Heat & Glo GRAND-I35 Owner'S Manual Download

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Heat & Glo • Grand-I35, Grand-I35-SP, Supreme-I30, Supreme-I30-SP • 2206-900 Rev. C • 8/10

Service Parts

GRAND-I35, SUPREME-I30

Beginning Manufacturing Date: June 2010

Ending Manufacturing Date: ______

Valve Assembly Diagram/ Parts List

IPI Valve Assembly

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement
parts for your appliance please provide model number and serial number. All parts listed
in this manual may be ordered from an authorized dealer.

Stocked

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

Pilot Bracket

2206-105

Pilot Assembly NG

2198-012

Pilot Assembly LP

2198-013

Orifi ce NG (#33C)

GRAND-I35

582-833

Orifi ce LP (#50C)

582-850

Orifi ce NG (#35C)

SUPREME-I30

582-835

Orifi ce LP (#51C)

582-851

18” Flex Tube Assembly

530-320A

Bracket, Control Panel

2205-128

Valve Bracket

2205-146

Flex Ball Valve Assembly

302-320A

Valve NG

2166-302

Valve LP

2166-303

Brass Connector

Pkg of 5

303-315/5

Battery Pack**

2166-323

Wire Harness

2166-304

Power Supply

2166-305

Module

2166-307

Temp Sensor Assembly

046-018A

**Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4” long

Summary of Contents for GRAND-I35

Page 1: ...ly for use with the type s of gas indicated on the rating plate Installation and service of this appliance should be performed by qualified personnel Hearth Home Technologies suggests NFI certified or factory trained professionals or technicians supervised by an NFI certified professional Leave this manual with party responsible for use and operation DO NOT DISCARD WARNING Important operating and ...

Page 2: ...ntre utilise utilise avec avec un un combustible combustible solide solide This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes codes if if any any if if not not follow follow ANSI ANSI Z223 1 Z223 1 in in the the USA USA or or CAN CGA CAN CGA B149 B149 installation installation codes codes Installer Installer l appareil l appare...

Page 3: ...5 B Design and Installation Considerations 16 C Tools and Supplies Needed 16 D Inspect Appliance and Components 16 5 Fireplace Size Requirements A Minimum Fireplace Opening 17 B Mantel and Wall Projections 18 6 Termination Locations A Vent Termination Minimum Clearances 19 7 Installation Preparation A Inspection and Cleaning 20 B Flue Damper 20 C Gas Line 20 D Fireplace Conversion Notice 20 E Elec...

Page 4: ...Heat Glo Grand I35 Grand I35 SP Supreme I30 Supreme I30 SP 2206 900 Rev C 8 10 4 B Limited Lifetime Warranty ...

Page 5: ...5 Heat Glo Grand I35 Grand I35 SP Supreme I30 Supreme I30 SP 2206 900 Rev C 8 10 B Limited Lifetime Warranty continued ...

Page 6: ...es do not apply Check with your local gas utility or authorities having jurisdiction When installing above 2000 feet elevation In the USA Reduce input rate 4 for each 1000 feet above 2000 feet In CANADA Reduce input rate 10 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility Check with your local gas utility to determine proper orifice size NOTICE This installa...

Page 7: ...ogies if the barrier is not present or help is needed to properly install one HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High tempera...

Page 8: ...ctions supplied with the control installed to operate your fireplace For safety Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children See your dealer if you have questions CLEAR SPACE 3 FT IN FRONT OF FIREPLACE APPLIANCE INSTALLED IN EXISTING SOLID FUEL FIREPLACE G Before Lighting Fireplace Before operating this fireplace...

Page 9: ...ell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property damag...

Page 10: ...nologies fireplace please refer to www fireplaces com A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these in structions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO ...

Page 11: ...0 to 40 minutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Odor may also be released from finishing materials and adhesives used around the appliance Film on the glass This is a normal result of the curing process of the paint and logs G...

Page 12: ...rned off and cooled before servicing When properly maintained your appliance will give you many years of trouble free service We recommend an nual service by a qualified technician Doors Surrounds Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Assess condition of screen and replace as necessary Inspect for scratches dents or other damage and repair as nec...

Page 13: ...rvice Technician Tools needed Protective gloves Inspectfordamagedormissinglogs Replaceasnecessary Refer to Section 12 for log placement instructions Verify correct log placement and no flame impingement causing sooting Correct as necessary Firebox Frequency Annually By Service Technician Tools needed Protective gloves sandpaper steel wool cloths mineral spirits primer and touch up paint Inspect fo...

Page 14: ...ng extended burns which could result in reduced battery life or degradation Check for smooth lighting and ignition carryover to all ports Verify that there is no ignition delay Inspect for lifting or other flame problems Verify air shutter setting is correct See Section 12 for required air shutter setting Verify air shutter is clear of dust and debris Inspect orifice for soot dirt and corrosion Ve...

Page 15: ...ons diagrams are not drawn to scale Actual product may vary from pictures in manual VERTICAL TERMINATION CAP SECTION 8 F VENT PIPE SECTION 8 GAS LINE SECTION 9 ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE HEARTH EXTENSION SURROUND OR FRONT NOT SHOWN SECTION 2 D AND 8 D MANTEL AND MANTEL LEG SECTION 5 B AND 11 A 3 INCH FLEX LINERS SECTION 8 Figure 4 1 Typical System 4 4 Getting Started ...

Page 16: ... may be shipped in separate packages If packaged separately the log set and appliance grate must be installed Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before starting the instal lation Follow these instructions carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Dama...

Page 17: ...ions are shown in Figure 5 2 WARNING Risk of Fire or Burns Provide adequate clearance around air openings and for service access Due to high temperatures the appliance should be locat ed out of traffic and away from furniture and draperies The firebrick refractory glass doors screen rails screen mesh and log grates can be removed from a factory built firebox in order to gain minimum gas insert ope...

Page 18: ...m above combustible material or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround For non combustible material specifications refer to section 1 E Figure 5 3 Mantel Clearances 12 IN MIN 12 IN MAX EXISTING NON COMBUSTIBLE FACING Figure 5 2 Fireplace Opening Deep Surround CD SURROUND APPLIANCE 1 1 2 IN BD AD APPLIANCE SURROUND MINIMUM FIREPLACE SIZE L...

Page 19: ...PENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause fire WARNING Figure 6 2 Staggered Termination Caps Gas Wood or Fuel Oil Termination Cap B...

Page 20: ...no gas access hole provided an access hole of 1 inch 25 mm diameter or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner This access hole must be plugged with non combustible insulation after the gas supply line has been installed Install gas line into firebox cavity Check local codes and gas line sizing requirements following NFPA51 See Secti...

Page 21: ... connect this gas appliance to a chimney flue serving a separate solid fuel or gas burning appliance May impair safe operation of this appliance or other appliances connected to the flue Vent this appliance directly outside Use separate vent system for this appliance Horizontal venting is NOT allowed Vertical terminations are measured to top of chimney This appliance is listed for use with LINK DV...

Page 22: ...WARNING Risk of Fire Only an approved Hearth Home Technologies surround may be used to cover inte gral grills on solid fuel burning fireplaces No other com ponents such as shrouds sheetmetal plates etc may be used to seal off vents WARNING Risk of Explosion Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may res...

Page 23: ...Kit Optional For use with LINK DV30B Liner Kit Note Damper may have to be removed to use this kit Run flex liners through 3 in holes in damper flashing Attach damper flashing to firebox roof with self tapping screws included in kit Figure 8 7 To prevent odors and cold drafts the chimney must be sealed around the vent with non combustible blanket insulation or field fabricated metal plates Masonry ...

Page 24: ...cially available leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appli...

Page 25: ...lied power cord may be routed out onto the hearth to a nearby outlet A 120VAC circuit for this product must be protected with ground fault circuit interrupter protection in compliance with the applicable electrical codes when it is installed in locations such as in bathrooms or near sinks Low voltage and 120 VAC voltage cannot be shared within the same wall box WARNING Risk of Shock or Explosion D...

Page 26: ...OTE INSTALL TO CORD ASSEMBLY 120VAC INTERMITTENT PILOT IGNITOR RC100 RC200 RC300 OPTIONAL WALL CONTROLS TO CORD ASSEMBLY 110V WHT ORG MODULE FLAME MODULATION AUX1 AUX2 AUX300 MODULE FAN BLK RED AUX2 NOT USED FOR INSERT MODELS PROTECTIVE COVER INCLUDED Figure 10 3 Standing Pilot Ignition Wiring Diagram PILOT ASSEMBLY PIEZO VALVE ROCKER SWITCH RED WHT THERMOCOUPLE THERMOPILE OPTIONAL WALL SWITCH THE...

Page 27: ...ring for optional Hearth Home Technologies approved accessories should be done now to avoid reconstruction Follow instructions that come with those accessories Plug the cord into a convenient outlet Must use cord supplied An IntelliFire Plus Wireless Controls or WSK 21 wired wall switch may be used with the IntelliFire Plus Ignition System A standard ON OFF switch is compatible WARNING Risk of Sho...

Page 28: ... may be used with an RC200 or RC300 remote control See Figure 10 5 1 Remove cord assembly spades from rheostat and sensor switch NOTICE Fan speed and operation are controlled by the remote control The sensor switch and rheostat are no longer needed 2 Plug two cord assembly spade connectors together 3 Unplug fan cord assembly from standard cord assembly 4 Plug fan cord assembly into AUX300 module 5...

Page 29: ...oncrete board etc Clearance to combustible material under the insert is 1 4 inch 6 mm Clearance from top of fireplace opening for combustibles extending 12 inches max is 12 inches Use leveling legs to raise insert minimum 1 4 inch 6 mm above combustible material or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround For non combustible material specif...

Page 30: ...placed embers interfere with proper burner operation Ember material is shipped with this gas appliance To place the ember material Embers CANNOT be placed directly over ports Care should be taken not to cover the lighting trail of ports from back to front Place dime size pieces of Glowing Embers just in front of the port trail but not on or in between the ports see Figure 12 2 Care should be taken...

Page 31: ... Position Log 1 as shown in Figure 3 Note additional references in Figures 2 and 4 Mate the left grate tine with the log groove Rest the nose of the log on the log support Rotate the nose counterclockwise until the foot contacts the vertical wall of the log support REST LOG 6 REST LOG 6 HERE HERE REST LOG 5 REST LOG 5 HERE HERE REST NOSE REST NOSE OF LOG ON OF LOG ON LOG SUPPORT LOG SUPPORT LOG FO...

Page 32: ...T SPOT LOG NOTCH LOG NOTCH CONTACTS CONTACTS GRATE TINE GRATE TINE 3 4 5 Figure 5 Log 2 Figure 6 Log 2 Log 2 SRV2205 701 Position Log 2 as shown in Figure 5 Refer to Figure 2 and Figure 6 for additional details Mate the right grate tine with the log groove Rest the back of the log on the log support Rotate the back of the log clockwise until the foot contacts the vertical wall of the log support F...

Page 33: ...2205 706 Position Log 6 as shown in Figure 11 Ensure that the correct end of the log rests on the flat spots The thicker end points forward Locations of flat spots are indicated in Figure 3 and Figure 9 Log 7 SRV2205 703 Position Log 7 as shown in Figure 12 Position the point of the log on the flat spot of Log 3 Place the wider end of the log on the flat spot of Log 2 See Figure 5 and Figure 7 for...

Page 34: ... of Log 2 with the log pin located on the surface of the burner Rotate the right end of Log 2 clockwise until it comes into contact with the grate tine FLAT FLAT SPOTS SPOTS FOR LOG FOR LOG 4 4 RIGHT RIGHT GRATE TINE GRATE TINE LOG PIN LOG PIN LEFT LEFT GRATE TINE GRATE TINE PILOT PILOT BRACKET BRACKET LOG SUPPORT LOG SUPPORT LOG LOG SUPPORT SUPPORT LOG CONTACTS LOG CONTACTS BURNER TOP BURNER TOP ...

Page 35: ...og 3 Figure 7 Log 3 Log 4 SRV2206 704 Position Log 4 as shown in Figure 8 See Figure 4 for additional details Position the tips of Log 4 on the flat spots as shown in Figure 8 Rotate the left end of Log 4 forward until the grate tine touches the log groove Figure 8 Place Log 4 FRONT END FRONT END OF LOG OF LOG SLOT SLOT NOSE OF LOG NOSE OF LOG TOUCHES VERTICAL TOUCHES VERTICAL LINE LINE BACK END B...

Page 36: ... Log 6 SRV 2206 706 Position Log 6 as shown in Figure 10 See Figure 8 for additional references Rest the left end of Log 6 on the flat spot of Log 3 Position the nose of Log 6 on the fork of Log 4 Figure 11 Log Set Installed with Optional Refractory FRONT END OF LOG FRONT END OF LOG RESTS ON FLAT RESTS ON FLAT SPOT SPOT REST LOG ON REST LOG ON LARGE FLAT LARGE FLAT SPOT SPOT LEFT END OF LEFT END O...

Page 37: ...acks chips or scratches DO NOT strike slam or scratch glass DO NOT operate fireplace with glass removed cracked broken or scratched Replace as a complete assembly Removing Fixed Glass Assembly The glass assembly fastens to the fireplace in four places Four of the fastening mechanisms are spring loaded glass latches An example of the glass latch is shown in Figure 12 3 To release glass assembly pul...

Page 38: ...ple connection at the gas valve is fully in serted and tight hand tighten plus 1 4 turn Verify proper voltage output from the thermocouple to the valve Place one millivolt meter lead wire on the thermocouple copper lead Place the second lead wire on the solder button on the back of the valve blue wire Start the pilot and hold the valve knob in The mil livolt reading should read 8 16 millivolts If ...

Page 39: ...nk Refill the fuel tank B Improper gas inlet pressure Natural gas should be 5 14 in w c LP should be 10 14 in w c Verify pressure with manometer C Inner vent pipe leaking exhaust gases back into the system Check venting system for damage Replace repair im properly assembled pipe sections D Glass installed improperly Check to ensure glass is installed properly Replace fixed glass panel assembly E T...

Page 40: ...that inlet pressure reading is within acceptable limits B Ignitor gap is too large Verify gap of igniter to right side of pilot hood The gap should be approximately 17 in or 1 8 in 3 mm C Module is not grounded Verify module is securely grounded to metal chassis of appliance D Pilot valve solenoid Verify that 1 5 to 1 8 VDC is supplied to pilot solenoid from module If below 1 5 volts replace modul...

Page 41: ... 2 775 C 31 9 16 802 27 7 16 697 D 15 11 16 398 12 13 16 325 E 24 610 20 1 2 521 F 21 1 16 535 17 5 8 448 G 15 1 16 383 13 7 8 352 H 11 3 4 298 10 1 8 257 I 20 3 8 518 17 432 J 1 3 4 44 1 3 4 44 A H B C D E I G F N M K J O R Q P S L GAS LINE ACCESS ELECTRICAL ACCESS T MODEL DIMENSIONS Location GRAND I35 SUPREME I30 Inches Millimeters Inches Millimeters K 4 13 16 122 4 13 16 122 L 10 1 16 256 9 229...

Page 42: ...Kits Direct Vent Flex Liner Accessory Kits see Figure 14 3 Flash Damp Zero clearance damper flashing kit for use with the LINK DV 30B liner kit LINK ZC ADP Zero clearance chimney adapter SVRLINK ADP Adapter kit colinear to coaxial 3 inches included in above kits It is permissible to use SRVLINK ADP to connect collinear flex vent to SL D vent pipe to extend the run FLEX3 30 One 3 inch flexible line...

Page 43: ...I30 SP 2206 900 Rev C 8 10 C Service Parts GRAND I35 GRAND I35 SP Beginning Manufacturing Date June 2010 Ending Manufacturing Date ______ Service Parts Diagram Part number list on following page Log Set Assembly 1 2 5 7 4 3 6 18 8 9 10 11 12 13 14 15 16 17 ...

Page 44: ...y GLA 2205 Y 13 Rheostat Knob 100 512 Y 14 Control Panel 2205 129 15 On Off Rheostat 319 510A Y 16 Blower Assembly GFK 210 17 Power Cord Assembly 2206 068 18 Cord Assembly 2201 017 Gasket Assembly 2206 080 Includes Air Passage Valve Plate Exhaust Bottom Exhaust Top and Burner Neck Gaskets Glass Clip Support Assembly Bottom Qty 2 req 2155 045 Y Glass Latch Assembly Top Qty 2 req 339 121A Y Lava Roc...

Page 45: ...I30 SP 2206 900 Rev C 8 10 C Service Parts Part number list on following page Log Set Assembly SUPREME I30 SUPREME I30 SP Beginning Manufacturing Date June 2010 Ending Manufacturing Date ______ Service Parts Diagram 7 8 9 10 11 12 13 14 15 16 17 3 6 4 5 1 2 ...

Page 46: ...Y 12 Rheostat Knob 100 512 Y 13 Control Panel 2205 129 14 On Off Rheostat 319 510A Y 15 Blower Assembly GFK 210 16 Power Cord Assembly 2206 068 17 Cord Assembly 2201 017 Y Gasket Assembly 2206 080 Y Includes Air Passage Valve Plate Exhaust Bottom Exhaust Top and Burner Neck Gaskets Glass Clip Support Assembly Bottom Qty 2 req 2255 045 Y Glass Latch Assembly Top Qty 2 req 339 121A Y Lava Rock 2206 ...

Page 47: ...ed at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 1 Pilot Bracket 2206 105 2 Pilot Assembly NG 2198 012 Y Pilot Assembly LP 2198 013 Y 3 Orifice NG 33C GRAND I35 582 833 Y Orifice LP 50C 582 850 Y Orifice NG 35C SUPREME I30 582 835 Y Orifice LP 51C 582 851 Y 4 18 Flex Tube Assembly 530 320A Y 5 Bracket Control Panel 2205 128 6 Valve Bracket 2205 146 7 Flex Ball Valve Assembly 302 320A Y 8 Valve NG...

Page 48: ...ilot Tube SRV485 301 Y Thermocouple 446 511 Y Thermopile 2103 512 Y 3 Orifice NG 33C GRAND I35 SP 582 833 Y Orifice LP 50C 582 850 Y Orifice NG 35C SUPREME I30 SP 582 835 Y Orifice LP 51C 582 851 Y 4 18 Flex Tube Assembly 530 302A Y 5 Control Panel Bracket 2205 128 6 Valve Bracket 2205 146 7 Flex Ball Valve Assembly 302 320A Y 8 Brass Connector Pkg of 5 303 315 5 Y 9 Valve NG 2166 300 Y Valve LP 2...

Page 49: ...__________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Printed in U S A Copyright 2010 DO NOT DI...

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