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Hayward Flow Control  

 

www.haywardflowcontrol.com

  

            1-888-429-4635 

PBVRPVIOM Rev A 9/2015  

 

 

 

 

 

 

Page 4 of 20 

 

SAFETY WARNINGS 

PLEASE READ THE FOLLOWING INFORMATION PRIOR TO INSTALLING AND USING 

HAYWARD SERIES PBV BACK PRESSURE VALVE AND SERIES RPV PRESSURE 

RELIEF VALVES.  FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN 

PRODUCT DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY, OR EVEN DEATH.

 

1. 

Hayward  Flow  Control  (Hayward),  a  division  of  Hayward  Industries,  guarantees  its 
products  against  defective  material  and  workmanship  only.    Hayward  assumes  no 
responsibility  for  property  damage  or  personal  injury  resulting  from  improper 
installation, misapplication, or abuse of any product. 

2. 

Hayward  assumes  no  responsibility  for  property  damage  or  personal  injury  resulting 
from chemical incompatibility between its products and the process fluids to which they 
are  exposed.    Determining  whether  a  particular  PVC,  CPVC,  PP  or  PVDF  product  is 
suitable  for  an  application  is  the  responsibility  of  the  user.    Chemical  compatibility 
charts provided in Hayward literature are based on ambient temperatures of 70°F and 
are for reference only.   

3. 

Hayward products are designed for use with non-compressible liquids.  

 

 

 

 

 

 

 

 

 

 

 

4. 

The  maximum  recommended  fluid  velocity  through  any  Hayward  product  is  eight  feet 
per second (8 ft/s).  Higher fluid velocity can result in damage due to the water hammer 
effect. 

5. 

Piping systems must be designed and supported to prevent excess mechanical loading 
on  Hayward  products  due  to  system  misalignment,  weight,  shock,  vibration,  and  the 
effects of thermal expansion and contraction. 

6. 

The  effect  of  temperature  on  plastic  piping  systems  must  be  considered  when  the 
systems are initially designed.  The pressure rating of plastic systems must be reduced 
with increasing temperature.  Maximum operating pressure is dependent upon material 
selection  as  well  as  operating  temperature.    Before  installing  any  Hayward  product, 
consult  Hayward  product  literature  for  pressure  vs.  temperature  curves  to  determine 
any operating pressure or temperature limitations. 

WARNING 

Hayward PVC  and CPVC products should NEVER be  used or tested 
with compressible fluids such as compressed air or nitrogen.  Use of 
PVC  and  CPVC  products  in  compressible  fluid  applications

 

may 

result in product damage, property damage, personal injury, or even 
death.

 

WARNING 

The  Series  PBV  and  RPV  is  intended  for  use  in  liquid  service  only.  
Do not attempt to use this valve for controlling air or gases.  Use of 
this  product  in  air  or  gas  service  may  result  in  product  damage, 
property damage, personal injury, or even death.

 

Summary of Contents for PBV series

Page 1: ...rol www haywardflowcontrol com 1 888 429 4635 PBVRPVIOM Rev A 9 2015 Page 1 of 20 HAYWARD FLOW CONTROL Series PBV Back Pressure Valveand Series RPV PressureRelief Valve INSTALLATION OPERATION ANDMAINTENANCE INSTRUCTIONS ...

Page 2: ...Hayward Flow Control www haywardflowcontrol com 1 888 429 4635 PBVRPVIOM Rev A 9 2015 Page 2 of 20 ...

Page 3: ... 9 2015 Page 3 of 20 TABLE OF CONTENTS Safety Warnings Safety Precautions Introduction Description Installation Unpacking Installation Operation Start up Adjusting the Set Pressure Maintenance Routine Maintenance Parts Detail Spare Parts Specifications Dimensions Limited Warranty ...

Page 4: ... 4 The maximum recommended fluid velocity through any Hayward product is eight feet per second 8 ft s Higher fluid velocity can result in damage due to the water hammer effect 5 Piping systems must be designed and supported to prevent excess mechanical loading on Hayward products due to system misalignment weight shock vibration and the effects of thermal expansion and contraction 6 The effect of ...

Page 5: ...pensate for the factors mentioned above 9 Published operating requirements are based on testing of new valves using clean water at 70 F Valve performance is affected by many factors including fluid chemistry viscosity specific gravity flow rate and temperature These should be considered when sizing Hayward products 10 Systems should always be depressurized and drained prior to installing or mainta...

Page 6: ...se only Genuine Hayward parts Use of other parts may result in damage to equipment or injury and invalidate warranty Flush all components that are in contact with chemicals prior to servicing Secure all chemicals and equipment making them inaccessible to children and pets Dispose all chemicals and waste according to all local state and federal regulations Stop the flow of chemicals through the sys...

Page 7: ...t pressure the diaphragm lifts off the seat and the chemical flows to the injection point After each discharge stroke of the pump as the pressure drops the diaphragm reseats itself Pressure Relief Valve Hayward Series RPV diaphragm pressure relief valve is designed to protect chemical feed pumps and systems from overpressure caused by defective equipment or blockages in the chemical line The 3 por...

Page 8: ...of the chemical line The valve can be installed either vertically or horizontally The flow must be across the valve in the direction of the arrow All PBVs are factory set at 50 psi unless otherwise specified Field adjustment is possible with the adjustment screw Back pressure valve performance will be enhanced with the installation of a pulsation dampener to smooth out the discharge suction cycles...

Page 9: ...tee Direction of relief flow must be in the direction of the arrow on the valve 2 Port 90 Valves Installation of a tee should be made as close to the chemical pump discharge valve as possible without any equipment especially shut off valves between the valve and the pump The flow can travel at 90 or 180 through the tee with the relief valve connected to the 3 rd port of the tee Direction of relief...

Page 10: ...cautions Do not over tighten the connection piping Threading metal pipe or pipe fittings into plastic valves is not recommended See page 4 Do not use thread sealant Hayward recommends the use of PTFE tape only for thread sealing Check to ensure that the valve bolts are tight Do not bottom out the adjustment screw ...

Page 11: ...D SHUT OFF VALVE HAYWARD Y STRAINER HAYWARD ISOLATING BALL VALVES OPTIONAL PRESSURE RELIEF PIPING CHEMICAL CONTAINER HAYWARD CALIBRATION CYLINDER HAYWARD PRESSURE RELIEF VALVE CHEMICAL FEED PUMP PULSATION DAMPENER HAYWARD BACK PRESSURE ANTI SYPHON VALVE C W OPTIONAL PRIMING VALVE PRESSURE GAUGE TYPICAL INSTALLATION HAYWARD BULK HEAD FITTINGS ...

Page 12: ...he black cap on the top of the valve To increase the pressure turn the screw clockwise This should be done with the pump operating and a pressure gauge installed between the pump and the back pressure valve If no gauge is installed the pressure can be estimated to change approximately 25 psi per revolution for and 3 8 valves approximately 8 psi per revolution for through 4 valves using the standar...

Page 13: ...have been inspected and replaced if necessary White PTFE side down check the adjustment spring Make sure there is no rust or corrosion Place the support disc and the spring onto the valve body and slide the top back over the four bolts Tighten the 4 bolts and then replace the adjustment screw Turn the adjustment screw clockwise to approximately the same position as it was prior to disassembly If a...

Page 14: ...aywardflowcontrol com 1 888 429 4635 PBVRPVIOM Rev A 9 2015 Page 14 of 20 PARTS DETAIL 1 Body Bolting SS 2 Cap Nut SS 3 Washer not shown 4 Dome 5 Body 6 Spring 7 Compressor 8 Diaphragm 9 Adjustment Screw 10 Protective Vinyl Cap ...

Page 15: ...ure Spring 10 150 psi PBV1SPRNG100 3 4 1 Pressure Spring 10 150 psi PBV1SPRNG200 1 1 2 2 Pressure Spring 10 150 psi PBV0SPRNG050 1 4 1 2 Pressure Spring 0 50 psi PBV0SPRNG100 3 4 1 Pressure Spring 0 50 psi PBV2SPRNG050 1 4 1 2 Pressure Spring 10 250 psi PBV2SPRNG100 3 4 1 Pressure Spring 10 250 psi PBVKITPE037 Rebuild Kit 1 4 1 2 Diaphragm PTFE EPDM Compressor Adjustment Screw Spring 10 150psi PBV...

Page 16: ...h 462 USgph 1388 USgph 1533 USgph 5157 USgph 5157 USgph 5 USgpm 10 USgpm 15 USgpm 19 2 USgpm 24 2 USgpm 72 7 USgpm 80 3 USgpm 270 USgpm 270 USgpm Max Temp Body Material PVC 140 F CPVC 190 F PP 180 F PVDF 300 F Max Operating Pressure 70 F PVC CPVC PVDF 250 psi PP 150 psi Pressure Adjustment Standard 10 150 psi Optional 0 50 psi 10 250 psi Materials of Construction Diaphragm PTFE EPDM FPM PTFE FPM V...

Page 17: ...55 90 2 2 35 59 7 0 750 19 1 3 8 3 55 90 2 2 35 59 7 0 750 19 1 1 2 4 25 108 2 35 59 7 1 08 27 4 3 4 5 56 141 3 50 88 9 1 13 28 6 1 5 86 149 3 50 88 9 1 25 31 8 1 1 2 8 35 212 4 90 124 1 83 46 4 2 8 90 226 4 90 124 2 15 54 6 3 Please Consult Hayward Tech Services 4 Three port design for 1 RPV Optional Port configurations available consult Hayward ...

Page 18: ...Hayward Flow Control www haywardflowcontrol com 1 888 429 4635 PBVRPVIOM Rev A 9 2015 Page 18 of 20 NOTES ...

Page 19: ...Hayward Flow Control www haywardflowcontrol com 1 888 429 4635 PBVRPVIOM Rev A 9 2015 Page 19 of 20 NOTES ...

Page 20: ...PLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE The warranty set forth above is the only warranty applicable to Hayward products and in no event shall Hayward be liable for any delay work stoppage cartage shipping loss of use of equipment loss of time inconvenience loss of profits of any direct or indirect incidental resulting from or ...

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