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Installation and calibration manual 

 

HBDF – Mk2 Defrost Sensor 

 

 

 
 
 

 
 
 
 
 
 
 
 
 
 
 
 

 
Introduction 

The HBDF sensor measures the ice thickness on an evaporator and delivers an analog signal which can be used in a 
PLC for controlling the defrost. The sensor is suited for cold rooms, blast freezers and cold stores where temperatures 
are below 0°C. If the sensor is used for heat pumps and similar applications where the evaporator get wet special 
settings are needed and the installation is more critical to secure success. Please contact HB support before the 
installation. 
 
Besides providing input for a PLC, the sensor can also provide other outputs for systems without a classic PLC. The 
sensor has these three outputs. 
   

 

Simple analog: Provide a simple analog signal 4-20 mA linear to the ice thickness for a PLC. 

 

Smart analog: Provide an analog signal when the specified ice thickness is reached and when defrost can be 
ended.  

 

Relay output: In this mode the defrost can be controlled by relays based on parameters in the sensor.  

 
The sensor is equipped with a temperature sensor which detects when the ice is melted and the defrost cycle is 
complete. This is a smart solution to avoid unnecessary defrost.  
 
The sensor has a M12 interface like other HB-product sensors and is configured by the HB tool. The product consists of 
a box, a ground cable, the measuring wire, and a temperature sensor.  
 
The sensor is based on the capacitive measurement principle and reacts on ice and water between the wire and the fins 
in the evaporator.  This means the wire must be mounted between fins where ice builds up and the fins must be 
grounded.
 
 
 
 

 

Summary of Contents for HBDF-MK2

Page 1: ...outputs Simple analog Provide a simple analog signal 4 20 mA linear to the ice thickness for a PLC Smart analog Provide an analog signal when the specified ice thickness is reached and when defrost ca...

Page 2: ...point out important safety instructions for the user It will always be found in places in the chapters where the information is relevant The safety instructions and the warnings must always be read an...

Page 3: ...The wire must be between the fins where ice will built up It can be on the inlet side on the outlet side or in the middle of the evaporator If you have the overview of where ice is building up you do...

Page 4: ...d from the evaporator Use the terminal connector delivered together with the wire HBDF snap on Clip can be used for securing the wire but passing behind the pipes provide a better and more secure fast...

Page 5: ...formed and place both wires and temperature sensor there Sensor wire is passed in out through the evaporator from the inlet side to the outlet side as shown The second picture show ice on the air outl...

Page 6: ...2 plug for communication and setup The sensor needs power connection to be setup and to have the correct function of the relays Wiring the HBDF Mk2 When the wire ground cable and temperature sensor is...

Page 7: ...HBDF mk2 instruction manual 15 EN June 2021 WWW HBPRODUCTS DK 7 12 Simple defrost with electric heater...

Page 8: ...that indicates you have changed something and need to store the data in the sensor The sensor has three different operation modes The sensor mode is selected in the basic settings Simple analog In th...

Page 9: ...for a period defined by a parameter When the time has passed the evaporator should be dry and free from ice ready for a new cycle Parameters used for controlling the output Filter time constant avera...

Page 10: ...period sensor delay time This Relay2 can be used for initiating the fan to blow the water out of the evaporator or to prevent the fan from blowing the water out During the defrost time and sensor dela...

Page 11: ...on in the box Press the green button until the red LED turn off Press the green button once and the calibration is done Using the HB tool Connect power supply to the box Connect the HB tool to the box...

Page 12: ...nd of the wire is outside the evaporator and use the terminal connector If that doesn t solve the problem the wire has to be replaced No analog output or Relay contact activation There may be bad grou...

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