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Hearth & Home Technologies  •  DV3732, DV3732L, DV4236 Installation Manual  •  2355-980 Rev. H  •  3/16

2

    Safety Alert Key:

• DANGER! 

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! 

Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION!

 Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE:

 Used to address practices not related to personal injury.

Table of Contents

Installation Standard Work Checklist . . . . . . . . . . . . . . . . . . . . 3

1 Product Speci

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 c and Important Safety Information  

A. Appliance Certi

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 cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

B. Glass Speci

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 cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

C. BTU Speci

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 cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

D.  High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 4
E.  Non-Combustible Materials Speci

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 cation. . . . . . . . . . . . . . 4

F.  Combustible Materials Speci

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 cation  . . . . . . . . . . . . . . . . . 4

G. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
H.  Requirements for the Commonwealth of Massachusetts . . 5

2 Getting Started 

A.  Design and Installation Considerations . . . . . . . . . . . . . . . 6
B.  Good Faith Wall Surface/TV Guidelines  . . . . . . . . . . . . . . 6
C.  Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . . 6
D.  Inspect Appliance and Components . . . . . . . . . . . . . . . . . . 6

3 Framing and Clearances 

 

A.  Appliance/Decorative Front Dimension Diagrams . . . . . . . 7
B.  Clearances to Combustibles  . . . . . . . . . . . . . . . . . . . . . . 10
C.  Constructing the Appliance Chase . . . . . . . . . . . . . . . . . .  11

4 Termination Location and Vent Information   

A.  Vent Termination Minimum Clearances . . . . . . . . . . . . . . 12
B.  Chimney Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
C.  Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
D.  Use of Elbows  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
E.  Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
F.  Use of Flex Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
G. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5 Vent Clearances and Framing 

 

A.  Pipe Clearances to Combustibles  . . . . . . . . . . . . . . . . . . 29
B.  Wall Penetration Framing/Firestops . . . . . . . . . . . . . . . . . 30
C.  Ceiling Firestop/Floor Penetration Framing . . . . . . . . . . . 31
D.  Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 31

6 Appliance Preparation 

A.  Vent Collar Preparation  . . . . . . . . . . . . . . . . . . . . . . . . . . 32
B.  Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 34

7 Venting and Chimneys 

 

A.  Assemble Vent Sections  . . . . . . . . . . . . . . . . . . . . . . . . . 35
B.  Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 36
C.  Secure the Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . . 37
D.  Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 37
E. Vertical Termination Requirements . . . . . . . . . . . . . . . . . . 38
F.  Horizontal Termination Requirements  . . . . . . . . . . . . . . . 39

8 Electrical Information 

A.  General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
B.  Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

9 Gas Information 

A.  Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
B.  Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
C.  Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
D.  High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 44
E.  Air Shutter Setting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

10 Finishing 

A.  Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
B.  Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 47
C.  Decorative Front Dimensions for Finishing  . . . . . . . . . . . 48
D.  Elevated Hearth Systems . . . . . . . . . . . . . . . . . . . . . . . . . 49

11 Appliance Setup 

A.  Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
B.   Remove the Shipping Materials  . . . . . . . . . . . . . . . . . . . 50
C.   Clean the Appliance  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
D.  Install the Log Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . 51
E.  Ember and Lava Rock Placement . . . . . . . . . . . . . . . . . . 53
F.  Install Decorative Front/Hood . . . . . . . . . . . . . . . . . . . . . . 54

12 Reference Materials 

 

A.  Vent Components Diagrams  . . . . . . . . . . . . . . . . . . . . . . 55
B.  Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

 =  Contains updated information.

Summary of Contents for DV3732

Page 1: ...ed on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used Models DV3732 DV3732L DV4236 DANGER HOT GLASS WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of child...

Page 2: ...ermination Location and Vent Information A Vent Termination Minimum Clearances 12 B Chimney Diagram 13 C Approved Pipe 14 D Use of Elbows 15 E Measuring Standards 16 F Use of Flex Vent 16 G Vent Diagrams 17 5 Vent Clearances and Framing A Pipe Clearances to Combustibles 29 B Wall Penetration Framing Firestops 30 C Ceiling Firestop Floor Penetration Framing 31 D Install Attic Insulation Shield 31 6...

Page 3: ...___________ Gas Section 9 Pg 44 45 Proper appliance for fuel type ___________________________ Was a conversion performed ___________________________ Leak check performed and inlet pressure veri ed ___________________________ Veri ed proper air shutter setting for installation type ___________________________ Finishing Section 10 Pg 46 49 Combustible materials not installed in non combustible areas...

Page 4: ...36 Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 ºC shall be considered non combustible materials F Combustible Materials Specification Materials made of or surfaced with wood compressed pa per plant fibers plastics or other material that can ignite and burn whether flame proofed or not or plastered or unplastered shall be considered combustible materials G Elect...

Page 5: ...ly vented gas fu eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detectors and signa...

Page 6: ...ll and bits 1 4 in Plumb line Safety glasses Level Reciprocating saw Flat blade screwdriver Non corrosive leak check solution 1 2 3 4 in length 6 or 8 Self drilling screws Caulking material 300ºF minimum continuous exposure rating One 1 4 in female connection for optional fan Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installa...

Page 7: ...nces refer to Section 5 Figure 3 1 Appliance Dimensions DV3732 N O P T S R GAS LINE ACCESS A B E C D U K L M Q Ø ELECTRICAL ACCESS G H I J Ø F V DV3732 DV3732 Location Inches Millimeters Location Inches Millimeters A 36 914 L 16 5 16 414 B 31 1 8 791 M 1 2 13 C 29 7 16 748 N 25 3 4 654 D 26 660 O 12 7 8 327 E 34 5 16 871 P 15 7 8 403 F 31 787 Q 6 5 8 168 G 6 7 8 175 R 30 762 H 2 3 8 60 S 2 3 16 56...

Page 8: ... 13 16 224 B 36 1 8 918 M 16 5 16 414 C 32 1 16 814 N 1 2 13 D 21 1 2 546 O 30 3 4 781 E 37 5 8 956 P 15 3 8 391 F 3 9 16 90 Q 15 7 8 403 G 6 7 8 175 R 6 5 8 168 H 26 7 8 683 S 2 3 16 56 I 37 7 8 962 T 6 152 J 39 15 16 1014 U 1 25 K 8 203 V 33 9 16 853 L M N O P R Ø Q GAS LINE ACCESS T S F ELECTRICAL ACCESS G H J I K Ø C V A B U E D Figure 3 2 Appliance Dimensions DV4236 ...

Page 9: ...facing and finishing detail Figure 3 3 Decorative Front Dimensions A B C D E F G SRV2355 021 in 29 1 2 25 7 8 30 15 16 2 3 16 1 1 2 27 1 4 28 3 4 mm 749 657 786 56 38 692 730 C D A G B E F DV4236 DECORATIVE FRONT A B C D E F G SRV2298 056 in 35 13 16 31 1 8 34 3 8 29 5 8 32 1 2 2 1 8 1 5 16 mm 909 791 873 752 826 54 34 C B D E F G A ...

Page 10: ...eries NOTICE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 3 4 Appliance Locations K C A L F I B G E D J J G A F C A H M N Models A B C D E Min F Min G H I J K L M N DV3732 DV3732L in 42 37 59 1 2 See Section 10 B for Alcove Installation 1 1 2 44 62 1...

Page 11: ...ther than wood WARNING Risk of Fire Maintain specified air space clearances to appliance and vent pipe Insulation and other materials must be secured to prevent accidental contact The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney Failure to maintain airspace could cause overheating and a fire To further p...

Page 12: ...OWEST DISCHARGE OPENING 4 4 Termination Location and Vent Information Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause overheating and fire WARNING Figure 4 2 Staggered Termination Caps Gas Wood or Fuel Oil Termination Cap B Gas Termination Cap A If usi...

Page 13: ...V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 42 inches vinyl soffit and overhang P 8 ft QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2 3 x Q ACTUAL 4 caps 12 feet 1 2 x Q ACTUAL QMIN termination caps x 3 RMAX 2 termination caps x QACTUAL Covered Alcove Applications Spaces open only on one side and wit...

Page 14: ...c tion 12 A for vent component information and dimensions DO NOT mix pipe fittings or joining methods from differ ent manufacturers The pipe is tested to be run inside an enclosed wall There is no requirement for inspection openings at each joint within the wall WARNING Risk of Fire or Asphyxiation This appli ance requires a separate vent DO NOT vent to a pipe serving a separate solid fuel burning...

Page 15: ...ISE E F F E C T I V E L E N G T H Y X X X DVP Pipe Effective Length Rise Run Inches Millimeters Inches Millimeters DVP4 4 102 2 3 4 70 DVP6 6 152 4 1 4 108 DVP12 12 305 8 1 2 216 DVP24 24 610 17 432 DVP36 36 914 25 1 2 648 DVP48 48 1219 34 864 DVP6A 3 to 6 76 to 152 2 1 8 4 1 4 54 108 DVP12A 3 to 12 76 to 305 2 1 8 8 1 2 54 216 Vent Type X Inches Millimeters DVP 16 1 4 413 SLP 11 1 4 286 Figure 4 ...

Page 16: ...ation cap Horizontal pipe installed level with no rise Horizontal termination cap should have a 1 4 inch downward slant to allow any moisture in cap to be released F Use of Flex Vent The flex vent must be supported with the spacing between support intervals not ex ceeding 4 feet with no more than inch sag between supports A support is required at each change in venting direction and in any locatio...

Page 17: ...g Figure 4 7 1 Top Vent Horizontal Termination One Elbow Note There MUST be a 25 reduction in total H when using flex vent except when using the simple up and out installation see Figure 4 6 Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow When using DVP TB1 termination cap on top vented fire...

Page 18: ...2 ft 762 mm 4 ft 1 2 m 3 1 2 ft 1 1 m 6 ft 1 8 m 4 1 2 ft 1 4 m 14 ft 4 3 m H1 H2 MAX 14 ft 4 3 m V1 H1 H2 MAX 40 ft 12 2 m See Warning Below Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow When using DVP TB1 termination cap on top vented fireplaces a three foot minimum vertical vent section...

Page 19: ...t 762 mm 5 ft 1 5 m 10 ft 3 0 m 3 1 2 ft 1 1 m 7 ft 2 1 m 14 ft 4 3 m 4 1 2 ft 1 4 m 14 ft 4 3 m 14 ft 4 3 m H1 H2 MAX 14 ft 4 3 m V1 V2 H1 H2 MAX 40 ft 12 2 m See Warning Below Note There MUST be a 25 reduction in total H when using flex vent except when using the simple up and out installation see Figure 4 6 Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot mini...

Page 20: ...the appliance manual bag Note Be sure to rein stall the exhaust baffle after exhaust restrictor installation Exhaust restrictor Exhaust restrictor Exhaust restrictor Instructions 1 Install the exhaust restrictor over the center of the ex haust outlet in the firebox See Figure 4 11 2 Center the exhaust restrictor in the open end of the exhaust outlet and secure through the slots on the ex haust res...

Page 21: ... Maximum 90 Elbow Only 1 2 ft 152 mm 1 2 ft 152 mm 1 ft 305 mm 1 1 2 ft 457 mm 2 ft 610 mm 2 1 2 ft 762 mm 4 ft 1 2 m 3 1 2 ft 1 1 m 6 ft 1 8 m 4 1 2 ft 1 4 m 14 ft 4 3 m H1 H2 MAX 14 ft 4 3 m V1 V2 H1 H2 MAX 40 ft 12 2 m Note There MUST be a 25 reduction in total H when using flex vent except when using the simple up and out installation see Figure 4 6 Note There MUST be a 25 reduction in total H...

Page 22: ...ued Four 90º Elbows V1 MIN H1 MAX V2 MIN H2 MAX V3 MIN 1 1 2 ft 457 mm 4 ft 1 2 m 4 ft 1 2 m 4 ft 1 2 m 3 1 2 ft 1 1 m V1 V2 V3 H1 H2 Maximum 40 ft 12 2 m Note There MUST be a 25 reduction in total H when using flex vent except when using the simple up and out installation see Figure 4 6 Note Use SLP Series components only V1 H1 V2 V3 H2 ...

Page 23: ...V4236 Installation Manual 2355 980 Rev H 3 16 Rear Vent Horizontal Termination Figure 4 15 Figure 4 16 No Elbow One 45º Elbow H1 H1 24 in Max 610 mm H1 9 in 229 mm Maximum Note Use DVP Series components only Note Use DVP Series components only H1 ...

Page 24: ... 7 ft 2 1 m 5 ft 1 5 m 7 ft 2 1 m 14 ft 4 3 m H1 MAX 7 ft 2 1 m H1 H2 MAX 14 ft 4 3 m V1 H1 H2 MAX 40 ft 12 2 m H1 MAX V1 MIN H2 H3 MAX H1 H2 H3 MAX 1 1 2 ft 457 mm Back to back elbows 1 ft 305 mm 2 1 2 ft 762 mm 3 1 2 ft 1 1 m 1 ft 305 mm 2 ft 610 mm 5 1 2 ft 1 7 m 5 1 2 ft 1 7 m 2 ft 610 mm 4 ft 1 2 m 9 1 2 ft 2 9 m 7 1 2 ft 2 3 m 3 ft 914 mm 6 ft 1 8 m 13 1 2 ft 4 1 m H1 MAX 7 1 2 ft 2 3 m H1 H...

Page 25: ...1 2 ft 1 1 m 2 ft 610 mm 5 1 2 ft 1 7 m 3 ft 914 mm 7 1 2 ft 2 3 m H MAX 7 1 2 ft 2 3 m V1 H1 MAX 40 ft 12 2 m H1 H2 MAX V1 MIN Back to back elbows 1 2 ft 152 mm 2 1 2 ft 762 mm 1 ft 305 mm 4 1 2 ft 1 4 m 2 ft 610 mm 6 1 2 ft 2 0 m 3 ft 914 mm H MAX 6 1 2 ft 2 m V H H1 MAX 40 ft 12 2 m Note Use DVP Series components only Note Use DVP Series components only H1 V1 INSTALLED HORIZONTALLY H1 H2 V2 ...

Page 26: ...X H2 MAX H1 H2 MAX Back to back elbows 1 1 2 ft 457 mm 1 ft 305 mm 2 1 2 ft 762 mm 1 ft 305 mm 3 1 2 ft 1 1 m 3 ft 914 mm 6 1 2 ft 2 0 m 2 ft 610 mm 5 1 2 ft 1 7 m 5 ft 1 5 m 10 1 2 ft 3 2 m 3 ft 914 mm 7 1 2 ft 2 3 m 7 ft 2 1 m 14 1 2 ft 4 4 m H1 MAX 7 1 2 ft 2 3 m H1 H2 MAX 14 1 2 ft 4 4 m V1 V2 H1 H2 MAX 40 ft 12 2 m Note Use DVP Series components only V2 V1 H2 H1 ...

Page 27: ...ARNING Risk of Fire Coaxial to colinear venting con figuration may only be used in existing non combustible chimney Installation in any other venting application could cause fire Prior to installing the gas appliance Have the chimney and adjacent structure inspected and cleaned by qualified professionals Hearth Home Technologies recommends that NFI or CSIA certified professionals or technicians un...

Page 28: ...wn the existing chimney Attach one section of flexible vent pipe to the exhaust TOP VENT REAR VENT WARNING Risk of Fire Explosion or Asphyxiation Do NOT connect this gas appliance to a chimney flue serving a separate solid fuel or gas burning appliance Could impair safe operation of this appliance or other appliances connected to the flue Vent this appliance directly outside Use separate vent syst...

Page 29: ...ides 1 in 25 mm Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm DVP heat shield designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick I ZDOO WKLFNQHVV LV OHVV WKDQ LQ WKH H LVWLQJ KHDW VKLHOGV PXVW EH ILHOG WULPPHG I wall thickness is greater than 7 1 4 in a DVP HSM B will be required SLP heat shield designed to be used on a wall 4 3 8 in to 7 5 8 in 111 mm to 194 mm ...

Page 30: ...de only on interior walls If your local inspector requires a wall shield firestop on both sides then both wall shield firestops must have a heat shield refer to Section 12 A attached to them See Section 7 F for information for regarding the instal lation of a horizontal termination cap Non Combustible Wall Penetration If the hole being penetrated is surrounded by non com bustible materials such as...

Page 31: ...nsu lation around the vent Insulation must be kept back from the pipe to prevent overheating Figure 5 3 Installing Ceiling Firestop Figure 5 4 Installing the Attic Shield INSTALL ATTIC INSULATION SHIELDS BEFORE OR AFTER INSTALLATION OF VENT SYSTEM CEILING FIRESTOP INSTALLED BELOW CEILING CEILING FIRESTOP INSTALLED ABOVE CEILING ATTIC ABOVE A PIPE DVP SLP A 10 in 254 mm 9 in 229 mm A D Install Atti...

Page 32: ...l position as shown above The heat shield must remain in the vertical position Figure 6 4 Remove the seal cap Figure 6 5 Remove the insulation basket and white insula tion from the center vent pipe Figure 6 1 For top vent remove the two screws holding the top heat shield in place Note Actual unit may look different than the fireplace shown in this section 2 SCREWS 2 SCREWS Figure 6 3 Replace the t...

Page 33: ...rts of the retaining band out and use to remove the seal cap Figure 6 11 Discard the seal cap remove and discard the insulation basket Figure 6 12 Attach the first vent section it will snap into place Slide the insulation gasket onto the vent section up against the appliance and over the tabs Use two self tapping screws to secure gasket to outer wrap Figure 6 7 To attach the first section of vent ...

Page 34: ...ows how to properly position level and secure the appliance See Figure 6 13 Nailing tabs are provided to secure the appliance to the framing members Bend out nailing tabs on each side Place the appliance into position Keep nailing tabs flush with the framing Level the appliance from side to side and front to back Shim the appliance as necessary It is acceptable to use wood shims underneath the app...

Page 35: ...t the elbow from rotating Use screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe WARNING Risk of Fire or Explosion DO NOT break silicone seals on slip sections Use care when remov ing termination cap from slip pipe If slip section seals are broken during removal of the termination cap vent could leak Figure 7 4 Seams Note Make sure that the seams are not alig...

Page 36: ...t is recom mended that the tape seam is positioned on the bottom side of the vent pipe Only outer pipes need to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated Figure 7 5 Adding Venting Components WARNING Risk of Fire or Explosion DO NOT break silicone seals on slip sections Use care when remov ing termination cap from sl...

Page 37: ...be supported every 8 ft 2 44 m after the maximum allowed 25 ft 7 62 m of unsupported rise Vertical runs originating off the rear of the appliance or after any elbow must be supported every 8 ft 2 44 m Horizontal runs must be supported every 5 feet 1 52 m Vent supports or plumbers strap spaced 120º apart may be used to support vent sections See Figures 7 8 and 7 9 Wall shield firestops may be used ...

Page 38: ...EST DISCHARGE OPENING Figure 7 14 insert Bolt into Brackets Figure 7 14 insert Bolt into Brackets NOTICE Failure to properly caulk the roof flashing and pipe seams could permit entry of water Caulk the gap between the roof flashing and the outside diameter of the pipe Caulk the perimeter of the flashing where it contacts the roof surface See Figure 7 13 Caulk the overlap seam of any exposed pipe s...

Page 39: ... mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other section is factory attached to the cap See Figure 7 16 If the wall thickness does not allow the required 1 1 2 in 38 mm heat shield overlap when installed an extended heat shield must be used If the wall thickness is less than 4 in 102 mm DVP or 4 3 8 in 111 mm SLP the heat shi...

Page 40: ...priate for siding material at outside edges of cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and refer to Section 4 of this manual CAUTION Risk of Burns Local codes may require in stallation of a cap shield to prevent anything or anyone from touching the hot cap NOTICE For certain exposur...

Page 41: ...m the INSIDE of the appliance Remove the screw attaching the junction box receptacle to the outer shell rotate the junction box inward to dis engage it from the outer shell see Figure 8 1 Pull the electrical wires from outside the appliance through the opening into the valve compartment and secure wires with a Romex connector See Figure 8 1 Make all necessary wire connections to the junction box r...

Page 42: ...ERY PACK ORANGE TO BROWN TO BROWN GREEN VALVE GROUND TO FIREPLACE CHASSIS WHITE ORANGE IGNITION MODULE 3 VAC INTERMITTENT PILOT IGNITOR HOT NEUTRAL I S Figure 8 3 Intellifire Ignition Wiring Diagram with Remote TRANSFORMER 3 VAC PLUG IN PLUG IN BLACK RED BATTERY PACK REMOTE WIRES TO BROWN ORANGE GREEN VALVE GROUND TO FIREPLACE CHASSIS HOT NEUTRAL WHITE ORANGE IGNITION MODULE 3 VAC INTERMITTENT PIL...

Page 43: ...the switch box connect the black hot wire and red switch leg wire to the wall switch as shown At the appliance connect the black hot white neutral and green ground wires to the junction box as shown Add a 1 4 in insulated female connector to the red switch leg wire route it through the knockout in the face of the junction box and connect to the top fan switch connector 1 4 in male as shown Red Swi...

Page 44: ...ring shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire or Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are operating Install regulator upstream of valve if line pressure is greater than 1 2 psig 9 9 Ga...

Page 45: ...should be adjusted by a qualified in staller at the time of installation The air shutter is set at the factory for minimum vertical vent run Adjust air shut ter for longer vertical runs NOTICE If sooting occurs provide more air by opening the air shutter Air Shutter Settings Models NG LP DV3732 3 16 in 1 2 in DV4236 1 4 in Full Open ...

Page 46: ...and appliance top using a 300 ºF minimum sealant Refer to Figure 10 2 WARNING Risk of Fire DO NOT apply combustible materials beyond the minimum clearances Comply with all minimum clearances to combustibles as specified in this manual Overlapping materials could ignite and will interfere with proper operation of doors and louvers Figure 10 1 Non combustible Facing Diagram DV3732 0 IN 0 IN 0 IN SHE...

Page 47: ...ENTS FROM TOP EDGE OF THE OPENING See Dimension V on Appliance Dimension Diagram Figure 3 1 DV3732 Figure 3 2 DV4236 3 FT MAXIMUM TOP VIEW 2 7 8 IN MINIMUM 1 2 IN MINIMUM FIREPLACE OPENING See Dimension B on Appliance Dimension Diagram Figure 3 1 DV3732 Figure 3 2 DV4236 Note Clearance from opening to perpendicular wall 5 3 8 IN MINIMUM 3 IN MINIMUM Note Clearance from opening to perpendicular wal...

Page 48: ...bustible Zone 1 2 in SHEETROCK OR COMBUSTIBLE MATERIAL 3 1 2 in 1 2 in NON COMBUSTIBLE ZONE C Decorative Front Dimensions for Finish ing Stop finishing material flush with fireplace surround opening FINISHING MATERIAL 4 IN MAXIMUM THICKNESS DOOR FINISHING MATERIAL 4 IN MAXIMUM THICKNESS Figure 10 7 Inside Fit ...

Page 49: ...KENWOOD MANTEL AFKDMPB 0 See Note 3 27 3 8 in KENWOOD MANTEL W BASE AFKDMPB W HTKDMPB 9 1 4 in 29 3 8 in D Elevated Hearth Systems Use the table below to identify the hearth system that will be used The table will also help identify effects on the various dimensions Some hearth systems will elevate the appliance off the floor at a given dimension For example if appliance will be used with a Kenwoo...

Page 50: ...nce is fired WARNING Risk of Fire Close the ball valve before in stalling the splatter guard to prevent accidental lighting Remove the splatter guard before lighting the appliance A Fixed Glass Assembly Removing Fixed Glass Assembly WARNING Risk of Asphyxiation Handle fixed glass assembly with care Inspect the gasket to ensure it is undamaged and inspect the glass for cracks chips or scratches DO ...

Page 51: ...g 1 SRV2355 701 LOGS 3732 and SRV2399 701 LOGS DV4236 Locate the bottom right hole on Log 1 with the shoulder screw on the burner top Locate the bottom left hole on Log 1 with the tab on the pilot hood See Figure 3 Log 2 SRV2355 702 LOGS 3732 and LOGS DV4236 Locate the bottom hole on Log 2 with the shoulder screw on the left front side of the base pan See Figure 4 Log 3 SRV2355 703 LOGS 3732 and L...

Page 52: ...e return bend Then place the top end of the log on the flat spot on the left side of Log 1 Log 5 SRV2033 710 Place Y section of Log 5 on the flat spot of Log 2 and the right end of Log 5 on the flat spot of Log 1 See Figure 7 Figure 6 Figure 7 1 1 2 2 3 3 1 1 2 2 3 3 4 4 4 4 5 5 Figure 8 LOGS DV4236 Installed LOGS 3732 SHOWN LOGS 3732 SHOWN LOGS DV4236 SHOWN LOGS DV4236 SHOWN 1 1 2 2 3 3 4 4 5 5 6...

Page 53: ... Place the dime size ember pieces near the port holes in the burner top see Figure 11 2 Failure to follow this pro cedure will likely cause lighting and sooting problems Save the remaining ember materials for use during appli ance servicing The embers provided should be enough for 3 to 5 applications Figure 11 2 Placement of Embers NO EMBERS IN SHADED AREA WARNING RISK OF EXPLOSION Place lava rock...

Page 54: ...panel DO NOT operate the fireplace with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one 1 Remove decorative front by lifting up and away from appliance 2 Install four shoulder bolts as shown in figure 11 5 3 Hang decorative front onto shoulder bolts 4 Install hood on appliance by inserting into the two hood...

Page 55: ...m 1 in 25 mm 12 in 305 mm 14 in 356 mm 1 in 25 mm 8 in 203 mm 6 in 152 mm 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm UP DVP HVS Vent Support DVP WS Wall Shield Firestop DVP FS Ceiling Firestop DVP45 45º Elbow DVP Pipe see chart Effective Height Length 4 7 8 in 124 mm 13 mm Finished Height 19 3 4 in 502 mm UNIV AS2 Attic Insulation Shield Tab 1 in 25 4 mm 20 3 4 in 527 mm Pipe Effective L...

Page 56: ...m of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield A Vent Components Diagrams continued Figure 12 2 DVP Vent Components Term Cap Minimum Effective Length Maximu...

Page 57: ...n 337 mm RF12M Roof Flashing Multi pak Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADDM Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in 302 mm DVP TRAPFL Flashing 26 in 660 mm DVP HSM B Extended Heat Shield A Vent Components Diagrams continued Figure 12 3 DVP Vent C...

Page 58: ...hwind 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT FireBrickTermination Cap DVP TB1 Basement Vent Cap 12 in 305 mm 1 1 2 in 38 mm 7 3 8 in 187 mm 14 in 356 mm 17 3 4 in 451 mm 6 in 152 mm A Vent Componen...

Page 59: ...VP HRC ZC SS HORIZONTAL TERMINATION CAP Fire Risk When using SLP HRC SS termination cap on top vented fireplaces a one foot minimum vertical vent section is required before installing first elbow WARNING When using DVP TB1 termination cap on top vented fireplaces a three foot minimum vertical vent section is required before installing first elbow Figure 12 5 DVP Vent Components DVP TB1 HORIZONTAL ...

Page 60: ...4 610 SLP FLEX 3 36 914 SLP FLEX 5 60 1524 SLP FLEX 10 120 3048 8 3 4 in 222 mm 6 1 2 in 165 mm 6 5 8 in 168 mm 6 in 152 mm 6 1 2 in 165 mm 6 5 8 in 168 mm 9 7 8 in 251 mm 6 1 2 in 165 mm 9 1 4 in 235 mm SLP45 45 Elbow SLP90 90 Elbow Effective Height Length SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop 10 7 8 in 276 mm 8 7 8 in 225 mm 1 1 2 in 38 mm 8...

Page 61: ...mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap Minimum Effective Length Maximum Effective Length Trap1 3 1 8 in 4 3 4 in 79 mm 121mm Trap2 5 1 4 in 9 1 4 in 133 mm 235 mm 8 in 203 mm 12 in 305 mm Max Effective Length 14 7 16 in 367 mm 14...

Page 62: ...LEX TRAP Horizontal Termination Kit 14 in 356 mm 14 1 16 in 357 mm 7 1 2 in 192 mm 10 3 4 in 273 mm SLP CCS BK Cathedral Ceiling Support Box Black SLP DCF BK Ceiling Firestop Black SLK SNKD Snorkel Termination Cap SLP TVHW Vertical Termination Cap DVP FBHT Horizontal Termination Cap 13 1 2 in 343 mm 28 1 2 in 724 mm 10 11 16 in 271mm 17 7 8 IN 454 mm 7 3 8 IN 187 mm 14 IN 356 mm 12 IN 305 mm SLP T...

Page 63: ...DV3732 DV3732L DV4236 Installation Manual 2355 980 Rev H 3 16 LINK DV30B Flex Liner Kit DV 46DVA GCL Coaxial Colinear Appliance Connector DVP 2SL Adapter COAXIAL to COLINEAR VENTING Figure 12 10 Coaxial to Colinear Vent Components ...

Page 64: ...eplace For safety Install a switch lock or a wall remote control with child protection lockout feature Keep remote controls out of reach of children See your dealer if you have questions Printed in U S A Copyright 2016 Hearth Home Technologies 7571 215th Street West Lakeville MN 55044 www hearthnhome com Please contact your Hearth Home Technologies dealer with any questions or concerns For the loc...

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