Hayward IS3206VSP3 Owner'S Manual Download Page 32

 

 

 

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 

Page 32 of 36 

2.70 THP VS Pump Family 

IS3206VSP3  Rev-A 

11.

 

Troubleshooting 

11.1.

 

General Problems 

 

Motor Will NOT Start: 

1.

 

Make sure the terminal board connections agree with the wiring diagram on the pump data plate label. 

2.

 

Be sure the pump is wired for the available field supply voltage. 

3.

 

Check for and correct any improper or loose wiring connections; open switches or relays; tripped circuit 
breakers, or blown fuses. 

4.

 

Manually check the rotation of the motor shaft for free movement and lack of obstruction.  Correct if 
necessary. 

 

Motor Shuts OFF: 

1.

 

Check for low voltage or power drop at the motor (frequently caused by undersized wiring).  Contact a 
qualified professional to verify the electrical connections. 

 

Motor Hums, But Does NOT Start: 

1.

 

Impeller jammed with debris.  Have a qualified repair professional open the pump and remove the debris. 

 

Pump Won't Prime: 

1.

 

Empty pump/strainer housing.  Make sure the pump/strainer housing is filled with water and the cover o-
ring is clean.  Ensure the o-ring is properly seated in the cover o-ring groove.  Ensure the o-ring sealing 
surface is lubricated with “Jack’s 327” and that the strainer cover is locked firmly in position.  Lubricant will 
help to create a tighter seal. 

2.

 

Loose connections on the suction side.  Tighten the pipe/union connections. 

Note: 

Any self-priming pump will not prime if there are suction air leaks.  Leaks will result in bubbles 

emanating from the return fittings on the pool wall. 

3.

 

Leaking O-ring or packing glands on valves.  Tighten, repair, or replace the valves. 

4.

 

Strainer basket or skimmer basket loaded with debris.  Remove the strainer housing cover or the skimmer 
cover.  Clean the basket, and refill the strainer housing with water.  Tighten the cover. 

5.

 

Suction side clogged.  Contact a qualified repair professional.  You should have 5” - 6” of vacuum at the 
strainer cover (your pool dealer can confirm this with a vacuum gauge).  You may be able to check by 
removing the skimmer basket and holding an object over the bottom port with the skimmer full and the 
pump running.  If no suction is felt, check for line blockage. 

a.

 

If the pump develops a vacuum, check for a blocked suction line or a dirty strainer basket.  An air 
leak in the suction piping may be the cause. 

b.

 

If the pump does not develop a vacuum and the pump has sufficient “priming water”: 

i.

 

Re-check the strainer housing cover and all threaded connections for suction leaks.  Check 
if all system hose clamps are tight. 

ii.

 

Check voltage to ensure that the motor is rotating at full rpm’s. 

iii.

 

Open the housing cover and check for clogging or obstruction in suction.  Check the 
impeller for debris. 

iv.

 

Remove and replace the shaft seal only if it is leaking. 

 

Low Flow – Generally: 

1.

 

Clogged or restricted strainer or suction line.  Contact a qualified repair professional. 

2.

 

Undersized pool piping.  Correct the piping size. 

3.

 

Plugged or restricted discharge line of filter, valve partially closed (high gauge reading).  Sand filters – 
backwash as per manufacturer’s instructions; D.E. filters – backwash as per manufacturer’s instructions; 
Cartridge filters – clean or replace the cartridge. 

4.

 

Air leak in suction (bubbles issuing from return fittings).  Re-tighten the suction and discharge connections 
using Teflon tape. Inspect other plumbing connections, and tighten as required. 

5.

 

Plugged, restricted, or damaged impeller.  Replace the impeller including a new seal assembly. 

 
 

Summary of Contents for IS3206VSP3

Page 1: ...es unparalleled energy savings This pump is easily installed either as a programmable stand alone pump or with a Hayward or third party controller and features an easy to use digital control interface...

Page 2: ...13 Interface Wall Mounting 12 4 14 Installation Procedure 14 5 Wiring Diagrams 14 5 1 Input Power Wiring Required 14 5 2 Hayward Automation Control Wiring Optional for remote control of pump speed 15...

Page 3: ...ng the Impeller 29 9 3 Removing the Ceramic Seat 29 9 4 Seal Installation 29 9 5 Replacing the Impeller and Diffuser 29 9 6 Replacing the Motor Assembly 29 10 Replacement Parts 30 10 1 Parts Diagram 3...

Page 4: ...onal Electric Code NEC USE OF NON HAYWARD REPLACEMENT PARTS VOIDS WARRANTY ATTENTION INSTALLER THIS MANUAL CONTAINS IMPORTANT INFORMATION ABOUT THE INSTALLATION OPERATION AND SAFE USE OF THIS VARIABLE...

Page 5: ...nd pump to pool structure will increase risk for electrocution and could result in injury or death To reduce the risk of electric shock see installation instructions and consult a professional electri...

Page 6: ...st be in off position and filter manual air relief valve must be in open position Before starting pump all system valves must be set in a position to allow system water to return back to the pool Do n...

Page 7: ...e System SVRS standard Fully programmable with a self contained 24 hour clock and up to 8 custom speed and timer functions For enhanced pool management can be controlled by Hayward or third party pool...

Page 8: ...nce every 24 hours Check with local requirements for the minimum turnover rate Running the pump at a lower speed may require running the pump for a longer period of time in order to meet the turnover...

Page 9: ...item 7 WARNING Hazardous Pressure Pumps filters and other equipment components of a swimming pool filtration system operate under pressure Incorrectly installed and or improperly tested filtration equ...

Page 10: ...te use size and type wire required by code Connect ground terminal to electrical service ground 3 Bond pump to pool structure Bonding will connect all metal parts within and around the pool with a con...

Page 11: ...pproved channel drain at each suction outlet or drain outlet 2 Check valves and hydrostatic valves shall not be used in suction systems protected by SVRS devices WARNING The presence of a hydrostatic...

Page 12: ...nd motor drive RS485 terminal block and user interface PCB Use multi conductor jacketed cable suitable for the installation location The cable must be routed through one of the left side conduit openi...

Page 13: ...USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 13 of 36 2 70 THP VS Pump Family IS3206VSP3 Rev A Figure 4 13 2 Adding the Blank Cover Figure 4 13 3 Wall Mounting the Interface...

Page 14: ...m See section 5 3 6 If the installation will use the remote stop feature of the drive connect the digital input terminals to the remote stop switch as shown in the Remote Stop Wiring diagram See secti...

Page 15: ...nding numbers next to the connectors Terminal block must be installed with screws facing up to ensure proper connection ATTENTION THIS PUMP CAN ALSO BE SET SO THAT IT WILL CONTINUE RUNNING IN THE EVEN...

Page 16: ...OFF ON Aux 9 OFF ON OFF OFF ON Aux 10 OFF OFF ON OFF ON Aux 11 OFF ON ON OFF ON Aux 12 OFF OFF OFF ON ON Aux 13 OFF ON OFF ON ON Aux 14 OFF OFF ON ON ON Lights Button OFF ON ON ON ON 5 3 External Rela...

Page 17: ...ted via the pool control relay contacts timer speeds 1 8 are selected according to the following table see section 6 7 Timer Speed INP1 Status INP2 Status INP3 Status 1 OFF OFF OFF 2 ON OFF OFF 3 OFF...

Page 18: ...Startup Operation 6 1 Prior to Start Up If it is necessary to perform a water pressure test prior to initial use to ensure plumbing system is functioning properly then the following criteria should b...

Page 19: ...sing with water before starting motor ATTENTION Do NOT add chemicals to pool spa system directly in front of pump suction Adding undiluted chemicals may damage pump and voids warranty ATTENTION Before...

Page 20: ...s The MENU button will scroll through the setup menus when pressed The and arrow buttons are used to move between displays and to select parameters to edit and the and arrow buttons are used to change...

Page 21: ...o program the 4 preset speeds a Speed X Name where X equals 1 through 4 b Speed X Speed where X equals 1 through 4 4 Diagnostics Menu see section 6 9 to view product diagnostic information a Display F...

Page 22: ...minutes in 30 second increments 10 Select Stand Alone or Relay Control Move to next menu item Note See section 5 3 for more detail 11 Set SVRS Restart to Automatic or Manual Move to next menu item Not...

Page 23: ...ssword is not confirmed correctly then the user will be prompted again to confirm the password If a mistake is made when entering the password pressing Stop Resume will cancel the action After a passw...

Page 24: ...r week 5 days per week Monday thru Friday or on a single day Monday thru Sunday Each timer is set up in this same manner If the timers are set up such that their run times overlap the timers will run...

Page 25: ...ename speed Move to next menu item 6 Use to set motor speed for displayed speed Move to next menu item Note Preset Speed settings can also be quickly updated without entering the Speeds Menu using the...

Page 26: ...d the last twenty error trip conditions and or status messages as well as the amount of time that has elapsed since the condition occurred See section 11 2 for more detail 6 10 Stop Resume Screen 1 2...

Page 27: ...l operation Quick Clean can be extended up to 360 minutes with additional presses of the Quick clean button For non SVRS pump models the SVRS Inactive message will not be shown and the Check System LE...

Page 28: ...strainer housing See Parts Diagram in section 10 1 of this manual for pump component locations 3 Disconnect pump from mounting pad wiring after power has been turned OFF and piping 4 Once the pump is...

Page 29: ...using the four 4 3 8 x 1 bolts item 18 and re attach the motor support item 20 to the seal plate item 15 Ensure that the upper two housing bolts are installed in the seal plate prior to mounting the m...

Page 30: ...ts 1 2 SPX3200UG Union Gasket 1 3 SPX3200A Pump Strainer Housing 2 x 2 1 2 with Drain Plugs 1 4A SPX3200DLS Strainer Cover Kit Includes Strainer Cover Lock Ring O Ring 1 4B SPX3200DLSB Strainer Cover...

Page 31: ...1 SPX3200WF Optional Riser Base aligns with Pentair WhisperFlo pump 1 22 SPX3200Q Motor Support Adapter 1 23 SPX3400DR4 Motor Drive Display Cover Cover only 1 24 SPX3200LCD Digital Control Interface A...

Page 32: ...sket loaded with debris Remove the strainer housing cover or the skimmer cover Clean the basket and refill the strainer housing with water Tighten the cover 5 Suction side clogged Contact a qualified...

Page 33: ...p rated voltage at the terminal block Check System DC voltage too low Indicates that the internal DC bus voltage is too low Verify that line voltage is within 10 of pump rated voltage at the terminal...

Page 34: ...se or care shall be repaired or replaced at our option without charge within 90 days of the receipt of defective product barring unforeseen delays To obtain warranty replacements or repair defective c...

Page 35: ...Family IS3206VSP3 Rev A DATE OF INSTALLATION ____________________ INITIAL PRESSURE GAUGE READING CLEAN FILTER _______________________ PUMP MODEL __________________ 13 Product Registration Retain this...

Page 36: ..._________________ Type of Pool Concrete Gunite Vinyl Fiberglass Other_____________________________ New Installation Replacement Installation for In Ground Spa FCC Compliance Statement This device comp...

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