background image

13

Figure 22 - Correct  Pilot  Flame
Pattern

Figure 23 - Incorrect  Pilot  Flame
Pattern

Figure 25  - Incorrect Burner
Flame  Pattern

Figure 24  - Correct  Burner  Flame
Pattern

BURNER  FLAME  PATTERN

Figure  24  shows a  correct   burner
flame  pattern.  Figure 25  shows  an
incorrect  burner   flame  pattern.  If
burner   flame   pattem   is   incorrect,
as shown  in  Figure 25.

 

  turn  heater  off  (see  To  Turn  Off

Gas to Appliance. page 11 for
non-thermostat  models  or  page

         12  for  thermostat  models)

       see  Troubleshooting.  pages  14

         through 16

CLEANING ODS/PILOT AND
BURNER

 

Use    a      vacuum    cleaner,

pressurized  air.  or  a small,  soft

         bristled  brush  to  clean.

CLEANING  BURNER
PILOT  AIR  INLET  HOLE

We  recommend   that  you  clean  the
unit  every  2,500  hours  of  operation or
every  three  months.  We  also
recommend  that  you  keep  the  burner
tube  and  pilot  assembly  clean and
free  of  dust  and  dirt.  To  clean  these
parts  we   recommend  using   com-
pressed  air  no  greater  than   30  PSl.
Your  local  computer  store,  hard-
ware store,  or  home  center  may
carry compressed  air  in  a  can.  You
can use a  vacuum  cleaner  in  the
blow position.  If  using  compressed
air  in a  can,  please  follow  the direc-
tions on  the can. If  you don’t  follow
directions  on  the  can,  you could
damage  the  pilot  assembly.
1.      Shut  off   the  unit,  including  the

pilot.  Allow  the  unit  to  cool  for

         at  least  thirty  minutes.
2.     Inspect  burner, and pilot  for  dust
         and  dirt.
3.       Blow  air  through  the  ports/slots
         and  holes  in  the  burner.
Also,  clean  the  pilot  assembly.  A
yellow  tip  on  the  pilot  flame   indi-
cates  dust  and  dirt  in  the  pilot
assembly.  There  is  a  small  pilot  air
inlet  hole  about  two  inches  from
where  the  pilot  flame  comes  out  of
the  pilot  assembly  (see Figure 26).
With  the  unit  off, lightly blow air
through  the  air inlet hole. You may
blow  through  a drinking  straw  if  com-
pressed air is not available.

Figure 26  - Pilot  Inlet  Air  Hole

CLEANING  HEATER  CABINET

Air  Passageways

     Use     a      vacuum     cleaner    or

        pressurized  air  to  clean.
Exterior

     Use  a  soft  cloth  dampened  with

        a  mild  soap  and  water  mixture.
        Wipe  the  cabinet  to  remove dust.

MANUAL  LIGHTING

PROCEDURE

1.   Remove  lower  front  panel (see
      Figure 7 page 7).
2.  Follow    steps   1   through   5
    under  Lighting  Instructions on
      page  12.
3.   With    control    knob  pressed  in,
    strike  match.  Hold  match  to
      pilot  until  pilot  lights.
4.   Keep   control   knob   pressed   in for
     30 seconds  after  lighting pilot.  After
    30 seconds,  release control  knob.
    Follow   step   8   under   

Lighting

     Instructions 

on page 12.

5.  Replace  lower  front  panel.

INSPECTING  BURNER

Check   pilot   flame  pattern  and
burner  flame  pattern  often.

PILOT  FLAME  PATTERN
Figure  22  shows  a  correct  pilot
flame  pattern.  Figure  23 shows  an
incorrect   pilot    flame  pattern.  The
incorrect  pilot  flame  is  not  touching
thermocouple.  This   will   cause  the
thermocouple  to  cool.   When   the
thermocouple   cools,  the heater  will
shut down. If  pilot   flame  pattern  is
incorrect, as  shown  in  Figure 23.

 

 turn  heater off  (see  To  Turn       Off

Gas  To  Appliance.  page  11  for
n o n - t h e r m o s t a t   m o d e l s   o r

         page 12 for thermostat models)

 

  see  Troubleshooting.  pages  14

         through 16.

 

     

WARNING:   Turn off heater

and  let  cool  before  servicing.

  CAUTION:  You  must keep  control

areas,  burner,  and  circulating  air
passageways  of heater  clean.  Inspect
these  areas  of  heater   before  each
use. Have  heater  inspected  yearly  by
a  qualified  service  person.  Heater may
need  more  frequent  cleaning due to
excessive  lint from carpeting,  bedding
material,  pet hair, etc.

CLEANING   AND
 MAINTENANCE

THERMOSTAT

CONTROL  OPERATION

The  thermostatic  control  used  on
these  Models  differs  from  standard
thermostats. Standard  thermostats
simply  turn on  and  off  the  burner.
The  thermostat  used  on  this  heater
senses  the  room  temperature. At
times the  room  may  exceed  the  set
temperature.  If  so, the  burner  will  shut
off.  The  burner  will  cycle  back  on
when  room   temperature  drops  below
the  set  temperature. The     control
knob  can  be  set  to any  heat
level  between  HI and  LO.

NOTE

: The  thermostat  sensing  bulb

measures  the  temperature  of  air  near
the  heater  cabinet. This  may  not  al-
ways  agree  with  room  temperature
(depending  on  housing  construction,
installation  location, room  size, open
air  temperatures, etc.)Frequent  use of
your  heater  will  let   you determine
your  own  comfort  levels.

OPERATING  YOUR  HEATER

Continued

Summary of Contents for HR18MN-1

Page 1: ...ller service agency or gas supplier Table of Contents ImportantSafetyInformation 2 Product Features 3 ProperVentilation FreshAir 4 Installation 6 OperatingYourHeater 10 Cleaning Maintenance 13 Trouble Shooting 14 Specifications 17 PartsList 19 WarrantyInformation 26 WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal inj...

Page 2: ...res heater s h o u l d b e k e p t o u t o f traffic and away from furniture and draperies Surface of heater becomes very hot when running heater Keep children and adults away from hot surface to avoid burns or clothing ignition Heater will remain hot for a time after shutting down Allow surface to cool before touching Carefully supervise young children when they are in the same room with heater M...

Page 3: ...rce LOCAL CODES Install and use heater with care Follow all local codes In the absence of local codes use the latest edition of National Fuel Gas Code ANSZ223 1 also known as NFPA 54 Available from American National Standards Institute Inc 1430 Broadway New York NY 10018 National Fire Protection Association Inc Batterymarch Park Quincy MA 02269 UNPACKING 1 Remove heater from carton 2 Remove all pr...

Page 4: ...ilation air by one of the methods described in the National Fuel Gas Code ANS Z223 1 Section 5 3 or applicable local codes Unusually Tight Construction The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation However in buildings of unusually tight construction you must provide additional fresh air Unusually tight construction is defined as constructi...

Page 5: ...in the space Vent free heater Btu Hr Gas water heater Btu Hr Gas furnace Btu Hr Vented gas heater Btu Hr Gas Fireplace logs Btu Hr Other gas appliances Btu Hr Total Btu Hr Do not include direct vent gas appliances Direct vent draws combustion air from the outdoors and vents to the outdoors 4 Compare the maximum Btu Hr the space can support with the actual amount of Btu Hr used Btu Hr maximum the s...

Page 6: ...ve ground joint union test gauge connection sediment trap tee joint pipe wrench A CSA AGA design certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purchase the optional CSA AGA design certified equipment shutoff valve from your dealer See Accessories page 17 LOCATING HEATER This heater is designed to be mounted on a wall You can locate heater ...

Page 7: ...e two holes are 16 inches apart from their c e n t e r s A t t a c h m o u n t i n g bracket to wall only in one of two ways 1 Attaching to wall stud 2 Attaching to wall anchor Attaching to Wall Stud This method provides the strongest hold Insert mounting screws through mounting bracket and into wall studs Attaching to Wall Anchor This method allows you to attach mounting bracket to hollow walls w...

Page 8: ...ighten Note Do not replace lower front panel at this time Replace lower front panel after making gas connections and checking for leaks see pages 9 and 10 Figure 12 Installing Bottom Mounting Screws Attaching Mounting Bracket to Wall Note Wall anchors mounting screws and spacers are in hardware package The hardware package is provided with heater Attaching to Wall Stud Method For attaching mountin...

Page 9: ...off valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purchase the CSA AGA design certified equipment shutoff valve from your dealer IMPORTANT Install an equipment shutoff valve in an accessible location The equipment shutoff valve is for turning on or shutting off the gas to the appliance Apply pipe joint sealant lightly to male threads This will prevent excess sealant ...

Page 10: ... shutoff valve to control valve see Figure 15 Apply mixture of liquid soap and water to gas joints Bubbles forming show a leak 5 Correct all leaks at once 6 Light heater see Operating Heater pages 10 and 11 for non thermostat models or p a g e 1 2 f o r t h e r m o s t a t models Check the rest of the internal joints for leaks 7 Turn off heater see To Turn Off Gas to Appliance page 11 for non ther...

Page 11: ...ier for repairs Until repairs are made light pilot with match To light pilot with match see Manual Lighting Procedure 7 Keep control knob pressed in for thirty 30 seconds after lighting pilot After 30 seconds release control knob If control knob does not pop up when released contact a qualified service person or gas supplier for repairs NOTE If pilot goes out repeat steps 3 through 7 Wait one 1 mi...

Page 12: ...step 5 Turn control knob counterclock wise to the PILOT position Press in control knob for five 5 seconds see Figure 19 Note You may be running this heater for the first time after hooking up to gas supply If so the control knob may need to be pressed in for 30 seconds This will allow air to bleed from the gas system If control knob does not pop up when released contact a qualified service person ...

Page 13: ... the cabinet to remove dust MANUAL LIGHTING PROCEDURE 1 Remove lower front panel see Figure 7 page 7 2 Follow steps 1 through 5 under Lighting Instructions on page 12 3 With control knob pressed in strike match Hold match to pilot until pilot lights 4 Keep control knob pressed in for 30 seconds after lighting pilot After 30 seconds release control knob Follow step 8 under Lighting Instructions on ...

Page 14: ...ssed in 2 Control knob is not pressed in long enough 3 Equipment shutoff valve not fully open 4 Thermocouple connection loose at control valve 5 Pilot flame is not touching thermocouple which allows thermocouple to cool causing pilot flame to go out This problem could be caused by one or both of the following A Low gas pressure B Dirty or partially clogged ODS pilot 6 Thermocouple damaged 7 Contro...

Page 15: ...ocked positions 1 Residues from manufacturing processes 1 Metal is expanding while heating or contracting while cooling 1 When heated the vapors from furniture polish wax carpet cleaners etc turn into white powder residue REMEDY 1 Clean burner orifice see Cleaning and Maintenance Page 13 or replace burner orifice 2 Replace burner orifice 3 Contact local natural gas company 1 Contact local natural ...

Page 16: ...SSIBLE CAUSE 1 Heater burning vapors from paint hair spray glues etc See IMPORTANT statement above 2 Gas leak See Warning Statement at top of page 1 Not enough fresh air is available 2 Low line pressure 3 ODS pilot is partially clogged 1 Gas leak See Warning statement at top of page 2 Control valve is defective 1 Foreign matter between control valve and burner 2 Gas leak See Warning Statement at t...

Page 17: ...vided with floor mounting stand Btu available Gas Type Ignition Pressure Regulator setting Inlet Gas Pressure inches of water Maximum Minimum Dimensions Inches HxWxD Heater Carton Weight pounds Heater Shipping HR18MN 6 000 12 000 18 000 Natural Only Piezo 6 W C 10 5 7 23 1 4 19 1 4 8 26 1 2 213 4 9 1 4 23 26 HR18TN 18 000 Natural Only Piezo 6 W C 10 5 7 23 1 4 19 1 4 8 26 1 2 213 4 9 1 4 24 27 HR3...

Page 18: ...18 ILLUSTRATED PARTS BREAKDOWN NON THERMOSTAT MODELS HR18MN ODS Pilot Assembly Burner Assembly ...

Page 19: ...28001 ML070 03E ML071 01 ML072 01 PARTS AVAILABLE NOT SHOWN DESCRIPTION Cabinet Assembly Lower Front Panel Assembly Reflector Unit Burner Assembly ODS Pilot Assembly Thermocouple Ignitor Electrode ODS Mounting Bracket Self Tapping Screw Control Valve Ignitor Line Control Valve Bracket Control Valve Fixed Nut Control Valve Main Inlet Nut Main Inlet Tube Assembly ODS Gas Line Assembly Burner Gas Lin...

Page 20: ...20 ILLUSTRATED PARTS BREAKDOWN NON THERMOSTAT MOD ELS HR30MN ODS Pilot Assembly ...

Page 21: ...RTS AVAILABEL NOT SHOWN DESCRIPTION Cabinet Assembly Lower Front Panel Assembly Reflector Unit Burner Assembly ODS Pilot Assembly Thermocouple lgnitor Electrode ODS Mounting Bracket Self Tapping Screw Control Valve Ignitor Line Control Valve Bracket Control Valve Fixed Nut Control valve main inlet nut Main Inlet Tube Assembly ODS Gas Line Assembly Burner Gas Line Assembly C Burner Gas Line Assembl...

Page 22: ...22 ILLUSTRATED PARTS BREAKDOWN THERMOSTAT MODELS HR18TN ODS Pilot Assembly Burner Assembly ...

Page 23: ...ML072 01 ML065 01 PARTS AVAILABLE NOT SHOWN DESCRIPTION Cabinet Assembly Lower Front Panel Assembly Reflector Unit Burner Assembly Thermostat Valve Assembly Thermostat Valve Base Self Tapping Screw Mounting Bracket Thermostat Outlet Tube Assembly 4 way connector 4 way connector Bracket 4 way connector Fixed Nut Ignitor Line ODS Pilot Thermocouple Ignitor Electrode ODS Mounting Bracket Self Tapping...

Page 24: ...24 ILLUSTRATED PARTS BREAKDOWN THERMOSTAT MODELS HR30TN ODS Pilot Assembly ...

Page 25: ...T SHOWN DESCRIPTION Cabinet Assembly Lower Front Panel Assembly Reflector Unit Burner Assembly Thermostat Valve Assembly Thermostat Valve Base Self Tapping Screw Mounting Bracket Thermostat Outlet Tube Assembly 4 way Connector 4 way Connector Bracket 4 way Connector Fixed Nut Ignitor Line ODS Pilot Thermocouple Ignitor Electrode ODS Mounting Bracket Self Tapping Screw ODS Gas Line Assembly C Burne...

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