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HBM TJ1-S6, Installation Manual, Page: 2 / 32

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HBM: Business Document 

Directory

 

1

 

Safety Instructions

 ........................................................................................................................................ 3 

2

 

Markings used

 ............................................................................................................................................... 1 

2.1

 

Symbols on the transducer

 .................................................................................................................. 1 

2.2

 

The markings used in this document

 ................................................................................................. 2 

3

 

Application

...................................................................................................................................................... 2 

4

 

Structure and mode of operation

 ................................................................................................................ 3 

5

 

Mechanical installation

 ................................................................................................................................. 5 

5.1

 

Important precautions during installation

 .......................................................................................... 5 

5.2

 

Conditions on site

 ................................................................................................................................. 6 

5.3

 

Installation orientation

 .......................................................................................................................... 6 

5.4

 

Installation

 .............................................................................................................................................. 7 

5.5

 

Preparing for the rotor mounting (exemplary)

 .................................................................................. 7 

5.6

 

Mounting the rotor

 ................................................................................................................................. 9 

5.7   Installing the telemetry system

 ............................................................................................................ 10 

5.7.1

 

Measuring setup

 .............................................................................................................................. 11 

5.7.2

 

Instruction for installation

 ............................................................................................................... 12 

 ........................................................................................................................................................................... 12 

5.7.3

 

Calibration signal

 ............................................................................................................................ 12 

5.7.4

 

Stator antenna

 ................................................................................................................................. 13 

5.7.5

 

Evaluation unit

 ................................................................................................................................. 14 

6       Electrical connection

 ................................................................................................................................. 18 

6.1

 

Use of EMI suppressor

 ...................................................................................................................... 19 

6.2

 

Connector pin assignment

 ................................................................................................................. 20 

6.3

 

Supply voltage

 ..................................................................................................................................... 21 

7

 

Functional testing

 ........................................................................................................................................ 21 

8

 

Maintenance

 ................................................................................................................................................ 22 

9

 

Dimensions of the stator antenna

............................................................................................................. 23 

10

 

Dimensions of the rotor antenna

 .......................................................................................................... 24 

 

 

 

Summary of Contents for TJ1-S6

Page 1: ...HBM Business Document Mounting instructions Installation of strain gages and telemetry system on customer diaphragm coupling TJ1 S6 MPZ1310054...

Page 2: ...orientation 6 5 4 Installation 7 5 5 Preparing for the rotor mounting exemplary 7 5 6 Mounting the rotor 9 5 7 Installing the telemetry system 10 5 7 1 Measuring setup 11 5 7 2 Instruction for instal...

Page 3: ...must be used in order to ensure compliance with FCC regulations This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harm...

Page 4: ...ications and with the safety requirements and regulations of these mounting instructions It is also essential to observe the applicable legal and safety regulations for the application concerned The s...

Page 5: ...afety precautions The torque flange cannot as a passive transducer implement any safety rel evant cutoffs This requires additional components and constructive meas ures for which the installer and ope...

Page 6: ...exclude all liability on our part for any damage resulting therefrom Selling on If the torque flange is sold on these mounting instructions must be included with the torque flange Qualified personnel...

Page 7: ...1 HBM Business Document 2 Markings used 2 1 Symbols on the transducer Label example Label example with FCC ID number Location of label on the stator unit...

Page 8: ...ments can result in slight or moderate physical injury NOTE This marking draws your attention to a situation in which failure to comply with safety requirements can lead to damage to property Importan...

Page 9: ...actless trans mission of excitation voltage and measurement signal are located on the measuring body s outer circumference The signals are sent and received by a separable stator antenna The antenna h...

Page 10: ...ted shielding Important The use of the shielding plates is important to ensure compliance with FCC regulations If the shielding plates has to be removed for any purpose e g installation or maintenance...

Page 11: ...be overloaded WARNING There is a danger of the transducer breaking if it is overloaded This can cause danger for the operating personnel of the system in which the transducer is installed Implement a...

Page 12: ...ing compensation for the effects of temperature on the out put and zero signals of the transducer see Specifications section If there are no static temperature ratios for example because of the temper...

Page 13: ...ble HBM sales engineer 5 5 Preparing for the rotor mounting exemplary CAUTION The rotor is very heavy approx 170kg Use a crane or other suitable lifting equipment to lift it out of its packaging and i...

Page 14: ...see exemplary Fig 5 1 Flange B Fig 5 2 Rotating the rotor 2 Place the rotor carefully onto a clean and stable table 3 If the rotor is to be installed horizontally as shown in Fig 5 3 remove one mounti...

Page 15: ...see Fig 5 1 5 6 Mounting the rotor 1 Prior to installation clean the plane faces of the transducer flange and the counter flange For safe torque transfer the faces must be clean and free from grease U...

Page 16: ...arts Rotor antenna Stator antenna Stator Evaluation unit Connection cable Fig 5 4 Component parts Important Do not bend the connection cable Do not shorten or stretch the connection cable Do not guide...

Page 17: ...the rotor antenna The stator antenna must not touch the rotor antenna CAUTION At all mounting dismounting or repair operations switch of the power supply of the system Connectors must not be under el...

Page 18: ...ports 5 7 3 Calibration signal The torque transducer delivers an electrical shunt signal that can be activated by using switch 6 on the evaluation unit See also 5 7 5 The transducer should not be unde...

Page 19: ...ect the stator antenna please take regard to a stress relief Please tighten the connection screws with the appropriate tightening torque Use thread locker medium strength e g LOCTITE No 242 to glue th...

Page 20: ...r consumption 30 VA Signal bandwidth Switchable 1000 Hz 100Hz Voltage output 10 V Frequency output 5 15 kHz Signal to noise ratio 63dB 1000Hz 83dB 100Hz Signal transit time 450 s Wireless shunt calibr...

Page 21: ...15 HBM Business Document Fig 5 6 Dimensions of the control unit...

Page 22: ...r validity loose in mode variable In mode fixed the potentiometer 8 is deactivated 5 Filter switch Switch for selecting the signal bandwidth 6 Cal function Switch for activating the defined bridge det...

Page 23: ...Switch ON OFF switch 12 Power connection 9 VDC 36 VDC 13 Power connection 9 VDC 36 VDC 14 Stator connection Connector for stator connection 15 Connector for external Cal switch alternative Cal functi...

Page 24: ...f conformity nor the CE marking This product is intended exclusively for subsequent processing by companies or persons that are experts in the field of electromagnetic compatibility EMC Relevant EMC p...

Page 25: ...ample EMI suppressor Information Consider longer cable of approximately 40cm due to the installation of the EMI suppressor The max distance of EMI suppressor to connector is 500mm If the EMI suppresso...

Page 26: ...tage and frequency output NOTE Thistorque flange is only intended for operation with a DC supply voltage They must not be connected to older HBM amplifiers with square wave excitation This could destr...

Page 27: ...ble between rotor and evaluation unit Don t lay cable parallel to high voltage and control cable If this is not avoidable please let a minimum gap of 50cm and lay the cable inside a steel tube Avoid t...

Page 28: ...22 HBM Business Document 8 Maintenance The torque transducer is maintenance free...

Page 29: ...23 HBM Business Document 9 Dimensions of the stator antenna...

Page 30: ...24 HBM Business Document 10 Dimensions of the rotor antenna...

Page 31: ...25 HBM Business Document...

Page 32: ...rantee of quality or durability Hottinger Baldwin Messtechnik GmbH nderungen vorbehalten Alle Angaben beschreiben unsere Produkte in allgemeiner Form Sie stellen keine Beschaffenheits oder Haltbarkeit...

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