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HBS VBZ-3, Operating Manual

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HBS VBZ-3 Operating Manual Download Page 11

11

©HBS Bolzenschweiss-Systeme GmbH & Co. KG

All rights reserved – Reprinting, in whole or in part, only with the approval of the manufacturer

2 Symbols and Terms Used

Tip
Cross-reference 

to 

useful information

 on the use of the stud welding 

machine

Cross-references in this operating manual are marked with this  

symbol 

or 

are printed in italics

Fire hazard

Have a suitable fire extinguisher for the working area ready before starting 

work.

 

Work instruction

–

List

Summary of Contents for VBZ-3

Page 1: ...HBS Bolzenschweiss Systeme GmbH Co KG All rights reserved Reprinting in whole or in part only with the approval of the manufacturer Operating Manual VBZ 3 Automatic Stud Feeder 94 63 1 B 2021...

Page 2: ...info com VBZ 3 Operating Manual Issue 2021 01 Order No E BA 94 63 1 B Translation of the Original Operating Manual Please keep the manual in a safe place for future reference Transmission and duplica...

Page 3: ...your product No claims can therefore be derived from the data illustrations and descriptions We have compiled the data and information in this reference work with the greatest care and have made ever...

Page 4: ...7 Warranty 16 8 Configuration and Function 17 9 Welding Process 18 10 Preparing the Fully Automatic Stud Feeder VBZ 19 10 1 Adjusting the VBZ 19 10 2 Changing over the VBZ 21 10 3 Inspection Tasks Pr...

Page 5: ...o KG All rights reserved Reprinting in whole or in part only with the approval of the manufacturer Table of Contents 14 Storage 34 15 Disposal 34 Declaration of Incorporation of partly completed Machi...

Page 6: ...ding machine You endanger yourself and others if you operate the stud welding machine incorrectly or fail to observe the safety precautions and warnings This can lead to serious injury or extensive ma...

Page 7: ...within the meaning of the EMF directive In this case never remain in the vicinity of the stud welding machine during welding Never operate the stud welding machine if persons are located nearby who ar...

Page 8: ...ce with the relevant standard Non flammable clothing A protective apron over your clothing Full ear hearing protection in accordance with the relevant stan dard A safety helmet when welding above your...

Page 9: ...orkers Strong electromagnetic fields are produced in the vicinity of the stud welding machine during welding To reduce the danger posed by electromagnetic fields we recommend among other things the fo...

Page 10: ...damage Caution Problems in operating may occur if this information is not observed No access for people with active implanted cardiac devices No access for persons with implants made of metal No acce...

Page 11: ...facturer 2 Symbols and Terms Used Tip Cross reference to useful information on the use of the stud welding machine Cross references in this operating manual are marked with this symbol or are printed...

Page 12: ...nto direct voltage Stud feeder Device for automatic feeding of welding elements Stud welding gun Device for welding of welding elements Stud welding system Stud welding unit including stud welding gun...

Page 13: ...1 Operating manual VBZ 3 E BA 94 63 1 B Inspect the shipment for visible damage and completeness immediately on re ceipt Report any transport damage or missing components immediately to the delive rin...

Page 14: ...ter M3 to M8 dia 3 to 8 mm other diameter on request Stud length 8 to 50 mm Welding material Mild steel stainless steel aluminium brass Feed speed Up to 30 studs min depending on welding element and f...

Page 15: ...nd KAH 412 LA may only be connected to this automatic stud feeder The intended use also implies observance of the operating manual on the stud wel ding unit the welding gun or the welding head used an...

Page 16: ...afety precautions Use for other than the intended purpose or Transport damage Warranty entitlement shall no longer be valid if modifications changes or service and repair work is carried out by unauth...

Page 17: ...e vibrator 3 Feeding bowl 4 Separator cage Studs are poured into the feeding bowl 3 fed into the separator cage 4 in a correct position and passed on to the welding head The control unit co ordinates...

Page 18: ...ocess 9 Welding Process This fully automatic stud feeder is designed to be used for the following welding processes capacitor discharge contact or gap welding drawn arc short cycle stud welding drawn...

Page 19: ...re not to lose the o ring pos 20 which is located between the cover and separator cage Without the o ring feed problems will occur Loosen the screw pos 1 to swivel the feeding bowl pos 10 Loosen the t...

Page 20: ...rights reserved Reprinting in whole or in part only with the approval of the manufacturer 20 10 Preparing the Fully Automatic Stud Feeder VBZ Detail drawings Y and X show an optimally adjusted VBZ at...

Page 21: ...it Unplug the compressed air supply at the bush pos 5 Danger from moving parts Before working on an open device make certain that the VBZ is depres surised You can now remove the two knurled cap screw...

Page 22: ...18 must be plugged into the carri er in the separator cage pos 9 Place the changeover parts pos 12 in the outlet and tighten the two screws pos 13 Now place the changeover cover pos 16 with feed hose...

Page 23: ...ing ensure that the hose couplings are screwed to the stop block on the feed hose the hose couplings are securely screwed at the feed tube and at the separa tor cover the feed tube is locked in the we...

Page 24: ...r VBZ 1 Mains switch 10 Feeding bowl 2 Mains cable 11 Stud outlet guide 3 Control cable sleeve 14 Impulse vibrator 4 Connector female compressed air 15 Feed hose 5 Bush for supply air 16 Cover for sep...

Page 25: ...e fully automatic stud feeder Connect the fully automatic stud feeder only to a mains supply with the same mains voltage as that indicated on the type plate Compare the current consumption indicated o...

Page 26: ...tube into the automatic welding head or into the automatic wel ding gun and secure the feed tube against loosening Plug the air supply hose into the connector female for compressed air 5 Connect the...

Page 27: ...asing cover You can now set the mains switch 1 to the I position Set the controller for overtravel time 8 to 0 the impulse vibrator 14 now opera tes continuously Set the controller for vibration inten...

Page 28: ...ntensity 1 overtravel time 2 vibration intensity Vibration intensity Intensity of vibration performance Overtravel time Duration of vibration performance Level 0 Continuous operation The vibration int...

Page 29: ...tud welding unit Danger if used other than for the intended purpose Use the fully automatic stud feeder only for CD stud welding or ARC stud welding and only in combination with stud welding units fro...

Page 30: ...ments can not pass Check feed hose Make feed hose free of bends Trained personnel Not sufficient air pres sure Check air pressure 6 to 7 bar Adjust air pressure Trained personnel Connecting cable is n...

Page 31: ...the approval of the manufacturer 12 Troubleshooting Work marked with may only be carried out by qualified electricians Please contact our Service department if none of the measures described remedies...

Page 32: ...VBZ while it is con nected to the stud welding unit Prior to this disconnect the VBZ from the stud welding unit Disconnect the air pressure supply Danger from insufficiently qualified operating person...

Page 33: ...ed hose screws on the separator cover stud outlet and infeed guide as well as separator cage driving screw in the separator cage slide ease of movement of the sealing mechanism in the separator cover...

Page 34: ...d feeder VBZ in a safe and dust free location when not in use Protect the VBZ from moisture and metallic contamination Store the VBZ only under the following ambient conditions Storage temperature 5 C...

Page 35: ...5 1 1 5 2 1 5 4 1 5 6 1 5 8 1 5 9 1 5 10 1 5 11 1 5 16 1 6 1 1 6 2 1 6 3 1 6 4 1 7 1 1 1 7 2 1 7 3 1 7 4 that special technical documentation was compiled in accordance with Part B of Annex VII of the...

Page 36: ...or Detailed descriptions of errors Service Support may be done up to the value of EUR without quotation Yes No Could you find any damage burn marks on the cables Yes No on chucks Yes No Are all plug a...

Page 37: ...6 full ear hearing protection 8 fumes harmful to health 7 G glossary 12 goggles with visor 8 H hazards for the machine 10 hazards for the operator 10 heart pacemaker 7 10 helmet 8 I impulse vibrator 1...

Page 38: ...HBS Bolzenschweiss Systeme GmbH Co KG All rights reserved Reprinting in whole or in part only with the approval of the manufacturer 38...

Page 39: ......

Page 40: ...HBS Bolzenschweiss Systeme GmbH Co KG Felix Wankel Strasse 18 85221 DACHAU GERMANY Phone 49 8131 511 0 Fax 49 8131 511 100 E mail international hbs info com www hbs info com...

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