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8

Trouble 

Possible causes 

Remedies 

Motor unable running, 

Running too Slow, or 

Getting hot 

(1)

 

Fault in line, or voltage insufficient 

(2)

 

Power wire too thin or too long 

(3)

 

Fault in pressure switch  

(4)

 

Fault in motor  

(5)

 

Sticking of main compressor 

(1)

 

Check the line 

(2)

 

Replace the wire  

(3)

 

Repair or replace  

(4)

 

Repair or replace 

(5)

 

Check and repair 

 

Sticking of main 

compressor 

(1)

 

Moving parts burnt due to the oil 

insufficient  

(2)

 

Moving parts damaged, or stuck by 

foreign body. 

Check crankshaft, bearing, 

connecting rod, piston, 

piston ring, etc, And 

replace if necessary. 

Terrible shake or 

abnormal noise  

(1)

 

Connecting part loosed 

(2)

 

Foreign body got into main compressor 

(3)

 

Piston knocking valve seat 

(4)

 

Moving parts seriously worn 

(1)

 

Check and retighten 

(2)

 

Check and clean away 

(3)

 

Replace with thicker 

paper gasket  

(4)

 

Repair or replace 

Pressure insufficient 

or discharge capacity 

decreased 

(1)

 

Motor running too slow  

(2)

 

Air filter chocked up  

(3)

 

Leakage of safety valve  

(4)

 

Leakage of discharge pipe  

(5)

 

Sealing gasket damaged  

(6)

 

Valve plate damaged, carbon buildup or 

stuck. 

(7)

 

Piston ring and cylinder wor

n or 

damaged  

(1)

 

Check and remedy 

(2)

 

Clean or replace the 

cartridge 

(3)

 

Check and adjust  

(4)

 

Check and repair 

(5)

 

Check and replace 

(6)

 

Replace and clean 

(7)

 

Repair or replace 

Excessive Oil 

Consumpion 

(1)

 

Oil level too high 

(2)

 

Breath pipe chocked up  

(3)

 

Piston ring and cylinder wo

rn or 

damaged 

(1)

 

Keep the level within 

set range  

(2)

 

Check and clean  

(3)

 

Repair or replace  

 

TROUBLESHOOTING

Summary of Contents for HWKAC3

Page 1: ...100 Litre Air Compressor Operator s Manual WARNING Before using this appliance read the Operator s manual and follow all its safety rules and instructions ...

Page 2: ...equency 60HZ 50Hz Motor Poles 2P 2P Rated Speed 1150r min 950 r min Current 25A 15A Theoretic Discharge Discharge Discharge Pressure Discharge Delivery at 115PSI 0 8MPa 10 2CFM 290L min Discharge Pressure 115PSI 0 8MPa Restart Pressure 70 PSI 0 5MPa Air Outlet Size 1 4 SPECIFICATION 2 ...

Page 3: ...MAIN COMPONENTS 3 1 Pressure Gauge 2 Regulator Valve 3 Handle 4 Coupler 5 Safety Valve 6 Pressure Switch 7 Pump Head 8 Motor 9 Wheel 10 Tank 11 Power Cord 12 Drain Cock 8 7 6 5 4 2 1 11 9 10 12 3 ...

Page 4: ...Keep voltage within 4 of the rated value 5 Keep the oil level in the red circle of the oil leveller 6 For use above 10 C use SAE30 or L DAB100 compressor oil For use below 10 C SAE10 or L DAB68 compressor oil is recommended 7 Open the outlet valve set the pressure switch to the on position and let the compressor run for 10 minutes before attaching any air tools to ensure all moving parts are well ...

Page 5: ...sted by the regulating valve Pull out the regulating valve knob and turn it clockwise to increase pressure 3 When the running compressor needs to be stopped set the pressure switch to the off position 4 As soon as the compressor has been turned off release any any compressed air in the discharge pipe by turning the regulator knob fully anticlockwise Failure to do this will result in damage to the ...

Page 6: ...llow instructions on page 5 7 If the release valve doesn t work when the motor is stopped find the cause immediately so as not to damage motor 8 Lubricating oil must be clean oil level should always be kept in the red circle of the oil gauge 9 Before restarting the motor by pushing the reset button check the air compressor carefully for the problems and check the pressure in the air tank to ensure...

Page 7: ... use and replenish if necessary 4 To replenish oil remove bolt from sump drain off any old oil and replace with new Never mix old and new oil 5 Clean air filter every 3 months 6 Have the safety valve and pressure gauge checked by a certified repair centre every 6 months to ensure they are in the correct working condition 7 Make sure the air tank is not damaged and no rust has formed 8 Have the thi...

Page 8: ...body got into main compressor 3 Piston knocking valve seat 4 Moving parts seriously worn 1 Check and retighten 2 Check and clean away 3 Replace with thicker paper gasket 4 Repair or replace Pressure insufficient or discharge capacity decreased 1 Motor running too slow 2 Air filter chocked up 3 Leakage of safety valve 4 Leakage of discharge pipe 5 Sealing gasket damaged 6 Valve plate damaged carbon...

Page 9: ...PARTS 9 ...

Page 10: ...ston Pin 2 50 Bolt M8 x 30 2 16 Ciclip 14 4 51 Screw M5 x 35 4 17 Connecting rod 2 52 Washer 5 4 18 Breath Pipe 1 53 Plastic mat 8 19 Crankcase 1 54 Net 1 20 Right angle connecter 1 55 Belt 1 21 Oil leveler G1 2 1 56 Compressor belt wheel 1 22 Oil discharge screw 1 57 Drain cock 1 4 1 23 Nut M8 16 58 Washer foot subassembly 2 24 Spring washer 8 21 59 Handle 1 25 Screw M8 x 32 8 60 Screw M8 x 8 4 2...

Page 11: ... in moving parts Always tie long hair back and wear suitable clothing 8 Clear the work area of all unnecessary tools debris and furniture 9 During operation the motor connections compressor body cylinder head and tubes may get hot do not touch 10 Do not direct the air stream at people or animals Compressed air can cause soft tissue damage and propel dirt and other particles at high speed 11 This c...

Page 12: ...WARNING Before using this appliance read the Operator s manual and follow all its safety rules and instructions ...

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