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HDI 2100, User Manual

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HDI 2100 User Manual Download Page 16

Pump Stroke Counter 

User’s Manual – 

2100, Rev D

 | Aug 2014

 

 

                               

16

 
 

7.C      Exploded BOM 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 2100

Page 1: ...HDI 2100 Pump Stroke Counter USER S MANUAL Revision D ...

Page 2: ...1 Microswitch Sensor o 2 C 2 Proximity Sensor 2 D Certification Section 3 Installation 8 3 A Control Head 3 B Cable Assembly o 3 B 1 Microswitch Sensor o 3 B 2 Proximity Sensor 3 C Sensor Assembly o 3 C 1 Microswitch Sensor o 3 C 2 Proximity Sensor Section 4 Maintenance 10 4 A Power Pack 4 B Processor Boards 4 C Sensors 4 D Increasing Existing PSC Pump Capacity Section 5 Troubleshooting 11 5 A Bat...

Page 3: ...echnical Overivew 14 7 A General Layout Overview 7 B Sensor Illustrations 7 C Exploded BOM 7 D Common Operational Spare Parts 7 E Proximity Sensor Mounting Brackets 7 F Proximity Sensor Sample Installation Section 8 Warranty 21 Appendix 22 HDI 2100 Specification Sheet ...

Page 4: ...settle to the bottom of the box or be thrown out misplaced if previously inspected by a freight forwarder or third party Customs during transit If any items are missing contact the freight forwarder or third party If there are still missing items please contact HDI 1 C Cautionary Information Power This system is typically configured with an internal power pack and dry contact sensors that will be ...

Page 5: ...Head The Control Head has two 2 LCD windows that display combined total strokes overall an individual total count per pump and strokes per minute SPM on each pump The upper LCD window displays total strokes for all active pumps as well as total strokes for each individual pump There is a maximum digit display limitation of 65 535 for the total stroke count window This will require periodic reset T...

Page 6: ...rops below 3 x VDC so the user is able to secure a spare replacement The symbol appears when the battery has roughly 30 45 remaining days of use 3 Pump Monitored C displays the active pump being monitored This format is also used in the upper window if an individual pump is being displayed to show an individual pump s stroke total 4 Display D toggles the top screen between Total System Strokes and...

Page 7: ... and monitoring a minimum stroke per minute SPM rate of 11 SPM and a maximum of 300 SPM There are two different sensor configurations show below Further detail is found in Section 7 2 C 1 Microswitch Sensor The Microswitch is a standard limit switch with a contact lever box wand and a 5 C Clamp The contact lever box comes with a NPT gland entry 2 C 2 Proximity Sensor The Proximity Sensor is compri...

Page 8: ... the Control Head The Lock Nuts will not be needed as the Control Head has threaded holes Caution Take care to not over tighten the Bolts as cracking the Front Lens is possible 3 B Cable Assembly The Cable Assembly by default is arranged differently depending on the type of Sensor ordered Cable lengths are ordered in increments of five 5 feet 3 B 1 Microswitch Cable The Cable Assembly is configure...

Page 9: ...l need to know the specific pump model and manufacturer being monitored so that HDI can review its list of existing fabricated brackets See current available bracket list provided by HDI in Section 7 E of this manual Note The proximity sensors require careful measurements to ensure proper installation The Sensors can double stroke on the out and return stroke The all thread pick up sensor stem is ...

Page 10: ...specific pump s SPM rate the user may be able to simulate signals to help isolate which PCB has failed Section 5 provides some basic troubleshooting tips Additionally please contact HDI Technical Support for additional suggestions 4 C Sensors Depending on the pump configuration either sensor type can be replaced as a full assembly kit or partial components based on what components have been damage...

Page 11: ...lat head screwdriver to twist the rod to simulate a stroke the installation can be tested to see if the pump s contact point is properly striking the Microswitch sensor If simulating the stroke displays properly on the Control Head the pump s contact point is not making contact with the rod Adjust rod sensor location to allow the rod to be properly struck during each pump stroke Opening the contac...

Page 12: ...ystem s wiring configuration for testing Test either board by tapping the faulty pump s wires with the common For example to test Pump 2 on a 2 Pump System tap the pins B and C 1 Pump 1 Pump 2 Pump 2 Pump 3 Pump 3 Pump 4 Pump 4 Pump Pin A Black P1 A B Black P1 A C Black P1 A D Black P1 A E Pin B White White P2 B C White P2 B D White P2 B E Pin C Green Red P3 C D Red P3 C E Pin D Green Common P4 D ...

Page 13: ...Pump Stroke Counter User s Manual 2100 Rev D Aug 2014 13 ...

Page 14: ...Pump Stroke Counter User s Manual 2100 Rev D Aug 2014 14 Section 7 Technical Overview 7 A General Layout Overview ...

Page 15: ...Pump Stroke Counter User s Manual 2100 Rev D Aug 2014 15 7 B Sensor Illustrations ...

Page 16: ...Pump Stroke Counter User s Manual 2100 Rev D Aug 2014 16 7 C Exploded BOM ...

Page 17: ...SENSOR PUMP REPLACEMENT KIT W CLAMPS AND MOUNTING HARDWARE 9 ELESWTH0101CNTPS CONTACT SWITCH PUMP STROKES 10 ELESWTH0102LVRCN CONTACT SWITCH LEVER WAND 11 HDI2100PROXKITAD PROXIMITY SENSOR KIT W 2 PIGTAIL CABLE W CONNECTOR FOR CLIENT TO INSTALL ON EXISTING CABLE AND PICK UP MAGNET ASSY REPLACEMENT KIT ONLY 12 FAB7103M513MGTAA PSC PROXIMITY MAGNET ASSY 13 HDI2100PROXKIT50 PROXIMITY SENSOR KIT W PIC...

Page 18: ...Pump Stroke Counter User s Manual 2100 Rev D Aug 2014 18 7 E Proximity Mounting Brackets ...

Page 19: ...ng the inspection plate removed 2 Tape to secure the plastic to the mud pump 3 Torque Wrench suitable to the specified tolerances for the mud pump 4 Socket Wrench Set to remove the inspection plate bolts approx see Aker team or manual for actual sizes 5 HDI Sensor kits specific bracket for pump model and manufacturer 2200 is the M368 6 Tape Measure 7 Drill Tap for 10 Step 1 First is to loosen all ...

Page 20: ...etween the magnet and all thread This measurement needs to be verified to ensure they do not collide inside once the pump is re assembled Once you are certain the measurements are correct install the washers and nuts on the stem so the pump vibration does not cause the stem to become loose and create potential damage Step 5 Install the Inspection plate back on to the pump and route the cable lead ...

Page 21: ...under the provisions of this warranty shall be shipped prepaid to HDI and returned to the customer prepaid by HDI This is to include all applicable custom clearance fees etc for inbound international shipments All products not accepted under the provisions of this warranty shall be shipped prepaid to HDI and returned freight collect HDI shall not be responsible for repair or replacement of product...

Page 22: ...s stainless steel piezo switches for long life Labels are engraved permanently on the front panel The entire package is constructed to operate in harsh environments and high vibration conditions encountered for both land and offshore drilling ATEX certification is available upon request Specifications Dimensions 8 X8 X4 LXWXD 20 3X20 3X10 2 cm Weight 5 Lbs 2 27 Kgs Case Material Stainless steel Fr...

Page 23: ...ISO 9001 2008 Office Phone 713 688 8555 After Hours Support 713 819 6103 Effective June 2014 4130 Directors Row Copyright 2014 Houston TX 77092 Revision D August 2014 ...

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