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Heat & Glo 8000TV-OAK Owner'S Manual Download Page 43

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Heat & Glo  •  8000TV-OAK, 8000TV-OAK-IPI, 8000TVLP-OAKIPI  •  2058-900  Rev. L  •  08/08

Service Parts

Valve Assembly Parts List

8000TV-OAK-IPI

Beginning Manufacturing Date: Feb. 2005

Ending Manufacturing Date: ______ 

6

7

8

1

5

9

3

2

4

IPI Valve Assembly

IMPORTANT: THIS IS DATED INFORMATION, When requesting service or replacement parts for 
your appliance please provide model number and serial number. All parts listed in this manual may 
be ordered from an authorized dealer.

Stocked 

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

1

Pilot Assembly NG

Pre 002927628

4021-025

Y

Post 002927628

2090-012

Y

Pilot Assembly LP

Pre 002927628

4021-026

Y

Post 002927628

2090-013

Y

2

12” Flexible Gas Connector 

383-302A

Y

3

Burner Orifi ce NG (#31C)  

582-831

Y

Burner Orifi ce LP (1.8mm)  

582-818

Y

4

Valve Bracket  

Pre 002927628

2025-101

N

Post 002927628

2118-104

N

5

Flex Ball Valve Assembly  

302-320A

Y

6

ON/OFF Rocker Switch 

060-521A

Y

7

Valve NG

750-500

Y

Valve LP 

750-501

Y

8

Module

593-592

Y

9

Wire Assembly  

593-590A

Y

Battery Pack 

593-594A

Y

3 Volt Transformer  

593-593A

Y

80”& 72” Wire Assembly

522-504A

Y

Î

Summary of Contents for 8000TV-OAK

Page 1: ...sponsible for use and operation DO NOT DISCARD Important operating and maintenance instructions included Read understand and follow these instructions for safe installation and operation Para obtener un ejemplar en Español de este Manual del propietario visite www heatnglo com Pour demander un exemplaire en français de ce Manuel du propriétaire visitez www heatnglo com This appliance may be instal...

Page 2: ...ur specific appliance can be found on the rating plate usually located in the control area of the appliance Homeowner Reference Information Heat Glo a of Hearth Home Technologies Inc 20802 Kensington Boulevard Lakeville MN 55044 brand Not for use with solid fuel Ne doit pas entre utilise avec un combustible solide This appliance must be installed in accordance with local codes if any if not follow...

Page 3: ...ing Grate Set up 17 E Checking Pilot Plate 17 8 Installing Vent Pipe A Assembly of Vent Sections 18 B Attaching Vent to Firebox 18 C Securing Vent Sections 18 9 Gas Information A Fuel Conversions 19 B Gas Pressures 19 C Gas Connection 19 10 Electrical Information A Recommendation for Wire 21 B Connecting to the Appliance 21 C Intellifire Ignition System Wiring 22 D Standing Pilot Ignition System W...

Page 4: ...ANSI Z223 1 NFPA54 current edition The Uniform Mechanical Code current edition and local Building Officials for the options allowed in obtaining an effective bedroom vol ume of unconfined space This model natural gas and propane can be installed in a bedroom in Canada if a thermostat Model WH STAT is installed with the unit Consult local code authorities Detailed installation instructions for Mode...

Page 5: ...ion Materials made of or surfaced with wood compressed paper plant fibers plastics or other material that can ig nite and burn whether flame proofed or not or whether plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE This appliance must be electrically wired and grounded in accordance with local codes or in the absence of local codes with National Electri...

Page 6: ...nfiguration to be used See Sections 5 and 6 Gas supply piping See Sections 7 and 9 Electrical wiring See Sections 7 and 10 Framing and finishing details See Sections 3 6 and 11 Whether optional accessories devices such as a fan wall switch or remote control are desired See Section 10 2 2 Getting Started Check building codes prior to installation Installation MUST comply with local regional state a...

Page 7: ...plied for combustion appliances and exhaust equipment Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace Avoid installing the fireplace near doors walkways or small isolated spaces Recessed lighting should be of sealed can design at tic hatches weather stripped or sealed and attic mount ed ductwork and air handler joints and seams taped or s...

Page 8: ...eparate packages The gas logs may be packaged separately and must be field installed Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before starting the instal lation Follow these instructions carefully during the installation to ensure maximum safety and benefit VERTICAL TERMINATION CAP STORM COLLAR ATTIC INSULATION SHIELD G...

Page 9: ...g and Clearances Note Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Fire Risk Provide adequate clearance Around air openings To combustibles For service access Locate appliance away from traffic areas A Selecting Appliance Location When selecting a location ...

Page 10: ...o prevent cold air drafting prob lems The chase should not break the outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home Additionally in regions where cold air infiltration may be an issue the inside surfaces may be s...

Page 11: ... IN 305 mm NON COMBUSTIBLE MATERIAL ONLY 13 IN 330 mm CEILING TOP FRONT EDGE OF FIREPLACE Note Clearance from opening to perpendicular wall 1 in MIN 3 in MIN 3 ft MAX TOP VIEW Figure 3 3 Clearances to mantels or other combustibles above appliance Figure 3 4 Clearances to Mantel Legs or Wall Projections Acceptable on both sides of opening ...

Page 12: ...A 8 FEET MINIMUM TO PERPENDICULAR WALL GAS ONLY GAS OR WOOD TERMINATION GAS TERMINATION VERTICAL WALL TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 8 FEET Termination Clearances Gas Wood A 6 inches 20 inches A Vent Termination Minimum Clearances Fire Risk Explosion Risk Maintain vent clearance to combustibles as specifie...

Page 13: ...e 30 Feet Maximum Number of Elbows Two 900 or Four 450 This model requires the following size B vent double wall or single wall rigid or flex vent pipe Fire Risk Asphyxiation Risk This appliance requires the specified pipe for operation Incorrect pipe may cause spillage condensation and overheating Follow pipe manufacturer s installation guidelines when installing the appliance Models Pipe Size 80...

Page 14: ...ces around venting and firestop systems Install firestops as specified Failure to keep insulation or other material away from vent pipe may cause fire Figure 5 3 45 DEGREES ELBOW 90 DEGREES ELBOW OFFSETS EXCEEDING 45 DEGREES ADAPT HORIZONTAL LIMITATIONS MAXIMUM HORIZONTAL 15 FEET MINIMUM VERTICAL 9 FEET Note Maximum horizontal distance is 50 vertical vent height or up to maximum of 15 feet WARNING...

Page 15: ...ional building codes recommend using attic shield to keep loose materials blown insulation from contacting vent Hearth Home Technologies requires the use of an attic shield A Pipe Clearances to Combustibles 6 6 Vent Clearances and Framing Fire Risk Explosion Risk Maintain vent clearance to combustibles as specified Do not pack air space with insulation or other materials National building codes re...

Page 16: ...R B Gas and Electrical Connections If applicable ensure that gas and electrical connections are installed at this time Refer to Sections 9 Gas Information and 10 Electrical Information 7 7 Appliance Preparation CAUTION Sharp Edges Wear protective gloves and safety glasses during installation WARNING C Securing and Leveling Appliance The diagram shows how to properly position level and secure the a...

Page 17: ...Grate Set up 1 Straighten the tabs on the grate bracket see Figure 7 4 and remove grate from unit 2 Remove grate bracket see Figure 7 4 by bending it back and forth until it breaks Discard grate bracket 3 Remove 4 tabs holding base refractory see Figure 7 4 by bending tabs back and forth until they break Figure 7 5 Re install grate in unit Figure 7 4 Removing Grate Note Ensure pilot plate is in pl...

Page 18: ...rate inner lining Pipe may separate if not properly joined B Attaching Vent to Firebox Attach the first B Vent component to the flue outlet collar using 3 self tapping screws See Figure 8 1 Figure 8 1 Fire Risk Explosion Risk Combustion Fume Risk Use vent run supports per vent manufacturer s installation instructions Connect vent sections per vent manufacturer s installation instructions Maintain ...

Page 19: ...h pressure may cause overfire condition Low pressure may cause explosion Verify minimum pressures when other household gas appliances are operating Install regulator upstream of valve if line pressure is greater than 1 2 psig 9 9 Gas Information Note Gas line may be run from either side of the appliance provided the hole in the outer wrap does NOT exceed 2 1 2 inches in diameter and does not penet...

Page 20: ...Canada check with local authorities Ensure that gas line does not come in contact with outer wrap of appliance Follow local codes Incoming gas line should be piped into the valve compartment and connected to the 1 2 inch connection on the manual shutoff valve CHECK FOR GAS LEAKS Explosion Risk Fire Risk Asphyxiation Risk Check all fittings and connections Do not use open flame After the gas line i...

Page 21: ... in accordance with local codes or in the absence of local codes with National Electric Code ANSI NFPA 70 latest edition or the Canadian Electric Code CSA C221 1 B Connecting to the Appliance Wire 110V to electrical junction box Do NOT wire 110V to valve Do NOT wire 110V to wall switch Incorrect wiring will damage millivolt valves Uninterrupted to continuous power is required at all times in IPI s...

Page 22: ...his time to avoid reconstruction The battery pack requires two D cell batteries not in cluded Note Batteries cannot be placed in the battery pack while using the 3 volt AC transformer The transformer must be unplugged if the battery pack is used or battery life will be reduced CAUTION Battery polarity must be correct or module damage will occur Optional Accessories Requirements Wiring for optional...

Page 23: ...ODULE 3 VAC GREEN ORG WHITE INTERMITTENT PILOT IGNITOR VALVE TRANSFORMER 3V GROUND TO FIREPLACE CHASSIS BLACK BR OW N IGNITION MODULE 3 VAC INTERMITTENT PILOT IGNITOR THERMOSTAT WIRE ASSEMBLY GROUND TO FIREPLACE CHASSIS TRANSFORMER 3 VAC ORG TEMP SENSOR BATTERY PACK ORG GREEN VALVE B R O W N ORG WHITE TEMP SENSOR BATTERY PACK RED BLACK PLUG IN PLUG IN JUMPER WIRE TO BROWN REMOTE RECEIVER S I THERM...

Page 24: ...Box Installation F Wall Switch Installation for Fan Optional Figure 10 4 Junction Box Detail Figure 10 5 Junction Box Wired to Wall Switch If the box is being wired to a wall mounted switch for use with a fan See Figure 10 5 The power supply for the appliance must be brought into a switch box The power can then be supplied from the switch box to the appliance using a minimum of 14 3 with ground wi...

Page 25: ...ed in manual Black metal appliance front may be covered with non combustible material only Do NOT overlap combustible materials onto appliance front Install combustible materials only up to specified clearances on top front and side Seal joints between the finished wall and appliance top and sides using only a 300º F minimum sealant WARNING 1 2 INCH 13 mm 32 IN 813 mm TOP OF HOOD 12 IN 305 mm NON ...

Page 26: ...th the firebox B Clean the Appliance Clean vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity C Accessories Install approved accessories per instructions included with accessories See Service Parts List for appropriate acces sories Refer to Section 16 D Install the Refractory Install optional refractory following instructions in refractory kit Figur...

Page 27: ...e grate should fully rest on the base refractory STEP 2 Log 1 SRV2057 720 Place log 1 so that the bottom right notch on log rests on far right grate tine The bottom left notch on log 1 must mate over the log tab on the burner face 1 STEP 3 SRV2057 721 Place log 2 nose to nose with log 1 The bottom notch on log 2 must mate over the log tab on the burner face STEP 4 SRV2057 722 Place log 3 so that t...

Page 28: ... as shown The left end of log 6 should touch the upper knot of log 2 The right end of log 6 should rest on the grate bar centered between tine 4 and 5 NOTE The front faces C of log 6 and 2 should be on the same plane This is key in avoiding flame impingement 1 C C NOTE Finished top view 2 3 1 5 4 6 STEP 6 SRV2057 724 Notch in left end of Log 5 will interlock with front left corner of grate Rest ri...

Page 29: ...utter Settings Figure 12 2 Glass Assembly G Glass Assembly Removing Glass Assembly Pull the four glass assembly latches out of the groove on the glass frame Remove glass door from the appliance see Figure 12 2 Replacing Glass Assembly Replace the glass door on the appliance Pull out and latch the four glass assembly latches into the groove on the glass frame Handle glass doors with care Inspect th...

Page 30: ...cess panel to view wiring system and gas valve If this appliance has a red or black ignitor button see Figure 10 1 this appliance has a Standing Pilot ignition system If there is no red or black ignitor button this appliance has an Intellifire ignition system 13 13 Operating Instructions CAUTION If installing Intellifire ignition battery backup Do not install batteries if the backup mode may not b...

Page 31: ...MELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building DO NOT CONNECT 110 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property damage Re fer to the owner s information manual provided with this appliance This appliance needs fresh air for safe operation and must be instal...

Page 32: ...ventilation air If not installed operated and main tained in accordance with the man ufacturer s instructions this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause can cer birth defects or other reproduc tive harm Keep burner and control compartment clean See installation and operating instructions accompanying appliance CAUTION ...

Page 33: ...lug or remove batteries from remote control if absent or if appliance will not be used for an extended period of time Property damage possible from elevated temperatures CAUTION Fire Hazard Keep combustible materials gasoline and other flammable vapors and liquids clear of appliance Do NOT store flammable materials in the appliance s vicinity Do NOT use gasoline lantern fuel kerosene charcoal ligh...

Page 34: ...or maximum flame impingement Ensure that the thermocouple connection at the gas valve is fully inserted and tight hand tighten plus 1 4 turn Disconnect the thermocouple from the valve place one millivolt meter lead wire on the tip of the thermcouple and the other meter lead wire on the thermocouple copper lead Start the pilot and hold the valve knob in If the millivolt reading is less than 15mV re...

Page 35: ...on a No LP in tank Check the LP propane tank Refill the fuel tank b Inner vent pipe leaking exhaust gases back into the system Check venting system for damage Replace repair improperly assembled pipe sections c Glass too loose and air tight packet leaks in corners after usage Replace glass panel assembly d Bad thermopile or thermocouple Replace if necessary e Improper vent cap installation Check f...

Page 36: ...d 2 8 volts AC b A shorted or loose connection in wir ing configuration or wiring harness Remove and reinstall the wiring harness that plugs into module Verify there is a tight fit Verify pilot assembly wiring to module Remove and verify continuity of each wire in wiring harness c Improper wall switch wiring Verify that 110 VAC power is ON to junction box d Module not grounded Verify black ground ...

Page 37: ...imeter with ohms set at lowest range e Faulty module Turn ON OFF rocker switch or wall switch to OFF posi tion Remove ignitor wire I from module Place ON OFF Rocker switch or wall switch in ON position Hold ground wire about 3 16 inch away from I terminal on module If there is no spark at I terminal module must be replaced If there is a spark at I terminal module is fine Inspect pilot assembly for...

Page 38: ...Handle glass assembly with care NOTE Clean glass after initial 3 4 hours operation Longer operation without cleaning glass may cause a permanent white film on glass CAUTION When cleaning glass door Avoid striking scratching or slamming glass Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Do NOT clean glass when hot Turn off appliance after 3 4 hours of operation ...

Page 39: ...Sand and repaint as necessary 2 Replace appliance if firebox has been perforated Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner top inspect for plugged ports corrosion or deterioration Replace burner if necessary 3 Replace ember materials with new dime size and shape pieces Do not block ports or obstruct lighting paths 4 Check...

Page 40: ...ons are actual appliance dimensions Use for reference only For framing dimensions and clearances refer to Section 3 Figure 16 1 Appliance Dimensions Location Inches Millimeters A 35 1 2 901 B 17 3 4 450 C 21 1 2 548 D 9 1 2 238 E 6 151 F 40 1015 G 9 1 8 233 H 2 1 4 56 I 33 7 8 859 Location Inches Millimeters J 23 1 2 598 K 39 1 4 996 L 43 1091 M 48 1221 N 7 177 O 1 1 8 28 P 38 3 4 983 Q 2 1 4 58 R...

Page 41: ...LP OAKIPI 2058 900 Rev L 08 08 Service Parts Service Parts Diagram 8000TV OAK 8000TV OAK IPI Beginning Manufacturing Date Feb 2005 Ending Manufacturing Date ______ 8 9 10 11 12 13 7 Log Set Assembly Part number list on following page 6 3 5 1 4 2 ...

Page 42: ... Limit Switch 066 531 Y Mineral Wool 050 721 N Pilot Plate 2057 143 N Touch Up Paint TUP GBK 12 N Vermiculite Embers MYSTIC EMBERS N Standing Pilot Ignition Only Conversion Kit NG Pre 0021116948 NGK 8TROAK Y Post 0021116948 NGKS 8TROAK Y Conversion Kit LP Pre 0021116948 LPK 8TROAK Y Post 0021116948 LPKS 8TROAK Y Regulator NG Pre 0021116948 060 518 Y Post 0021116948 230 1570 Y Regulator LP Pre 0021...

Page 43: ...m an authorized dealer Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 1 Pilot Assembly NG Pre 002927628 4021 025 Y Post 002927628 2090 012 Y Pilot Assembly LP Pre 002927628 4021 026 Y Post 002927628 2090 013 Y 2 12 Flexible Gas Connector 383 302A Y 3 Burner Orifice NG 31C 582 831 Y Burner Orifice LP 1 8mm 582 818 Y 4 Valve Bracket Pre 002927628 2025 101 N Post 002927628 2118 104 N 5 Flex B...

Page 44: ...dealer Stocked at Depot ITEM DESCRIPTION COMMENTS PART NUMBER 1 Pilot Assembly NG Pre 0021116948 485 510A Y Post 0021116948 2103 010 Y Pilot Assembly LP Pre 0021116948 485 511A Y Post 0021116948 2103 011 Y 2 Flexible Gas Connector 383 302A Y 3 Burner Orifice NG 31C 582 831 Y Burner Orifice LP 1 8 mm 582 818 Y 4 Flex Ball Valve Assembly 302 320A Y 5 Valve Bracket Pre 0021116948 2025 101 N Post 0021...

Page 45: ... sold with the Product or added thereafter are NOT covered by this warranty unless expressly authorized and approved by HEAT GLO in writing 6 Any damages caused by environmental conditions inadequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other such causes are not covered by this warranty 7 T...

Page 46: ...__________________________________________________________________ ________________________________________________________________________________ Printed in U S A Copyright 2008 This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 55...

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