Hayward RSR3 Series Installation, Operation And Maintenance Instructions Download Page 2

IMPORTANT SAFETY INSTRUCTIONS 

Basic safety precautions should always be followed, including the following: Failure to follow instructions 

can cause severe injury and/or death.

 This is the safety-alert symbol. When you see this symbol on your equipment or in this manual, look 

for one of the following signal words and be alert to the potential for personal injury.

 WARNING warns about hazards that could cause serious personal injury, death or major property 

damage and if ignored presents a potential hazard.

 CAUTION warns about hazards that will or can cause minor or moderate personal injury and/or 

property damage and if ignored presents a potential hazard.  It can also make consumers aware of 

actions that are unpredictable and unsafe.  
The NOTICE label indicates special instructions that are important but not related to hazards.

 

WARNING - Read and follow all instructions in this IOM manual and on the equipment. Failure to 

follow instructions can cause severe injury and/or death.

 WARNING – Risk of Electric Shock.  All electrical wiring MUST be in conformance with applicable 

local codes, regulations, and the National Electric Code (NEC).  Hazardous voltage can shock, burn, and 

cause death or serious property damage.  To reduce the risk of electric shock, do NOT use an extension 

cord to connect unit to electric supply.  Provide a properly located electrical receptacle.    Before working 

on any electrical equipment, turn off power supply to the equipment.

 WARNING – To reduce the risk of electric shock replace damaged wiring immediately.  
 WARNING – Ground all electrical equipment before connecting to electrical power supply.  Failure 

to ground all electrical equipment can cause serious or fatal electrical shock hazard.

 WARNING – Do NOT ground to a gas supply line.
 WARNING – To avoid dangerous or fatal electrical shock, turn OFF power to all electrical equipment 

before working on electrical connections.

  WARNING  –  Failure  to  bond  all  electrical  equipment  to  system  structure  will  increase  risk  for 

electrocution and could result in injury or death.  To reduce the risk of electric shock, see installation 

instructions and consult a professional electrician on how to bond all electrical equipment.  Also, contact 

a licensed electrician for information on local electrical codes for bonding requirements.

  CAUTION  –  Potential  pinch  point.  Equipment  connected  to  or  driven  by  this  device  may  start 

unexpectedly and may cause personal injury or entrapment in linkage systems. 

1-888-HAY-INDL (1-888-429-4635)

RSR3IOM Rev B  ECR 043V

Page 1 of 9 

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

www.haywardflowcontrol.com

Hayward Flow Control

Summary of Contents for RSR3 Series

Page 1: ...i of i USE ONLY HAYWARD GENUINE REPLACEMENT PARTS www haywardflowcontrol com Hayward Flow Control TO PREVENT POTENTIAL INJURY DEATH OR DAMAGE TO PROPERTY READ THIS MANUAL CAREFULLY AND COMPLETELY Installation Operation and Maintenance Instructions RSR3 Series ...

Page 2: ...rty damage To reduce the risk of electric shock do NOT use an extension cord to connect unit to electric supply Provide a properly located electrical receptacle Before working on any electrical equipment turn off power supply to the equipment WARNING To reduce the risk of electric shock replace damaged wiring immediately WARNING Ground all electrical equipment before connecting to electrical power...

Page 3: ...k wise CW or counter clockwise CCW direction by selecting which SIDE of the actuator is mounted face up To change the direction of spring return travel simply remove the actuator from its mount flip it over and re install Spring return direction will now be reverse of what it was before the change was made Notice Hayward RSR actuators are installed onto valve assemblies oriented to fail CLOSED in ...

Page 4: ...al condensate build up 14 The actuator will NOT activate until the internal temperature reaches at least 8 deg F 20 deg C All functions are disabled until after this heating up period 15 The actuator must be operated with a load requirement of AT LEAST 27 lbs 3Nm 16 The initial inrush upon power up of the actuator regardless of voltage is roughly 2 0A for 1 second 17 The power consumption for the ...

Page 5: ...ee Default Mode Power Spring 133 lb 15Nm 30 sec 90 deg 133 lb 15Nm 10 sec 90 deg Actuator Specifications RSR3 Series WARNING the manual override allen key will NOT remain in position once you let go of the key the spring WILL drive the actuator back to its unwound position 1 888 HAY INDL 1 888 429 4635 RSR3IOM Rev B ECR 043V Page 4 of 9 USE ONLY HAYWARD GENUINE REPLACEMENT PARTS www haywardflowcon...

Page 6: ...action recoil spring cast aluminum lower housing Spring CCW Side Spring CW Side wind spring Spring CW Side Stick port Wire sizing data is provided in the table below to assist in the selection of the proper wire size for Hayward RSR3 actuators using various wire sizes over distance Please make sure to reference the correct voltage and do not exceed the indicated length of the wire run for each mod...

Page 7: ...g low temperature applications Note 2 Option internal aux switches NOT available on proportional control models GND 1 2 3 4 heater 24 to 240 VAC DC If mounted CW side UP close a drive CCW ATTENTION If you use this type of wiring the heater does NOT work when a is open a GND 1 2 3 4 heater 24 to 240 VAC DC If mounted CCW side UP close a drive CW ATTENTION If you use this type of wiring the heater d...

Page 8: ... Function 2 potential free Form C Mech switches Max Current AC DC 3A 24V 0 25A 250V min current 4mA 5V Mechanical Life 2x10 6 switch cycles Cable Connection 1 3C20 cable for each sw 1M long Ambient Termp F C 58 F 140 F 50 C 60 C Accuracy 5 Switch Hysteresis approx 5 Switch Material Au plated Ag Contacts Technical Data cam tool HS1 90 90 CAMS SHOWN 0 ON CCW MOUNT CAMS SHOWN 90 ON CCW MOUNT R L BLK ...

Page 9: ... 2 Be sure the actuator has the correct side up after mounting to the valve 3 The lower end of the handwheel hex drive shaft fits directly into the override socket near the middle of the actuator 4 Mount the override bracket using the 2 supplied self threading screws RSR M23 Short is used without RSR EXT X and RSR M23 Long must be used when RSR EXT X is attached to the actuator 5 Slide the 3mm hex...

Page 10: ...oes not work LED indicator shows steady GREEN Actuator does not work LED indicator shows blinking RED A Modulating actuator reaches its electrical end of travel 0v 4mA and or 10v 20mA before reaching damper or valve mechanical end of travel 90 degrees or less of mechanical travel Actuator does not work LED indicator flashes irregularly Spring return function is 3 sec 90 degrees Should be 10 sec 90...

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