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Hearth and Home Technologies Quadra-Fire EXPEDITIONII-AU, Installation Manual

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Hearth and Home Technologies Quadra-Fire EXPEDITIONII-AU Installation Manual Download Page 2

7095-818

 2

Quadrafire  •  Expedition II AU Install Manual_Rev B  •  2020 - ___  •  09/20

1 Important Safety Information

A. Insert Certification

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B. BTU & Efficiency Specifications

. . . . . . . . . . . . . . . . . . 3

C. Glass Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . 3

D. Non-Combustible Materials

 . . . . . . . . . . . . . . . . . . . . .  3

E. Combustible Materials

 . . . . . . . . . . . . . . . . . . . . . . . . .  3

2 Getting Started

A. Design and Installation Considerations  . . . . . . . . . . . . 4

B. Fire Safety  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

D. Tools And Supplies Needed. . . . . . . . . . . . . . . . . . . . . 5

E. Inspection of Appliance and Components

  . . . . . . . . . . 5

F. Install Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Dimensions and Clearances

A. Appliance Dimensions

  . . . . . . . . . . . . . . . . . . . . . . . . . 7

B. Clearances to Combustibles

  . . . . . . . . . . . . . . . . . . . . 9

4 Chimney Systems

A. Locating Your Appliance & Chimney

  . . . . . . . . . . . . . 12

B. Minimum Height of Flue System Exit

. . . . . . . . . . . . . 13

C. Chimney Termination Requirements

  . . . . . . . . . . . . . 13

D. Venting Systems

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

E. Inspections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

F. Larger Chimneys

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

G. Masonry Chimney

  . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

H. Install into a Masonry Fireplace

. . . . . . . . . . . . . . . . . 16

I. Install Into a Factory Built Fireplace  . . . . . . . . . . . . . . 16

J. Securing Chimney Components

. . . . . . . . . . . . . . . . . 16

K. Altering the Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 16

L. Zero-Clearance Fireplace. . . . . . . . . . . . . . . . . . . . . . 17

M. Ovalizing Round Stainless Steel Liners

. . . . . . . . . . . 17

N. Chimney Height / Rise and Run

. . . . . . . . . . . . . . . . . 17

5 Appliance Set-Up

A. Outside Air Kit

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

B. Stove Pipe or Liner to Flue Collar  . . . . . . . . . . . . . . . 19

C. Optional Offset Adapter

  . . . . . . . . . . . . . . . . . . . . . . . 19

D. Power Cord  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

E. Appliance to Stove Pipe or Liner  . . . . . . . . . . . . . . . . 19

F. Flat Surround  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

G. Flat Surround with Trim Kit

  . . . . . . . . . . . . . . . . . . . . 21

H. Standard Surround & Cast Trim Kit

 . . . . . . . . . . . . . .  22

6 Reference Materials

A. Service and Maintenance Log

 . . . . . . . . . . . . . . . . . .  23

B. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Quadra-Fire is a registered trademark of Hearth & Home Technologies.

TABLE OF CONTENTS

Safety Alert Key:

•  DANGER!

 Indicates a hazardous situation which, if not avoided will result in death or serious injury.

•  WARNING!

 Indicates a hazardous situation which, if not avoided could result in death or serious injury.

•  CAUTION!

 Indicates a hazardous situation which, if not avoided, could

 result in minor or moderate injury.

•  NOTICE:

 Indicates practices which may cause damage to the appliance or to property.

!

 =  Contains updated information

Summary of Contents for Quadra-Fire EXPEDITIONII-AU

Page 1: ...to combustibles as specified Failure to comply may cause house fire If the information in these instructions is not followed exactly a fire could result causing property damage personal injury or death WARNING HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass and appliance will cause burns Do not touch glass until it is cooled Use leather gloves when reloading ...

Page 2: ... 16 J Securing Chimney Components 16 K Altering the Fireplace 16 L Zero Clearance Fireplace 17 M Ovalizing Round Stainless Steel Liners 17 N Chimney Height Rise and Run 17 5 Appliance Set Up A Outside Air Kit 18 B Stove Pipe or Liner to Flue Collar 19 C Optional Offset Adapter 19 D Power Cord 19 E Appliance to Stove Pipe or Liner 19 F Flat Surround 20 G Flat Surround with Trim Kit 21 H Standard Su...

Page 3: ...ficiency Specifications C Glass Specifications This appliance is equipped with 5mm ceramic glass Replace glass only with 5mm ceramic glass Please contact your dealer for replacement glass Improper installation adjustment alteration service or maintenance can cause injury or property damage For assistance or additional information consult a qualified installer service agency or your dealer D Non Co...

Page 4: ... to the sleeping areas Follow the smoke detector manufacturer s placement and installation instructions and be sure to maintain regularly 2 A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers 3 A CO detector should be installed in the room with the appliance 4 A practiced evacuation plan consisting of at least two escape routes 5 A plan to dea...

Page 5: ...re Install optional outside air kit with the intake facing prevailing winds during the heating season Ensure adequate outdoor air for all combustion appliances and exhaust equipment Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance Avoid installing the appliance near doors walkways or small isolated spaces Recessed lighting should be a seal...

Page 6: ...inside under the appliance and given to the party responsible for use and operation Hearth Home Technologies recommends the following Photographing the installation and copying this checklist for your file That this checklist remain visible at all times on the appliance until the installation is complete Comments Further description of the issues who is responsible Installer Builder Other Trades e...

Page 7: ...round 3 1 8 in 79mm 3 1 8 in 79mm 17 1 4 in 438mm 17 1 4 in 438mm 23 5 8 in 600mm 23 5 8 in 600mm 31 1 2 in 800mm 31 1 2 in 800mm 43 in 1092mm 43 in 1092mm 31 in 787mm 31 in 787mm 22 1 4 in 564mm 22 1 4 in 564mm 12 3 8 in 313mm 12 3 8 in 313mm Figure 3 5 Front View with Small Flat Surround CT2 4331 with Cast Trim 811 0930 50 3 4 in 1289mm 50 3 4 in 1289mm 22 1 4 in 564mm 22 1 4 in 564mm 34 in 864m...

Page 8: ...Flat Surround and Optional 15 Degree Adapter DV 6DLR E15ADSS 14 1 8 in 359mm 14 1 8 in 359mm 25 3 8 in 645mm 25 3 8 in 645mm 13 3 8 in 340mm 13 3 8 in 340mm 25 3 8 in 645mm 25 3 8 in 645mm Figure 3 11 Side View with Cast Surround and Optional 15 Degree Adapter DV 6DLR E15ADSS Figure 3 9 Side View with Flat Surround and Optional 15 Degree Adapter DV 6DLR E15ADSS 15 1 8 in 385mm 15 1 8 in 385mm 26 5...

Page 9: ... Mantel Shelf 575mm 300mm 575mm 450mm 50mm Gap 120mm 100mm Gap 50mm Gap Non Combustible Material 100mm Gap 1200mm Gap 1200mm Gap Figure 3 14 Triple Skin Flue Non Combustible Mantel Key 525mm Mantel Shelf 575mm 300mm 575mm 450mm 50mm Gap 120mm 100mm Gap 50mm Gap Non Combustible Material 100mm Gap 1200mm Gap 1200mm Gap Figure 3 15 Triple Skin Flue Non Combustible Mantel Key 525mm Mantel Shelf 575mm ...

Page 10: ...r of Ashes 450mm Figure 3 19 Figure 3 18 C D A B Minimum Opening Dimensions Millimeters A Height 594 B Front Width 813 C Back Width 606 D Depth Steel Surround 464 Depth Cast Surround 445 NOTE Clearances may only be reduced by means approved by AS NZS 2918 2018 NOTE If trim measurement is over 76mm in depth use mantle or side clearances to combustibles NOTE Minimum opening dimensions include a 1 4 ...

Page 11: ...anual_Rev B 2020 ___ 09 20 2 15mmlayersofcompressedcement sheetsorsimilarmaterialwithathermal conductivityof0 003m2 kw Figure 3 20 Fire Risk Comply with all minimum clearances to combustibles as specified Failure to comply may cause house fire WARNING ...

Page 12: ...inimizes the affects of wind turbulence and down drafts Consider the appliance location in order to avoid floor and ceiling attic joists and rafters Locate termination cap away from trees adjacent structures uneven roof lines and other obstructions Your local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will easily correct your flue probl...

Page 13: ...ntly open doors Central heat outlets or returns Figure 4 2 increase as necessary until nothing within 3000mm of fluetop increase from 1000mm minimum until clear within 3000mm of flue top any nearby structure 6000mm 3000mm 3000mm or less more than 3000mm 600mm minimum Asphyxiation Risk DO NOT CONNECT THIS Appliance TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE DO NOT CONNECT TO ANY AIR DISTRIBUTION...

Page 14: ...d by a qualified professional prior to installation The chimney must not have cracks loose mortar or other signs of deterioration and blockage Hearth Home recommends a certified professional or a technician under the direction of a certified professional F Larger Chimneys Per Australian Standard all fireplace inserts being installed into an existing masonry fireplaces require a full 152 6 liner NO...

Page 15: ...If this cannot be accomplished it will be necessary to remove the damper Seal damper area of chimney around chimney connector with a high temperature sealant or seal insert against the face of the fireplace Both methods must be removable and replaceable for cleaning and re installation When possible install an airtight clean out door to the rear of the smoke shelf UL 1777 Insulated Stainless Steel...

Page 16: ... opening adjust the inserts leveling bolts to accommodate the difference When additional shimming is required use non combustible masonry or steel shims 5 Measure approximately the alignment of the flue liner with the position of the smoke outlet hole on the insert to check for possible offset If an offset is required use a proper stainless steel unit available with the chimney liner 6 Once the ab...

Page 17: ...surround Circulating air chamber i e in a steel fireplace liner or metal hearth circulatory may not be blocked The air flow within and around the fireplace shall not be altered blocked by the installation of the insert i e no louvers or cooling air inlet or outlet ports may be blocked by the insert or the insert surround See Altering the Fireplace on page 15 for modifications allowed for factory b...

Page 18: ... in the outer can seal the fireplace opening and trim package with insulation to prevent air leakage into the room Option Two Installation Instructions 3 Ensure existing access hole in fireplace is sufficient to feed the 4 inch flex 4 After sliding can into fireplace feed flex into cut opening to obtain outside combustion air 5 Level outer can and install appliance NOTE Do not use plastic wire tie...

Page 19: ...ectly to the flue collar Follow the pipe manufacturer s instructions for using screws or rivets for attachment Most pipe manufacturer s 6 inch 152mm diameter flue liners may be attached directly to the top of the 15 elbow D Power Cord The power cord is shipped assembled to the appliance You may route the power cord either to the left or right side depending on your configuration for power source F...

Page 20: ...protective surface Figure 5 7 Overall Dimensions Part Number Standard Size 43 x 31 SP2 4331 Large Size 51 x 34 SP2 5134 Table 5 1 4 Lift surround on to front of appliance Figure 5 9 3 Remove face by lifting up then out away from appliance and set aside laying it onto a protective surface Figure 5 8 Figure 5 7 Figure 5 8 Figure 5 9 Top over lip on top of Sides through cut outs on sides and then dow...

Page 21: ...5 7 If needed push appliance back into fireplace 8 Reinstall face to front of appliance Figure 5 10 9 Reinstall the door to the face of the appliance Figure 5 11 5 Install two steel springs at the top on each side and between the flat surround and the assembled trim kit as shown in Figure 5 14 4 Slide trim over flat surround as shown in Figure 5 13 1 Follow steps one through three of Flat Surround...

Page 22: ...s in the top metal surround piece to the 2 alignment holes on the appliance top Secure in place Figure 5 19 6 Place the cast footers under the metal sides aligning the top and bottom holes in the cast footers and metal sides 7 The 9 mounting clips are shipped in one long strip Hand break apart or use pliers 8 Each clip has a clearance notch to allow room for the cast on the insert Place the clip s...

Page 23: ...7095 818 23 Quadrafire Expedition II AU Install Manual_Rev B 2020 ___ 09 20 A Service and Maintenance Log Date of Service Performed By Description of Service 6 6 Reference Materials ...

Page 24: ...7095 818 24 Quadrafire Expedition II AU Install Manual_Rev B 2020 ___ 09 20 Date of Service Performed By Description of Service ...

Page 25: ...7095 818 25 Quadrafire Expedition II AU Install Manual_Rev B 2020 ___ 09 20 ...

Page 26: ...NUAL Important operating and maintenance instructions included Read understand and follow these instructions for safe installation and operation Leave this manual with party responsible for use and operation of this appliance We recommend that you record the following pertinent information for your heating appliance Date purchased installed Serial Number Location on appliance Dealership purchased ...

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