HE-VA Tip-Roller XL Operating Instructions Manual Download Page 4

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EC DECLARATION OF CONFORMITY

in accordance with the EU Machinery Directive 2006/42/EC

applicable as from December 29

2009:

HE-VA ApS

N. A. Christensensvej 34,

DK-7900 Nykøbing Mors

hereby confirms that the following machine has been manufactured in accordance with the Council

Directive 2006/42/EC.

The declaration comprises the following machines:

Tip–Roller XL 12,3m – 15,3m

Nykøbing the 29th of December 2018

Villy Christiansen

The undersigned is furthermore authorised to compile technical documentation for the above
machine.

Summary of Contents for Tip-Roller XL

Page 1: ......

Page 2: ...1 Back to the table of contents ...

Page 3: ...on 6 He Va SAT System 7 Spring Board 8 Transport 8 Rolling 8 6 Safety Instructions regarding Hydraulic System 10 7 Warranty 10 8 Safety and other markings on the machine 11 Safety and other markings on the machine 11 9 Maintenance 12 Lubrication 12 10 Spareparts list 15 Spring Board mounting w easy change 26 Ø16 mm tine for strigle 27 LED light bar 28 Light kit El diagram 29 Notes 30 Rings at supp...

Page 4: ...nsensvej 34 DK 7900 Nykøbing Mors hereby confirms that the following machine has been manufactured in accordance with the Council Directive 2006 42 EC The declaration comprises the following machines Tip Roller XL 12 3m 15 3m Nykøbing the 29th of December 2018 Villy Christiansen The undersigned is furthermore authorised to compile technical documentation for the above machine ...

Page 5: ...ler for any damages Check the hydraulic hoses for cuts and squeezing damages Check also the other hydraulic components are not damaged during transport Check that the frame construction has not been damaged You should also check that the roller blocks have not been exposed to impacts which may have damaged the cast roller rings or the double sealed ball bearings Finally check that the transport wh...

Page 6: ...ly standard 710 40Rx22 5 710 40Rx22 5 Tyre pressure 3 8 bar 55 psi Oil pressure min 150 bar Hydraulic outlets 4 double acting tipping folding support leg SAT system Plus 1 DA per each additional equipment Spring Board tine Quick couplings standard Sterling type E 402 Hydraulic oil system is filled with Hydro Texaco HD32 4 Operating Instructions Attachment On delivery the roller is in transport pos...

Page 7: ...und and wing sections are in transport positions Drive carefully when driving off an on road field Be aware of ditches along the road and holes in dirt tracks due to center of gravety is reasonable high Watch out in traffic to be sure there is space enough for the turning radius when turning Transport to work position Changing from transport to work position and opposite the roller must at all tim...

Page 8: ...on system gently pressurise the same lever as when folding wings tovards transport position figure 4 up to 50 60 bar figure 5 This will release weight from the inside wing section roller and distribute some weight to the outer wing and middle section rollers The individual weight of the rollers will hereby be fairly even Despite this the driver must pay attention to the fact soil packing can be va...

Page 9: ...e in parallel with the chassis they are lowered down into the transport cradles by releasing the pressure of the tipping cylinder Now relieve the hydraulics totally and the roller is ready for transport Rolling Speed max 10 km h When turning drive in wide curves as far as possible The turning should be performed no sharper than all roller rings are still rotating forward Only lower the wheels when...

Page 10: ...ations For this reason it is of highest importance that any person who is operating the machine strictly follows the safety regulations and other instructions which belongs the machine The machine must only be operated maintained and fixed by persons who is confidential with and skilled for this work and is aware of moments of danger which can occur Controle tightening of hub bolts 386 Nm accordin...

Page 11: ...ce any defective hoses immediately 6 Hydraulic hoses lasts for no more than 5 years New hydraulic hoses must be identical to the manufacturers specifications 7 Warranty 2 years of warranty The warranty is valid in 2 years for material and construction failures as long as He Va s operating instructions has been followed at all times and there only has been used original He Va spare and wearing part...

Page 12: ...or the tractor must be respected NB The driving controlling and braking properties are affected by the attached implement 8 Safety and other markings on the machine Several markings are located at your machine which contains safety regulations and other instructions to inform about correct operating Please read these instructions carefully and make the driver aware about the markings and safety re...

Page 13: ... 728 874 M24x3 0 665 935 1120 Hub bolts M18x1 5 fine thread 433 Nm Hub bolts M22x1 5 fine thread 803 Nm 9 Maintenance After 10 hours of operation tightening of wheels bearings and stop rings must be done Hoses fittings and cylinders must be checked for any leaks and retightened When the season is done the roller must be cleaned lubricated and a thin layer of oil sprayed on all painted parts Glossy...

Page 14: ... to the table of contents wheel frame bushings hinged to chassis wing frame bushings hinged to chassis Once a year the support leg IMPORTANT Greasenipples Bearings must only be lubricated with 1 2 strokes otherwise the sealing rings can be released ...

Page 15: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 14 Back to the table of contents ...

Page 16: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 15 Back to the table of contents 10 Spareparts list Outer wing right left Outer roller section ...

Page 17: ... 1 1 4 0235760 Bolt M16x25mm 8 8 fzb 1 1 5 630532700 Lock bushing for pin head 2 2 6 1215096 Lock plate for Ø40 mm bushing 2 2 7 1215107 Cover for lock plate Ø40 mm bushing 2 2 8 0227545 Insex M6x25 BH 10 9 FZB DIN7380 6 6 9 69435138G Pin Ø35 L 140 2 2 10 690101101 Bolt M12x25 8 8 w glue 2 2 11 630532600 Lock bushing for pin head 2 2 12 7345020 Cylinder Ø100 40 x 50 Ø35 Ø35 2 2 13 630850070 Outer ...

Page 18: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 17 Back to the table of contents Side section left ...

Page 19: ... 6 630850107 POM black Ø80 mm 4 4 7 630850098 Centerless grinded Ø30 CK45 L 45 4 4 8 630850105 Steel plate circular 4 4 9 69450430G Pin Ø50 L 430 2 2 10 69450455G Pin Ø50 L0455 2 2 11 69440155N Pin Ø40 L 155 4 4 12 69440830N Pin Ø40 L 830 2 2 13 69440415N Pin Ø40 L 415 Ny model 2 2 14 69440240N Pin Ø40 L 240 2 2 15 69435170G Pin Ø35 L 170 2 2 16 690112005 Nut M16 8 8 17 630532700 Lock bushing for ...

Page 20: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 19 Back to the table of contents Side roller section right left and middle section ...

Page 21: ...ushing as bearing Ø50 55 L 50 mm 2 1 6 630850227 Centerless pin Ø80 CK45 L 60 mm 2 7 630850237 Roller Ø110 L 50 mm 2 1 8 0235955 Bolt M16x160 8 8 fzb 4 4 9 0272290 Faceted washer Ø16 DIN 125B 12 8 10 0264090 Safety nut M16 6 4 11 0235900 Bolt M16x100 8 8 fzb 2 12 0236130 Bolt M20x60 8 8 fzb 8 8 13 0272310 Faceted washer Ø20 DIN125B 16 16 14 0264110 Safety Nut M20 16 8 15 69440287G Pin Ø40 L 287 8 ...

Page 22: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 21 Back to the table of contents Chassis and drawbar ...

Page 23: ... 3 3 13 0235800 Bolt M16x45 mm 8 8 3 3 14 0228095 Undersænk M12x20 mm 8 8 fzb DIN 7991 12 12 15 0235060 Bolt M10x35 mm fzb 8 8 2 2 16 0272260 Faceted washer Ø10 4 4 17 0264060 Safety nut M10 2 2 18 690103061 Bolt M8x90 mm 8 8 2 2 19 0272050 Faceted washer Ø8 4x1 6 4 4 20 0264050 Safety nut M8 2 2 21 0264070 Safety nut M12 fzb DIN 985 2 2 22 0272270 Faceted washer 12mm fzb DIN 125B 4 4 23 0235350 B...

Page 24: ...128390 Steel plate 70x6x130 Quality SB27W12CB 1 6 1127990 Steel plate 70x6x70 Quality SB27W12CB 1 7 1127900 Bushing Ø60x25 mm Quality 50 1 8 0264155 Safety nut M30 1 9 1145335 U bracket 1 10 630757076 Axel horizontal 1 11 0475450 I pressure bushing EG Ø80 70x50mm 2 12 630757078 Draw bar welded 1 13 7420000 Bushing Ø100x12mm st 50 To be used is no 7420000 742742007420000 1 13 7420001 Bushing Ø100x1...

Page 25: ... for Ø40 mm bushing 4 4 3 1215106 Cover plate for Ø40 mm bushing 4 4 4 0227545 Insex M6x25 BH 10 9 FZB DIN7380 12 12 5 0235800 Bolt M16x45 mm 8 8 12 12 6 630532700 Lock bushing for pin head 12 12 7 69440200N Pin Ø40 CK 45 L 200 mm 2 2 8 69440155N Pin Ø40 CK 45 L 155 mm 4 4 9 69450295G Pin Ø50 CK 45 L 295 mm 2 2 10 69435185G Pin Ø35 CK 45 L 185 mm 2 2 11 69450230G Pin Ø50 CK 45 L 230 mm 2 2 ...

Page 26: ... point for Spring Board tine 1 4 633052200 Mounting piece for Spring Board tine 1 5 633055710 Lock bar long for traverse locking system 1 6 633055700 Lock bar short for traverse locking system 1 7 633055500 Traverse bracket for locking system 1 8 690101220 Carriage bolt M12x45 8 8 2 9 690117014 Faceted washer Ø12 4 10 690113006 Safety nut 3 11 69512040K Pin Ø12 5 L 40 St 52 Yellow Zink Plated 2 12...

Page 27: ...king system Pos Part no Description Pc 1 0422145 Spring Board tine 1 2 1170388 Flat wearing point Easy Change 1 3 1170410 3 point Slicing point Crust breaker Easy Change 1 4 1170389 Easy Change bracket for traverse locking system 1 5 1170391 Locking pin 1 6 0378200 Locking ring Ø4 5 mm 1 7 0227842 Bolt M12 x 35 8 8 2 8 0272270 Faceted washer 2 9 0264070 Safety nut M12 2 ...

Page 28: ...ntents Ø16 mm tine for strigle Pos Part no Description Pc 1 633055609 Tine for strigle Ø16 H 655mm 1 2 0235480 Bolt M12x120 8 8 1 3 633055612 Mounting bracket 1 4 0272820 Flat washer 1 5 0264070 Safety nut M12 fzb DIN985 1 6 0272270 Faceted washer 12mm fzb DIN125B 1 ...

Page 29: ...0 Reflex yellow 2 8 0656250 Reflex white 2 9 692160017 Reflex red 2 10 0234330 Bolt M6x20 4 11 7357516 Bracket 2 12 0272250 Facetskive Ø8 16 13 0264050 Locking nut M8 8 14 0234750 Bolt M8x20 4 15 690160080 Cable 5 x 1mm Inform about lenght by ordering sparepart 16 7357545 Rutaseal nipple M20 8 12mm Grey RAL7001 2 17 690160070 Plug 7 poles DIN 72 577 ISO 1724 1 18 7357546 Rubberbushing Nr 38A Ø10 3...

Page 30: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 29 Back to the table of contents Light kit El diagram ...

Page 31: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 30 Back to the table of contents Notes ...

Page 32: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 31 Back to the table of contents Axel tiltable ...

Page 33: ...48 mm 2 5 0238870 Bolt M20x110 10 9 fzb 2 6 690112009 Nut M20 4 7 7297509 Mounting kit w long bars 2 8 7297508 Membranecylinder 12 no U piece 2 9 7297528 Brake arm adjustable 2 10 0272270 Faceted washer 12 mm fzb DIN 125B 4 11 0394861 Hub nut M12x1 5 4 12 7345042 Cylinder 110 40x285 2 13 630850185 Bushing 50x7 L 45 mm 6 14 661042217 Insex 6 kt M14x50 12 9 2 15 690117013 Faceted washer ø16 4 16 690...

Page 34: ...7375012 Pos 10 560 mm Plain ring 9 spokes Pos 11 560 mm Breaker ring 9 spokes Pos Part no Description 12 3m 15 3m 1 0478972 Bearing HCF 312 Ø60 10 10 2 0236130 Bolt M20x60 8 8 fzb 40 40 3 0272310 Faceted washer Ø20 DIN125B 80 80 4 0264110 Safety nut M20 40 40 5 671040400 Stop ring w 2 stk M12 bolts for Ø60 axle 10 10 6 678612710 Axle Ø59 95 h9 E335C outer sec side sec at 12 3m 4 2 6 678614210 Axle...

Page 35: ...e GGG50 7375021 Pos 12 Hub 82 mm v leje GG25 630764050 Pos 12 Hub 82 mm v leje GGG50 7375022 Pos 13 GG25 690150067 Pos 13 GGG50 690150116 Pos 12 620 mm Plain ring 10 spokes Pos 13 620 mm Breaker ring 10 spokes 2D Currogated rings Description Quality Part no Pos 15 Ø550 GG25 7375007 Pos 15 Ø600 GG25 690150111 Pos 15 Currogated ring 10 spokes Star rings Ø550 Ø600 mm Description Quality Part no Pos 2...

Page 36: ...on Quality Part no Pos 22 600 mm GG25 690150075 Pos 23 550 mm GG25 690150074 Pos 24 Hub Ø104 690150076 Pos 22 Loose Crosskill Pos 23 Fixed Crosskill Pos 24 Hub Rings at support bearing Pos Description 1 Support bearing page 26 2 Ring with hub 72 mm 3 Ring with hub 82 mm 4 Ring with hub 104 5 Breaker ring standard ...

Page 37: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 36 Back to the table of contents Support bearing Support bearing with rubber additional equipment ...

Page 38: ...691370150 Seeger circlip ring Ø150 DIN 471 5 5 6 690117102 Support circular plate Ø90xØ62x2 mm 10 10 7 690110105 U bolt M16 100x200x100 kun yderled 4 4 8 690103117 Bolt M16x160 mm 8 8 12 12 9 0272290 Faceted washer Ø16 DIN125B 32 32 10 0265090 Safety nut M16 20 20 11 1215112 Console f support bearing with rubber Side outer sec 4 4 12 1215113 Console f support bearing with rubber Center section 1 1...

Page 39: ...454675 Hydraulic hose 3 8 L 2500 mm 2 2 4 0454798 Hydraulic hose 3 8 L 2800 mm 2 2 5 0454578 Hydraulic hose 3 8 L 1995 mm 2 2 6 690203106 Fitting 90 angle 12 3 8 BSP 8 8 7 690203112 Fitting adjustable 90 angle 12 mm 2 2 8 690203017 Tee T12 L w O ring 2 2 9 0446754 Connector 2 x male thread Ø12 x 3 8 8 8 10 660501415 Aluminum connector 40x40x85 6 gates 1 1 11 0442775 Flowdivider 3 8 50x50 10 20 l m...

Page 40: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 39 Back to the table of contents Weight distribution system outer and center section ...

Page 41: ...ring 5 5 9 0446754 Connector 2 x male thread Ø12 x 3 8 12 12 10 690206825 Fitting for pressure gauge 1 1 11 690203112 Fitting adjustable 90 12 mm 5 5 12 0455391 Hydraulic hose 3 8 L 9560 mm 2 12 0455460 Hydraulic hose 3 8 L 11100 mm 2 13 0454935 Hydraulic hose 3 8 L 3610 mm 1 13 0454994 Hydraulic hose 3 8 L 5340 mm 1 14 690203125 Stilbar T12 L 4 4 15 0444020 Lynkobling 1 2 2 2 16 Yellow strips 2 2...

Page 42: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 41 Back to the table of contents Spring Board ...

Page 43: ...54254 Hydraulic hose 3 8 L 1010 mm 6 6 7 0455026 Hydraulic hose 3 8 L 6000 mm 2 2 8 690203103 Connector Ø12 x 1 2 BSP 2 2 9 0444020 Quick coupling 1 2 2 2 10 Green strips 2 2 11 0454186 Hydraulic hose 3 8 L 625 mm 1 1 12 0454212 Hydraulic hose 3 8 L 710 mm 1 1 13 0454217 Hydraulic hose 3 8 L 820 mm 7 7 14 0454244 Hydraulic hose 3 8 L 935 mm 5 5 15 0454972 Hydraulic hose 3 8 L 4610 mm 4 16 0454798 ...

Page 44: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 43 Back to the table of contents Tipping cylinder ...

Page 45: ...0203106 Fitting adjustable 90 12 3 8 BSP 8 8 13 0455460 Hydraulic hose 3 8 L 11100 mm 1 1 14 0455026 Hydraulic hose 3 8 L 6000 mm 1 14 0455098 Hydraulic hose 3 8 L 7450 mm 1 0454314 Hydraulikslange 3 8 L 1130 mm 1 15 0454798 Hydraulikslange 3 8 L 2800 mm 1 16 0454172 Hydraulikslange 3 8 L 500 mm 1 1 17 0454556 Hydraulikslange 3 8 L 1830 mm 2 2 18 0454972 Hydraulikslange 3 8 L 4610 mm 1 18 0455034 ...

Page 46: ...he table of contents Support leg Pos Vare nr Betegnelse 12 3 m 15 3 m 1 690141105 Support leg 1 1 2 690203006 Fitting 90 angle 10 3 8 BSP 2 2 3 0446752 Fitting straight 10 3 8 BSP 2 2 4 0444020 Quick coupling 1 2 2 2 5 690201047 Hydraulic hose 1 4 L 2 2 ...

Page 47: ...GB Tip Roller XL 12 3 15 3m 26 03 2019 46 Back to the table of contents ...

Page 48: ...The design is subject to modification without notice ...

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