Hayman Reese 03276RW Installation Instructions Manual Download Page 2

XX 

 

TOWBAR 

INSTALLATION INSTRUCTIONS

 

PART NUMBER 

03276RW

 

FORD RANGER PX3 CL4 CN UTE

 

 

 

49-75 Pacific Drive Keysborough, VIC 3173 
Phone: 1800 812 017 
Email[email protected]

 

 

 

 

Rev: 

C

 

 

 

 

 

 

 

 Page 

2

 

 

 

 

 

          Issue Date: 

04-03-2020

 

ENSURE THAT INSTRUCTIONS ARE UNDERSTOOD PRIOR TO FITMENT.

 

 

BEFORE YOU START:

 

 

 

1.

 

Hayman Reese recommends that instructions are read completely prior to fitment. 

2.

 

Check all hardware items have been included refer to assembly diagram.

 

3.

 

Please ensure this towbar is only fitted to vehicle models as per Hayman Reese application guide 

(www.haymanreese.com.au).

 

4.

 

Bumper Cuts

 

 

5.

 

Vehicle and bumper variations can and do occur during vehicle manufacture after initial towbar 
design. Fitment of towbar to vehicle and accuracy of bumper cut must be assessed prior to any 
bumper modifications made. Incorrect bumper cuts are not covered under Hayman Reese warranty.

 

 

 

 

 

6.

 

NOTE: Bumper cuts need to be approached with care, refer to notes below. 

 

Bumper centreline 

 where the centreline of the bumper needs to be determined, the installer 

must assess centre point by measurement of bumper width or determining two symmetrical 
reference points to give centreline.  

 

Bumper edge 

 To assist with accurate bumper cut measurement, reference to the start of the 

bumper edge is now being commonly used.  

o

 

Measure from bottom edge along bumper and around corner to the 70 mm point 
(Figure 1).  

o

 

Do not measure from visible bumper front of corner, upwards (Figure 2). 

 

 

7.

 

Drilling  

 

For any required drilling during installation, ensure that the area is clear of fuel, electrical & other components that may be 
damaged.  

 

All holes drilled into the body panels shall have all burrs & swarf removed then coated with a suitable rust preventative paint.

 

 

 

8.

 

Bolts/Fasteners 

 

Ensure that all hardware is fastened to correct torque as specified in this fitting instruction.  

 

All fasteners supplied with this product are used to achieve a specified clamp loading. If replacement is required ensure that 
fasteners of the same grade and class are used.  

9.

 

 

10.

 

NOTE: Achieving correct torque is critical to proper installation and responsibility of the installer. Towbar failures attributed to 
tension issues from over tightening or under tightening are not covered by Hayman Reese warranty. 

11.

 

 

 

 

12.

 

Product Labels 

a.

 

Towbar load rating sticker provided with this product shall be conspicuously located on inside rear end of the driver’s door.

  

b.

 

Powertrain Control Module (PCM)/Body Control Module (BCM) upgrade warning label will be provided in towbar kit for 

vehicles as required. Affix warning label in door and owner’s handbook.

 

 

 

 

 

 

 

 

WARNING:

 

 

1.

 

 

2.

 

Do not, drill, cut, weld or otherwise modify the towbar.  

3.

 

FOR TOWING PURPOSES ONLY - This towbar is designed and tested by Hayman Reese to adhere to ADR 62/02 which provides 
only for the expected load demands of towing. 

Figure 1 

INCORRECT

 

CORRECT 

Place V

ehicle PCM/ BCM upgrade 

warning label 

in door AND on front 

cover of owner’s service handbook

 

Place 

Load Rating 

sticker 

inside driver’s 

door here 

Figure 2 

Summary of Contents for 03276RW

Page 1: ...aked 750 kg Tail Harness Length Required 1800 mm Maximum Static Ball Load 350 kg TBM Lug Part Number 21161 Wiring Part Number WLL90003 FITTING DETAILS Towbar Installation Time 60 Mins Hayman Reese Sma...

Page 2: ...ible bumper front of corner upwards Figure 2 7 Drilling For any required drilling during installation ensure that the area is clear of fuel electrical other components that may be damaged All holes dr...

Page 3: ...SCREW PAN HD M4 X 16 X 0 7P G4 6 2 3 NUT PLATE LH T6 1 14 NUT NYLON LOCK HEX HD M4X0 7P G8 2 4 NUT PLATE RH T6 1 15 HAYMAN REESE LOGO STICKER 1 5 WASHER FT M12 x 37 x 3mm 12 16 HITCH BOX COLLAR COVER...

Page 4: ...TE Place the bumper step assembly on a safe place to avoid damage Remove two bolts from each side of step connecting the step mount bracket to rear bumper step assembly and discard the bolts Align two...

Page 5: ...lide the step mount bracket outwards to have a gap of 1200mm The lock nuts are located on the underside of the bumper 2 3 For Vehicles with Factory Fitted Towbar Remove the 2x M12x 40 Step bolts from...

Page 6: ...on either side as shown 5 Bumper Fitment 5 1 Fitment of Bumper step assembly for steel and plastic version Loosely secure the step mount bracket of the rear bumper step assembly to the chassis rail v...

Page 7: ...per is aligned prior to fastening horizontal M12 Fasteners Reconnect all electrical connections to rear bumper step assembly Reattach spare wheel on to Vehicle IMPORTANT Due to possible vehicle variat...

Page 8: ...floor carpet bracket may or may not be present 9 Connect the vehicle CAN Trailer Power connectors 1 to the harness patch mating connectors 2 10 Connect the harness patch connector 3 to the ECU 4 WLE7...

Page 9: ...aterproof the trailer patch 8 way connector 1 and the tail harness 8 way male connector 2 using silicone or grease 3 16 Mount the tail harness socket 1 to the towbar mounting bracket using M4 fastener...

Page 10: ...class fasteners Inspection should be requested to coincide with vehicle major services 3 It is the owner s responsibility to ensure towing and down ball weight capacities of the towing vehicle are not...

Page 11: ...properly installed and Smart pin nut is installed and tensioned Replacement parts are available from your Hayman Reese Distributor TOWBALL MOUNT REMOVAL INSTALLATION STEP 1 Insert Trailer Ball Mount...

Page 12: ...E PC APP Ensure the vehicle battery is fully charged Use of a battery support unit BSU is advised during the coding process Ensure towbar wiring loom and ECU are correctly installed as per Hayman Rees...

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