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USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

8

Maintaining the Aqua Trol System 

To maintain maximum performance, it is recommended that you open and visually inspect the cell 

every 3 months or after cleaning your filter.  The Aqua Trol will remind you to do this by flashing the 

“Inspect Cell” LED after approximately 500 hours of operation.  After you inspect the cell (and clean, 

if necessary) press the small “diagnostic” button next to the display for 3 seconds to stop the flashing 

“Inspect Cell” LED and start the timer for the next 500 hour inspection period.

The Aqua Trol electrolytic cell has a self cleaning feature incorporated into the electronic control’s 

logic.  In most cases this self cleaning action will keep the cell working at optimum efficiency.  In 

areas where water is hard (high mineral content) and in pools where the water chemistry has been 

allowed to get “out of balance”, the cell may require periodic cleaning.  The “Inspect Cell” LED will 

indicate if cell efficiency is decreased and servicing is necessary.  If the “Inspect Cell” LED remains 

on after a thorough cleaning, the cell may be worn and require replacement.  

Servicing and Cleaning the Aqua Trol Cell

Turn off power to the Aqua Trol before removing the electrolytic cell.  Once removed, look inside 

the cell and inspect for scale formation (light colored crusty or flaky deposits) on the plates and for 

any debris which has passed through the filter and caught on the plates.  If no deposits are visible, 

reinstall.  If deposits are seen, use a high pressure garden hose and try to flush the scale off.  If this 

is not successful, use a plastic or wood tool (do not use metal as this will scratch the coating off the 

plates) and scrape deposits off of the plates.  Note that a buildup on the cell indicates that there is an 

unusually high calcium level in the pool (old pool water is usually the cause).  If this is not corrected, 

you can expect to have to periodically clean the cell.  The simplest way to avoid this is to bring the 

pool chemistry to the recommended levels as specified.         

Mild Acid Washing: 

 Use only in severe cases where flushing and scraping will not remove the 

majority of deposits.  To acid wash, turn off power to Aqua Trol.  Remove cell from piping.  In a clean 

plastic container, mix a 4:1 solution of water to muriatic acid (one gallon of water to one quart of 

muriatic acid).  ALWAYS POUR ACID INTO WATER - NEVER POUR WATER INTO ACID.  Be sure to 

wear rubber gloves and appropriate eye protection.  The level of the solution in the container should 

just reach the top of the cell so that the wire harness compartment is NOT submerged.  It may be 

helpful to coil the wiring before immersing the cell.  The cell should soak for a few minutes and then 

rinse with a high pressure garden hose. If any deposits are still visible, repeat soaking and rinsing.  

Replace cell and inspect again periodically.

Winterizing

The Aqua Trol electrolytic cell and flow detection switch will be damaged by freezing water just as 

your pool plumbing would.  In areas of the country which experience severe or extended periods of 

freezing temperatures, be sure to drain all water from the pump, filter, and supply and return lines 

before any freezing conditions occur.  The electronic control is capable of withstanding any winter 

weather and should not be removed.

Spring Start-up

DO NOT turn the Aqua Trol on, until the pool water chemistry has been brought to the proper levels.  

This information can be found on page 2.  

Summary of Contents for Aqua Trol AQ-TROL-HP

Page 1: ...l AQ TROL RJ AQ TROL RJ TL AQ TROL HP AQ TROL HP TL Contents Introduction 1 Water Chemistry 2 Controls 7 Installation 9 Troubleshooting 13 Hayward Pool Products 620 Division Street Elizabeth NJ 07207 www hayward com 092016 RevM Hayward Pool Products 620 Division Street Elizabeth NJ 07207 www hayward com ...

Page 2: ...properly located outlet A green colored terminal marked Earth Ground is located inside the wiring compartment To reduce the risk of electric shock this terminal must be connected to the grounding means provided in the electric sup ply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment One bonding lug for US models two for Canadian model...

Page 3: ...tallation on a wide vari ety of above ground pools The cell may be connected with 1 1 flexible hose or to 2 rigid PVC pipe when the HP option is ordered or the cell may be mounted directly to the pool return jet when the RJ version is ordered Similarly the electrical connections may be made via 120V 15A straight blade linecord and receptacle standard Aqua Trol version no option designation or may ...

Page 4: ...oyment of the pool Test your water periodically Your local pool store can provide you with the chemicals and procedures to adjust the water chemistry Be sure to tell the pool store that you are using an Aqua Trol chlorine generator Saturation index The saturation index Si relates to the calcium and alkalinity in the water and is an indicator of the pool water balance Your water is properly balance...

Page 5: ...of water because of splashing backwashing or draining because of rain Salt is not lost due to evaporation Type of Salt to Use It is important to use only sodium chloride NaCl that is 99 pure This is common food quality or water softener salt available in 40 80 lb bags at your local Hayward dealer It is also acceptable to use water conditioning salt pellets however it will take longer for them to d...

Page 6: ...USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 4 ...

Page 7: ...NT PARTS 5 Stabilizer Cyanuric Acid Always check stabilizer cyanuric acid when checking salt These levels will most likely decline together Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm ...

Page 8: ...ccording to the Desired Level adjustment setting for the entire filtering pumping cycle SUPER CHLORINATE When you have an abnormally high bather load a large amount of rain a cloudy water condition or any other condition which needs a large amount of purification to be introduced put the Main Switch in the SUPER CHLORINATE position This electronically super chlorinates shocks the water for 24 hour...

Page 9: ... displayed move the main switch from AUTO to SUPER CHLORINATE to AUTO The temperature display will instantly change to degrees Celsius and the salt display will switch to grams liter Repeat this process to switch back to English units ppm and Fahrenheit Operation By understanding how the Aqua Trol operates you ll be sure to use it more effectively for maximum convenience and performance Assuming t...

Page 10: ...se metal as this will scratch the coating off the plates and scrape deposits off of the plates Note that a buildup on the cell indicates that there is an unusually high calcium level in the pool old pool water is usually the cause If this is not corrected you can expect to have to periodically clean the cell The simplest way to avoid this is to bring the pool chemistry to the recommended levels as...

Page 11: ...ol per manufacturers instruc tions This ensures a quick troublefree transfer to the Aqua Trol system Mounting the Aqua Trol Control The Aqua Trol is contained in a raintight enclosure that is suitable for outdoor mounting The control must be mounted a minimum of 5 ft 2 meters horizontal distance or more if local codes require from the pool The control is designed to mount vertically on a flat surf...

Page 12: ...ure that the flow switch is downstream from the cell When using the hose adaptors remove the o ring from the pipe union tailpiece and install them in the hose tailpieces Tighten all union nuts BY HAND for a watertight seal Return Jet installation RJ option Unscrew the hose adaptor from the pool return jet fitting and in its place screw in the right angle cell mounting adaptor Note that this instal...

Page 13: ...ire into typical above ground pool systems To provide safe operation the Aqua Trol must be properly grounded and bonded Input Power Models with the standard 120 VAC line cord should be plugged into a GFCI receptacle Twist lock models should be plugged into a twist lock receptacle wired to a GFCI circuit breaker For Canadian installations Connect to a circuit protected by a Class A ground fault int...

Page 14: ...ted at 120 VAC 15 A max Check the electrical rating marked on the pump motor Connecting a pump with a higher amperage rating may result in permanent damage to the Aqua Trol The 120 VAC standard or twist lock pump receptacle is located outside on the bottom of the enclosure Electrolytic Cell and Flow Switch The cell and flow switch plug into connectors on the Aqua Trol electronics unit Note that re...

Page 15: ...voltmeter If there is input power the fuse may have blown The Aqua Trol is protected by a 20 amp mini ATO fuse located on the circuit board above the cell connector 2 Filter pump not running Check that the time clock manual switch is in the auto center position or in the on top position If in auto then check that the time is correct check am pm by using the 24 hour indicator located near the 2 o c...

Page 16: ...he directions on page 8 for cell cleaning If the pool has the proper amount of salt and the Inspect Cell LED is still illuminated the cell may be worn and need replacement 10 Possible causes of little or no free chlorine residual Aqua Trol switch in OFF position Desired Level adjustment setting is too low Low stabilizer Cyanuric Acid Filter pump switched off or filter pump time too short 8 hours f...

Page 17: ...USE ONLY HAYWARD GENUINE REPLACEMENT PARTS 15 ...

Page 18: ...d war ranty service center For more information on authorized service centers please contact the Hayward Technical Service Support Center 61 Whitecap Road North Kingstown RI 02852 or visit the Hayward web site at at www hayward com WARRANTY EXCLUSIONS 1 Material supplied or workmanship performed by others in process of installation 2 Damage resulting from improper installation including installati...

Page 19: ... and mail within 10 days of purchase installation or register online Aqua Trol Chlorine Generator Warranty Card Registration First Name_____________ Last Name__________________ Street Address_____________________________________ City____________________State__________Zip_________ Phone Number________________Purchase Date__________ E mail Address_____________________________________ Serial Number m...

Page 20: ... website at www hayward com Hayward is a registered trademark and Aqua Trol is a trademark of Hayward Industries Inc 2012 Hayward Industries Inc All other trademarks not owned by Hayward are the property of their respective owners Hayward is not in any way affiliated with or endorsed by those third parties ...

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