are shipped on the medium speed tap Consult specifications catalog for specific unit airflow tables Typical unit design delivers rated airflow at nominal static 0 15 in w g 37Pa on medium speed...

Page 21: ...ter ow rate temperature is affecting the refrigeration circuit The factory setting for FP1 is for systems using water 30 F 1 1 C refrigerant temperature In low water temperature extended range applica...

Page 22: ...raw approximately 25 35 VA through the Y signal of the thermostat Note This valve can overheat the anticipator of an electromechanical thermostat Therefore only relay or triac based thermostats should...

Page 23: ...nal H at the DXM board 2 ECM dehumidification mode slows down fan speed in the cooling mode when dehumidification output from thermostat is active Normal heating and cooling fan speeds are not affecte...

Page 24: ...is used for residential units with internal electric heat When auxiliary electric heat is energized i e compressor and electric heat the greater of the auxiliary emergency or heating setting will be u...

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Page 26: ...0 1500 Maximum 2000 1500 1600 1200 2000 1500 2000 2000 Minimum 1200 900 1100 825 1200 900 600 1350 064 0 7 1 Default 1750 1300 1400 1050 1875 1450 875 1875 Maximum 2300 1900 2000 1500 2300 1900 2300 2...

Page 27: ...should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field selection to disable the UPS feature On Enabled Off Disabled DIP switch...

Page 28: ...initial 120 seconds of a compressor run cycle FP1 is set at the factory for one try Therefore the control will go into lockout mode once the FP1 fault has occurred FP1 lockout code 4 Air coil low tem...

Page 29: ...ge 3 heating 1 Stage 3 heating 3 N A G W Emergency heat Emergency heat Emergency heat G Y or Y1 O Stage 1 cooling 2 Stage 1 cooling 4 Cooling 6 G Y1 Y2 O Stage 2 cooling 2 Stage 2 cooling 4 N A 1 Stag...

Page 30: ...24 8 40 15 66 150 8 2 01 3 26 6 38 11 67 152 6 1 94 2 28 4 36 18 68 154 4 1 88 1 30 2 34 37 69 156 2 1 81 0 32 0 32 65 70 158 0 1 75 1 33 8 31 03 71 159 8 1 69 2 35 6 29 50 72 161 6 1 64 3 37 4 28 05...

Page 31: ...th AHRI Standard 110 Table 8b Building Commissioning Limits Cooling Heating mits mbient air DB 45 F 7 C 39 F 4 C ambient air DB 80 6 F 27 C 68 F 20 C mbient air DB 130 F 54 C 85 F 29 C tering air DB W...

Page 32: ...ng slag and strong chemical cleaning agents Some antifreeze solutions may require distilled water Flow Controller pump s Verify that the pump s is wired purged of air and in operating condition System...

Page 33: ...p across the heat exchanger versus the data in Tables 9a through 9b Heat of extraction HE can be calculated and compared to submittal data capacity pages The formula for HE for systems with water is a...

Page 34: ...5 0 986 0 986 1 009 0 917 0 974 1 360 Ethylene Glycol 5 0 998 0 998 1 002 0 993 0 998 1 040 15 0 994 0 994 1 004 0 980 0 994 1 120 25 0 988 0 988 1 008 0 966 0 990 1 200 Antifreeze Correction Table Ta...

Page 35: ...9 25 96 106 100 110 105 115 322 342 326 346 331 351 10 15 10 15 10 15 17 22 17 22 17 22 12 2 14 2 9 3 11 3 6 4 8 4 23 29 24 30 24 30 70 1 5 2 25 3 136 146 135 145 135 145 302 322 283 303 265 285 9 14...

Page 36: ...19 13 18 12 17 19 21 14 16 9 11 20 26 20 26 20 26 Based on 15 Methanol antifreeze solution HT060 TE072 Full Load Cooling without HWG active Full Load Heating without HWG active Entering Water Temp F...

Page 37: ...65 5 2 23 6 98 5 15 7 3 2 4 5 1 2 2 7 730 27 1 19 1 1 32 20 6 31 6 14 3 2 0 4 5 1 2 2 7 820 30 4 1 73 5 1 24 4 104 3 59 1 3 5 4 5 1 2 2 7 850 27 6 20 5 1 37 20 2 32 3 14 3 2 0 4 5 1 2 2 7 950 30 8 1 6...

Page 38: ...3 5 4 5 1 5 3 4 1250 44 8 2 39 5 5 36 6 103 2 16 3 4 3 6 8 2 7 6 3 1080 41 7 26 6 1 91 21 8 48 2 14 6 2 8 6 8 2 7 6 3 1080 46 5 2 53 5 4 37 8 109 8 58 8 4 7 6 8 2 7 6 3 1250 42 4 28 6 1 98 21 4 49 2 1...

Page 39: ...0 57 7 3 46 4 9 45 9 102 4 15 3 4 7 9 0 2 0 4 5 1330 52 9 36 2 2 55 20 8 61 6 14 0 3 1 9 0 2 0 4 5 1430 60 0 3 66 4 8 47 6 108 9 59 4 5 1 9 0 2 0 4 5 1550 53 9 38 9 2 64 20 4 62 9 14 0 3 1 9 0 2 0 4 5...

Page 40: ...2050 77 0 4 41 5 1 61 9 104 8 16 5 5 4 11 3 2 3 5 2 1590 68 6 46 4 3 43 20 0 80 4 14 6 3 8 11 3 2 3 5 2 1750 80 1 4 67 5 0 64 2 112 4 58 6 5 8 11 3 2 3 5 2 1850 69 8 49 9 3 56 19 6 82 0 14 6 3 8 11 3...

Page 41: ...64 8 107 6 15 2 7 9 12 8 3 0 6 8 1590 75 0 47 4 3 98 18 9 88 6 14 2 5 8 12 8 3 0 6 8 1750 86 0 5 68 4 4 66 6 115 5 59 6 8 6 12 8 3 0 6 8 1850 76 3 50 9 4 12 18 5 90 4 14 2 5 9 12 8 3 0 6 8 2050 87 3 5...

Page 42: ...to obtain maximum performance Filters should be inspected every month under normal operating conditions and be replaced when necessary Units should never be operated without a filter Washable high eff...

Page 43: ...ing a voltmeter The fan signal is passed through the board to the external fan relay units with PSC motors only The alarm relay can either be 24VAC as shipped or dry contacts for use with DDC controls...

Page 44: ...her help Check Main power see power problems Check fault LED code on control board Yes No No No No No Yes No Yes See HP Fault See LP LOC Fault See FP1 Fault See FP2 Fault See Condensate Fault See Over...

Page 45: ...e away from unit Check slope of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air filter x X Restricte...

Page 46: ...on and air flow restrictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting Check water flow Adjust to p...

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Page 48: ...01 2013 97B00 97B00...

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