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Hearthstone Quality Home Heating Products, Inc ®                       Page 

32

 of 

39    

                                                                Heritage 8024

 

 

T

ROUBLESHOOTING 

G

UIDE

 

 

 

PROBLEM 

POSSIBLE CAUSE 

SOLUTIONS 

STOVE 
SMOKES 

Operating Technique 

Fully open the primary air control one minute before opening 
doors, and ensure the bypass is open before opening door. 

 

Cold Chimney or reverse 
draft 

Preheat the chimney when first starting a fire. Briefly open a 
window in the room containing the stove. 

 

Blocked Chimney 

Examine the chimney and stovepipe for blockage or creosote 
accumulations. 

 

Oversized Chimney 

Reline the chimney to the appropriate diameter 

 

Undersized Chimney 

Install a draft inducer or replace the chimney. 

 

Chimney Too Short 

Lengthen the chimney. 

 

Air Infiltration Into The 
Chimney 

Seal chimney connections and openings. Check clean-out 
doors. 

 

Bypass not closed 

Ensure that the bypass door is closed when the catalyst is in the 
active range.  

Catalyst not functioning 

Inspect catalyst for damage, ash build-up, or plugging. Brush 
catalyst with a soft-bristled brush, or vacuum lightly. Replace if 
required. Follow instructions to ensure catalyst light-off.  

Not burning proper fuel 

Ensure cordwood is seasoned and dry.  

More Than One 
Appliance Connected to 
the Flue 

Disconnect all other appliances and seal openings. 

BACK-PUFFING 
OR GAS 
EXPLOSIONS 

Operating Technique 

Fully open the primary air control one minute before opening the 
door and keep it fully open for a few minutes after reloading. 
Ensure the bypass door is open before opening the door 

 

Extra Low Burn Rate 

Burn the stove at a higher burn rate. 

 

Chimney Down-draft 

Install a chimney cap. 

 

Excessive Ash Build-up 

Empty the ash pan more frequently. Increase efficiency of 
burns, and avoid using poor quality or green wood. 

UNCONTROLL-
ED OR SHORT 
BURN 

Unsealed or Open Door 
 

Close the door tightly or replace the gaskets. 
Air leakage around glass gasket 

– replace gasket 

Excessive Draft 

Check the installation. Operate at LOW BURN. Install stovepipe 
damper. Draft in excess of 0.1 wc should be corrected with a 
stovepipe damper(s) 

Extra Long Chimney 

Shorten the chimney. Install stovepipe damper(s). 

Oversized Chimney 

Reline the chimney to the proper diameter. 

High Winds or Hilltop 
Location: 

Install a chimney cap. 
 

INSUFFICIENT 
HEAT 

Poor Quality, low Btu 
content, or Green Wood 

Use only air-dried wood, preferably dried at least one year. Use 
a wood with a high Btu content if available. 

 

Low Burn Rate 

Operate the stove at a higher burn rate. 

 

Cold Exterior Chimney 

Reline or insulate the chimney. 

 

Leaky Stovepipe or 
Chimney 

Check the installation. Replace with a pre-fabricated insulated 
chimney system or a properly sized masonry chimney. 

 

Too Much Heat Loss 
From House 

Add insulation, use energy efficient windows, or caulk windows, 
and seal openings in home. 

 

Excessive Ash Build-up 

Empty the ash pan more frequently. Increase efficiency of 
burns, and avoid using poor quality or green wood. 

BLISTERING 
OF FINISH 

Operating Technique 

Do not over-fire the stove. Monitor stove temperatures. Use 
seasoned wood only. 

 

Excessive Draft 

Check the DRAFT. A damper may be required. Operate the 
stove at a LOW BURN range. 

Summary of Contents for 8024

Page 1: ... installation instructions Failure to follow these instructions can result in property damage bodily injury or even death Conforms to UL Std 1482 Certified to ULC Std S627 CONTACT LOCAL AUTHORITIES WITH JURISDICTION BUILDING DEPARTMENT or FIRE OFFICIALS ABOUT PERMITS REQUIRED RESTRICTIONS AND INSTALLATION INSPECTION IN YOUR AREA WARNING This product can expose you to chemicals including glass wool...

Page 2: ...l for recognizing possible impacts to efficiency Proper draft is important to the efficient operation of your heater Refer to the Normal Operation section of this manual for information regarding adequate draft Both excessive and sub minimum draft can affect the efficiency of your wood heater Excessive draft can lead to over consumption of fuel lower overall heating capacity of the stove and poten...

Page 3: ... TO REAR VENTING CONVERSION 13 VENTING COMPONENTS CONFIGURATION REQUIREMENTS 14 INSTALLING IN A MOBILE HOME 19 OPERATION 20 CONTROLS AND FEATURES 20 BUILDING A FIRE 23 BREAKING IN YOUR WOOD STOVE 23 NORMAL OPERATION 24 CATALYTIC COMBUSTOR OPERATION 24 MAINTENANCE 26 CATALYTIC COMBUSTOR INSPECTION AND REPLACEMENT PROCEDURES 26 INSPECTING THE CATALYST 26 REMOVING OR REPLACING THE CATALYST 27 REMOVIN...

Page 4: ...s You can purchase specific connector pipe and special wall coverings as specified by this manual and the NFPA 211 code to protect combustible surfaces As a general rule keep furniture drapes curtains wood paper and other combustibles at least 36 inches 92 cm away from the stove Never install the stove in or near a storage location for gasoline kerosene charcoal lighter fluid or any other flammabl...

Page 5: ...and pets away from the stove when it is burning they could be seriously injured by touching a hot stove Clean your chimney system as needed See page 28 Outside combustion air may be required if 1 This solid fuel fired appliance does not draw steadily smoke rollout occurs fuel burns poorly or back drafts occur whether or not there is combustion present 2 Existing fuel fired equipment in the house s...

Page 6: ...posited and weekly cleaning may be necessary in mild weather even though monthly cleaning may be enough in the coldest months Contact your local municipal or provincial fire authority for information on how to handle a chimney fire Have a clearly understood plan to handle a chimney fire If you have a stovepipe or chimney fire follow these instructions 1 If the fire is too threatening leave the are...

Page 7: ...ength Up To 21 53 3 cm Emissions 0 54 g hr Burn Time Up to 20 hrs Heat Life Up to 25 hours Note The amount and weight of wood contained per cubic foot of firebox volume can vary from 10 to 25 lbs per cubic foot depending on type of wood moisture content packing density and other factors Stove Dimensions Height 30 1 4 76 9cm Width 28 1 8 64 7cm Depth 21 5 8 55 5cm Weight 560 lbs 254 kg Connector Si...

Page 8: ...cy In general it is better to place your stove in a main living area rather than in a basement or other confined space Inspect this location to make sure that the stove and stovepipes will have the required clearance from combustible materials that are near the stove Combustibles include walls floor ceiling and chimney chase You must carefully consider the clearances to all of these combustibles b...

Page 9: ...st be met under the stove and extend beyond the stove as follows SIDE DOOR LEFT AS SHOWN 16 41 cm US 18 46 cm Canada OTHER SIDE RIGHT AS SHOWN 5 13 cm REAR 2 5 cm FRONT 16 41 cm US 18 46 cm Canada Note Dimensions shown in figure above are measured from the body of the stove not the legs Minimum hearth pad dimensions can be reduced by installing the Side Door Lock Kit Kit 90 70210 Minimum hearth pa...

Page 10: ...se a rear heat shield to obtain reduced clearances you must use the optional rear heat shield manufactured by Hearthstone available through your local dealer Close clearance connector pipe must be tested to UL standards and listed Check listings of your pipe for actual clearances Shown are measurements typical only and specific to Simpson Dura Vent DVL brand Clearances cannot be reduced without th...

Page 11: ...ll Pipe Double Wall Pipe Through the wall top flue or direct rear exit With Heat Shield Without Heat Shield With Heat Shield Without Heat Shield A 10 26cm 18 46cm 6 15cm 18 46cm B 12 31cm 20 51cm 8 21cm 20 51cm For double wall pipe clearance to ceiling refer to pipe manufacturer specifications Rear Heatshield kit 90 68210 ...

Page 12: ... 24 gauge in thickness with a ventilated thimble minimum 24 gauge in thickness having two 1in air channels separated from combustibles by a minimum of 6in of glass fiber insulation Opening shall be covered and thimble supported with a sheet steel support minimum 24 gauge in thickness D Solid insulated listed factory built chimney length with an inside diameter 2in larger than the chimney connector...

Page 13: ...ermanently attached to the floor for stability See page 17 for lock down instructions An adaptor for 4 duct is available if needed KIT 90 53308 The International Residential Code IRC does not allow the outside air duct to terminate higher than the appliance Some building officials restrict vertical rise in the duct s termination Hearthstone recommends the termination be at the same level or lower ...

Page 14: ...ully tighten all four bolts 6 Place the flue plate on top opening Align screw holes install bolts and washers and tighten down with 7 16 wrench VENTING COMPONENTS CONFIGURATION REQUIREMENTS DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE USED BY ANOTHER APPLIANCE Single wall connector that is at least 24 MSG or 25 MSG blued steel stovepipe Double wall connector Rear pipe which is used with a listed fac...

Page 15: ...Only install this stove to a lined masonry chimney or an approved high temperature prefabricated residential type building heating appliance chimney Do not connect this stove to a chimney serving another appliance you will compromise the safe operation of both the wood stove and the connected appliance A liner is the UL 1777 or ULC S635 for factory built fireplace or masonry chimney You must conne...

Page 16: ...d performance You can use an 8 203 mm diameter existing flue with a reducer An oversized flue contributes to creosote accumulation In this case bigger is NOT better When purchasing a prefabricated chimney to install with your stove Ensure you also purchase from the same manufacturer the wall pass through or ceiling support package T section package fire stops when needed insulation shield roof fla...

Page 17: ...e highest part of the roof opening through which it passes At least 2 feet 0 6 m higher than any part of the roof within 10 feet 3 m measured horizontally from the top of the chimney The recommended minimum chimney height for top of stove installation is 16 feet 4 9 m off the floor or 13 feet 5 3 4 inches 4 1 m from the top of the stove For rear exit connection the recommended minimum chimney heig...

Page 18: ...Hearthstone Quality Home Heating Products Inc Page 18 of 39 Heritage 8024 Figure 9 Typical Chimney Configuration ...

Page 19: ... DOOR MUST REMAIN CLOSED WHEN IN OPERATION EXCEPT FOR START UP AND LOADING Leaving the door open during use could cause any smoke or fire detectors in the home to be set off or a fire could escape the firebox and start the room on fire If this unit is installed in a mobile home care must be taken to ensure adequate air is available If not enough air is available it could starve the room of all the...

Page 20: ... the ash lip The primary air control allows you to regulate the amount of air entering the firebox Generally the more air allowed into the firebox the faster and hotter the rate of burn conversely less air creates a slower burn To fully open the primary air intake move the handle as far as it will go to the left move the handle as far as it will go to the right to close the primary air control Fig...

Page 21: ...alytic combustor The bypass handle should be open when first staring a fire until the catalytic combustor heats up to activation temperature and whenever opening the front door to load the stove When the bypass handle is closed combustion products are directed through the catalytic combustor The bypass handle should be closed once the catalytic combustor heats up to activation temperature and rema...

Page 22: ...wood 4 267 27 3 Beech Blue Ironwood 3 890 26 8 Birch Black 3 890 26 8 Locust Black 3 890 26 8 Hickory Bitternut 3 832 26 7 Locust Honey 3 832 26 7 Apple 4 100 26 5 Mulberry 3 712 25 8 Oak White 4 012 25 7 Medium High Beech European 3 757 24 Maple Sugar 3 757 24 Oak Red 3 757 24 Ash White 3 689 23 6 Birch Yellow 3 689 23 6 Medium Juniper Rocky Mtn 3 150 21 8 Elm Red 3 112 21 6 Coffee tree Kentucky ...

Page 23: ...ts paint solvents cigarette smoke and soot from scented candles pet hair dust adhesives a new carpet and new textiles These odors will dissipate over time You can alleviate these odors by opening a few windows or otherwise creating additional ventilation around your stove If any odor persists contact your dealer or an authorized service technician If you adhere to the operating procedures in this ...

Page 24: ...rn rate and push the handle towards the stove for a lower burn rate The air control does not close completely Note Always remember to open the bypass handle before opening the front door When opening the front door to reload or re arrange logs it is advisable to open the door just a crack pause for a moment then open the door completely This procedure allows the firebox to clear of smoke before th...

Page 25: ...ire situation as follows EXCESSIVE DRAFT Contact your local dealer to have a draft reading taken Any draft in excess of 0 1 WC requires a damper in the stovepipe Some installations may require more than one damper INAPPROPRIATE FUEL Do not burn coal kiln dried lumber wax logs compressed wood highly volatile fuel and combustible material or anything other than natural cordwood OPERATOR ERROR Ensure...

Page 26: ...eratures in excess of 1 000 F If catalyst temperatures are not in excess of 500 F refer to Catalyst Troubleshooting section of this owner s manual You can get an indication of whether the catalysts are working by comparing the amount of smoke leaving the chimney when the smoke is going through the combustor and catalyst light off has been achieved to the amount of smoke leaving the chimney when th...

Page 27: ...e stove It may be necessary to gently rock the catalysts from side to side and top to bottom while pulling outwards to free the catalysts from the opening Save gasket material for reinstallation If gasket material is damaged it will need to be replaced Kit number 90 58313 5 Remove any remaining gasket material from the openings and from the catalysts 6 Inspect the catalysts for any fly ash or clog...

Page 28: ...nst the back wall of the cavity Take care to ensure the gasket is not damaged REMOVING REPLACING THE REAR BAFFLE 1 Allow the stove and ashes to fully cool 2 Follow the procedures from INSPECTING THE CATALYSTS AND REMOVING REPLACING THE FRONT BAFFLE to remove the front baffle 3 Remove the cotter pin securing the rear baffle support to the catalyst housing A See Figure 22 4 Support the rear baffle w...

Page 29: ...he damaged glass out of the door and discard 5 Remove any remaining glass and old gasket material 6 Clean the screw holes and place a small amount of anti seize compound in each one 7 Place the new glass onto the door Ensure sticker indicating the coated side is on the exterior face of the glass 8 Important Center the glass and ensure that the edges of the glass are parallel with the edges of the ...

Page 30: ...m near the stove CLEANING Remove accumulated creosote with a cleaning brush specifically designed for the type of chimney in use We recommend you use a certified chimney sweep to perform this service Contact your dealer for the name of a certified chimney sweep in your area your dealer may be a certified sweep We recommend that before each heating season you have the entire system professionally i...

Page 31: ... too cold Again hot chimneys promote stronger drafts Opening a window briefly in the room while lighting the stove may help Other draft guidelines are as follows An AIRTIGHT HOUSE The air supply infiltration to the interior of the house may be inadequate if your home is super insulated or especially well sealed This phenomenon of air starvation within the building is exacerbated if exhaust fans su...

Page 32: ...ss door is open before opening the door Extra Low Burn Rate Burn the stove at a higher burn rate Chimney Down draft Install a chimney cap Excessive Ash Build up Empty the ash pan more frequently Increase efficiency of burns and avoid using poor quality or green wood UNCONTROLL ED OR SHORT BURN Unsealed or Open Door Close the door tightly or replace the gaskets Air leakage around glass gasket repla...

Page 33: ...ge loads of small diameter wood with the combustor in the operating position without catalyst light off occurring Burn dry seasoned wood Follow instructions in the manual for a proper catalyst light off and ensure catalyst light off as occurred before closing bypass damper It may be possible to burn the soot or creosote off by building a hot fire and allowing the stove to run until the catalyst is...

Page 34: ...ushing 5022 028 Hinge Pin 5022 026 Hinge Plate 5021 041 Secondary Combustion Tube 1 5024 042 Secondary Combustion Tube 2 5024 043 Secondary Combustion Tube 3 5210 2330 Tie Rod 7200 525 Catalyst Temperature Probe REPLACEMENT KITS AND ACCESSORIES 90 57210 BLOWER KIT 90 53220 OUTSIDE AIR KIT 90 68210 REAR HEAT SHIELD KIT 90 58230 GASKET KIT 90 58215 GLASS KIT 90 71240 DOOR HANDLE KIT 90 73240 DOOR LA...

Page 35: ...Hearthstone Quality Home Heating Products Inc Page 35 of 39 Heritage 8024 SAFETY LABEL ...

Page 36: ...no charge to the consumer the FIRECAT STEEL COMBUSTOR that ceases to function with two 2 years from the date of purchase by the original consumer provided that the following conditions are met 1 A copy of the original bill of sale that includes place and date of purchase must be submitted with the warranty claim 2 The original FIRECAT STEEL COMBUSTOR must be returned to APPLIED CERAMICS 3 The FIRE...

Page 37: ...ished labor rates in effect at the time the labor is performed only if the appliance is installed by an authorized dealer or their designated representative Otherwise or thereafter the Original Purchaser is responsible for the cost of labor Shipping cost for parts Within the first ninety 90 days after the Purchase Date Hearthstone will pay for the shipping of appliance parts covered by any of the ...

Page 38: ...ue to installation of the appliance in an atmosphere contaminated by damaging chemicals including but not limited to chlorine fluorine or salts 7 Scratches on glass enameled surfaces or stones due to mechanical abrasion 8 Noise caused by expansion or contraction caused by the heating and cooling of the appliance 9 Odors caused by the heating of the appliance or surrounding materials 10 Consequenti...

Page 39: ...find a Hearthstone dealer nearest to the Original Purchaser s location REMEDY The remedy for any breach of the foregoing warranties will consist of repair or replacement at Hearthstone s option of any covered defect in the appliance When the Original Purchaser contacts a Hearthstone Dealer the Dealer on behalf of Hearthstone as the case may be will instruct the Original Purchaser to either return ...

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