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Hawk HAWKJAW 100K-2GSR Operation, Maintenance And Service Manual Download Page 82

Drawings  81

ITEM

QTY.

PART NO./DESCRIPTION

COMMENTS

1

1

20145 B ase P late As sembly

2

1

20084 Torque Cylinder Bracket, Upper Ass embly

3

1

20088 Torque Cylinder Bracket, Lower

4

1

20080-2 Torque Cylinder Mount, Lower A ssembly

5

1

20004-3A  Jaw Plate Assem bly, W elded

6

1

20004-1B  Jaw Plate Assem bly, W elded

7

10

12042 S him

8

2

20002A Hook Assem bly

9

2

20188 A djust Nut Assem bly

10

2

20072 Nut Bearing Plate

11

1

20209-TOP Heel Die Holder A ssembly, Top

See Explosion

12

2

20078 S tationary Jaw Cradle As sembly

13

2

20211-TB  Hook Die Holder A ssembly, M iddle

See Explosion

14

2

20269 Lock Plate

15

4

806644_1 1.4-7 x 4.00 lg. Hex B olt Grd. 9

16

2

20217 S houlder B olt

17

8

806594-500_1-14 Lock Nut

18

2

20289-1A  Lock Plate, W rench B olt

19

2

20289-2A  Lock Plate, W rench B olt

20

4

20218 B olt, W rench

21

4

807493-250 Cotter Pin

22

1

20049A Stud, Pipe Stop Retrofit

23

4

20234 P ivot Sleeve

24

4

20198 P ivot Pin

25

7

1103K1 Grease Fitting, Straight

26

2

20202 Nut Stop Retainer

27

2

20200 Nut Stop

28

8

806004_3.8-16 x .75 Lg. Hex B olt

29

10

810645_3.8 Lock W asher

30

8

1103K3 Grease Fitting, 90 Degree

31

2

808413_1.2-13 x .75 lg. Soc. Hd. Cap Screw

32

4

810703_1.2 Lock W asher

33

2

92384A092 Push Button Pin

34

1

20209-B OT Heel Die Holder A ssembly, Bottom

See Explosion

35

4

806624_1-14 x 4.50 lg. Hex B olt Grd. 9

36

2

20270 Hook P in

37

2

98401A446_3.32 x 1.50 lg Cotter Pin

38

1

20173A Filter B racket Assembly

39

1

H25 Hydraulic Filter Assem bly

See Explosion

40

1

A22 On Board Air Filter Assem bly

See Explosion

41

2

806011_3.8-16 x 1.0 Hex B olt

42

4

805847_1.4-20 x 1.00 lg. Hex Bolt

43

4

810587_1.4 Lock W asher

44

2

806246_1.2-13 x 1.00 Hex B olt Grd. 9

45

2

30117 A ngle Braket Bolt, S mall

46

4

30118 A ngle Bracket Bolt, Large

47

4

91074A038 Lock W asher A ssembly, 1.0

48

22

91074A036 Lock W asher A ssembly, 3.4

49

4

806529_3.4-16 x 1.75 lg. Hex Bolt Grd. 9

50

1

20258 B umper, Torque Cylinder

51

2

91259A118_5.8 x .50 lg. Shoulder Bolt

52

1

20268 Level

53

2

809403-1_10-32 x .625lg. P hils. Hd Screw SS

54

2

809476_10 Lock W asher, High Collar

55

2

1103K2 Grease Fitting, 45 Degree

56

1

806627_1-14 x 5.00 lg. Hex B olt Grd. 9

57

1

20004A-3B Jaw P late A ssembly, W elded

58

1

20004A-1A Jaw P late A ssembly, W elded

59

1

620_Cent.1.75x14.0 x .207 Extention S pring

60

1

807520_3.16 x 1.50lg. SS Roll Pin

61

1

20121 Torque Cylinder M ount, Upper Assem bly

62

1

H18S Grip Tilt Cylinder A ssembly

See Explosion

63

1

H17 Torque Cylinder A ssembly

See Explosion

64

4

2062-6-6S_6M ORB x  6M JIC Fitting 90

65

2

806628-H B olt, Grip Cylinder M iddle W rench

66

2

SL5 Danger Label

67

8

807801_ P op Rivet

68

4

20234-1 Pivot Sleeve Keeper

69

16

806539_3.4-16 x 3.00 lg.Hex B olt Grd. 9

70

1

H18 Grip Tilt Cylinder Assem bly

See Explosion

100K-2GSR Top-Bottom Wrench Assembly

Summary of Contents for HAWKJAW 100K-2GSR

Page 1: ...OPERATION MAINTENANCE AND SERVICE MANUAL 100K 2GSR Serial 141 M100K Serial 200 HAWK INDUSTRIES INC 1245 East 23rd Street Signal Hill CA 90755 Phone 562 424 0709 Fax 562 490 9959 www hawkindustries com...

Page 2: ...te jaws spinning wrench rollers or gripping dies The HawkJaw s modular design enables the unit to be maintained on the rig floor SAFETY The HawkJaw M100K 2GSR provides a fast safe and efficient method...

Page 3: ...g the Spinner 19 Position for Make Up 20 Setting Make Up Torque 22 Make Up 23 Low Torque Warning Test 24 Adjust for Break Out 25 Adjusting the Spinner 26 Position for Break Out 27 Break Out 29 Mainten...

Page 4: ...Drive Roller Sprocket Bearings 52 Drive Roller Sprocket Bearings 52 Changing the Torque Cylinder 54 Torque Cylinder 54 Changing the Grip Cylinders 58 Top Grip Cylinder 58 Middle Grip Cylinder 60 Bott...

Page 5: ...Air Conn 120 25726 Chain OilerAssembly 122 20209 BOT Heel Die HolderAssembly Bottom 124 20209 MID Heel Die HolderAssembly Middle 126 20209 TOP Heel Die Holder Assembly Top 128 20211 MID Hook Die Holde...

Page 6: ...K Main ManifoldAssembly 176 M100K Spin ManifoldAssembly 178 20211 MID Hook Die HolderAssembly Middle 180 20211 TB Hook Die Holder Assembly Top Bottom 182 50209 TOP Heel Die Holder Assembly Top 184 502...

Page 7: ...f such parts Hawk Industries will in no event be liable for consequential damages or contingent liabilities arising out of the failure of any parts to operate properly No expressed implied or statutor...

Page 8: ...REMENTS DIMENSIONS TORQUE 100 000 ft lbs MAXIMUM PIPE ROTATION 50 degrees WRENCH SIZE RANGE 4 __ 9 1 2 OD tool joints SPINNER SIZE RANGE 3 __ 9 1 2 OD tube AIR POWER SOURCE 100 psi 2 10 cfm HYDRAULIC...

Page 9: ...l parts must be ordered by giving the quantity needed the full part number as listed in this manual under Part the unit serial number the model number and part name Quantity Part Serial Model Part Nam...

Page 10: ...ng within 2 3 ft of the rotary table center NOTE The hanging cable must permit the HawkJaw to move from the drill pipe connection to the mouse hole connection to the HawkJaw rest position 3 5 ft away...

Page 11: ...ameter steel cable 3 Enough cable length to suspend the Hanger Eye HE 20 ft above the rig floor 4 Enough cable length to allow the HawkJaw to rest on the rig floor 3 5 ft away from the rotary table wi...

Page 12: ...he HawkJaw to move from its rest position to the drill pipe connection to the mousehole connection WARNING TheHawkJawisaclosedcentersystemwhichmust have apressure compensated volume controlled power u...

Page 13: ...move from its rest position to the drill pipe connection to the mouse hole connection WARNING The HawkJaw must receive clean dry air Running the HawkJaw without a Hawk approved air filter Part 061 J2...

Page 14: ...The HawkJaw Rod side HR Leader hose Quick Disconnect is male NOTE Make sure the rod side of the Raise Lower cylinder R connects to the hanging cable NOTE Tightly connect the quick disconnects Aloose...

Page 15: ...If any other parts on the HawkJaw move see Trouble Shooting Continued on next page NOTE Tightly connect the quick disconnects A loose connection causes a pressure drop in the hydraulic fluid which he...

Page 16: ...the Control Handle CH on both Control Panels and Raise R and Lower L to position the HawkJaw middle wrench MW near the drill pipe shoulder S location Continued on next page WinchHook Up WinchHook Up I...

Page 17: ...he derrick Make sure there is enough slack in the line to enable the HawkJaw to move onto the drill pipe connection 12 Engage the Winch Clutch C 13 Use Winch Off WOff to pull the HawkJaw 3 to 5 ft awa...

Page 18: ...ld occur If any other parts on the HawkJaw move see Trouble Shooting NOTE Tightly connect the quick disconnects A loose connection causes a pressure drop in the hydraulic fluid which heats up the flui...

Page 19: ...e pointer 1 4 larger than the measured diameter of the tool joint 3 For safety adjust the Bottom wrench nut BN 1 larger than the Top wrench nut TN and Middle wrench nut MN 4 Rotate the Top wrench nut...

Page 20: ...djustforMakeUp AdjustforMakeUp Operation 19 NOTE Spinner performance could be reduced if the spinner push cylinder stroke is insufficient to allign the spinner correctly with the drill pipe especially...

Page 21: ...nection 4 Use Raise R and Lower L to center the Top wrench dies TD and the Middle wrench dies MD between the shoulder S 5 Keep the Middle wrench dies MD away from the Hard banding HB 6 Keep the Top wr...

Page 22: ...o level the wrenches Center the level bubble LB 9 If the HawkJaw wrenches TW MW BW hang sloped to the right or to the left push and hold down Winch Off WOff to back the HawkJaw off the pipe Use Lower...

Page 23: ...til the stand rotates down to the shoulder 7 Release Spin S Immediately press and hold Grip G 8 While holding down Grip G press and hold Torque T While holding down both Grip G and Torque T rotate the...

Page 24: ...edle TN 7 When the Torque gauge needle rises above and settles at the desired torque this rising above is a normal hydraulic adjustment release Torque T Immediately release Torque T button and the wre...

Page 25: ...Torque Warning Connector Re torque the connection The torque gage should indicate the same reading If it does not see Trouble Shooting Test 2 Hawk strongly recommends testing the Low Torque Warning S...

Page 26: ...e measured diameter of the tool joint 3 For safety adjust the Top wrench nut TN 1 larger than the Middle wrench nut MN and the Bottom wrench nut BN 4 Rotate the Middle wrench nut MN and the Bottom wre...

Page 27: ...t for Break Out D Adjust for Break Out QR SAB SSA 26 Operation NOTE Spinner performance could be reduced if the spinner push cylinder stroke is insufficient to allign the spinner correctly with the dr...

Page 28: ...ise R and Lower L to center the Middle wrench dies MD and the Bottom wrench dies BD between the shoulder S 4 Keep the Bottom wrench dies BD away from the Hard banding HB 5 Keep the Middle wrench dies...

Page 29: ...to level the wrenches Center the level bubble LB 8 If the HawkJaw wrenches TW MW BW hang sloped to the right or to the left push and hold down Winch Off WOff to back the HawkJaw off the pipe Use Lowe...

Page 30: ...curs release Torque T Immediately release the wrench Grip G See note below 6 Press and hold down Spin S until the stand pops out of the connection Release Spin S If the stand will not spin release Spi...

Page 31: ...edly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Die Pivot Blocks 1 Pump grease fittin...

Page 32: ...the wrench nut surface NS on the top wrench middle wrench and bottom wrench Hook Pivot Bearing Cap 1 Pump the Hook pivot bearing cap grease fittings H1 H2 on the top and bottom of each wrench Part Num...

Page 33: ...on repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Grip Cylinder Pivot Points 1...

Page 34: ...Air power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Mounting Arm Pivot Points 1 Pump grease fittings MP1 MP3 on each Mounting Arm M1 M2 Par...

Page 35: ...s still pressure in the Pressure Line Proceed with caution Hydraulic Filter 1 Remove the Filter Cannister C 2 Remove the Filter Element E 3 Insert the new Filter Element 4 Replace the Filter Cannister...

Page 36: ...Air Filter 061 A22 Float Drain D 061 A22A Filter Cartridge Kit FC SC 061 A22B C Gasket G 061 A22D Base C 061 A22E Corner Bolt Kit CB 061 A22F Base Core H 061 A22G Change Every 2 Months INITIAL STEPS 1...

Page 37: ...Dies 1 Use the 3 4 wrench to remove the Die Holder Bolts B Remove the Die Retainer DR 2 Slide out the worn Die D 3 Make sure the back and sides of the new Die are clean 4 Grease the back of the new D...

Page 38: ...epeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Top Wrench Heel Die 1 Use the 3...

Page 39: ...12 Replace the Heel Die Rollers R 13 Replace the Roller Bushings RB 14 Use the 3 4 wrench to replace the Heel Die Roller Bolts B and Lock Washers 38 Maintenance Repair ChangingtheHeelDies Changingthe...

Page 40: ...power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Middle Wrench Heel Die 1 Use the 3 4 wrench to remove the Heel Die Roller Bolts B 2 Pull ou...

Page 41: ...ler Bolt B and Lock Washers 40 Maintenance Repair ChangingtheHeelDies ChangingtheHeelDies Part Numbers Part Name Part Spirol Lock Washer 999 810703 Die Roller Bolt B 999 806307 Die Roller R 061 20210...

Page 42: ...Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Bottom Wr...

Page 43: ...Roller R 061 20210 Die D 061 20194 Die Holder DH 061 20192 1A Heel Die Pin P 061 92384A092 6 Grease the back of the new Die 7 Insert the new Die into the Die Holder DH with the teeth of the Die facing...

Page 44: ...Press in the Grip Hold GH button 3 Press and hold the Spin S button While holding down the Spin S but ton press and hold the Chain Oiler CO button for 3 seconds 4 Release the Spin S button 5 Pull out...

Page 45: ...aulic pressure 4 Disconnect the Air power supply 5 Push in the E stop 6 Assume that there is still a load on every actuator Proceed with caution Drive Roller Sprocket Bearings 1 Use the 7 16 wrench to...

Page 46: ...Once per Month Tools Required Grease gun Spinner Grip Cylinders 1 Pump grease fittings SC1 SC4 Chain Drive Shaft Bearing 1 Pump grease fitting CB1 Maintenance Repair 45 SpinnerMaintenance SC1 SC2 SC3...

Page 47: ...liding Tube 1 Pump grease fittings ST1 ST4 Spinner Mount Sliding Block 1 Pump grease fitting SB1 NOTE Consisten lubrication of the Spinner sliding tube and block increases performance and component li...

Page 48: ...ox 1 Make sure the gear box oil level reaches the top pipe plug RP Winch Gear Box 1 Make sure the gear box oil level reaches the top pipe plug WP NOTE Consistent lubrication of the Spinner and Winch i...

Page 49: ...ly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop E 6 Assume that there is still a load on every actuator Proceed with caution Chain 1 Make sure the Spinner doors S...

Page 50: ...h ends of the new chain meet at the Drive roller sprockets DRS 10 Feed the ends of the chain around the outside of the Drive rollersprockets DRS 11 Place the ends of the new chain together 12 Insert t...

Page 51: ...edly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Press the Grip button repeatedly to bleed hydraulic pressure 6 Push in the E stop E 7 Assume that there is still a load on every ac...

Page 52: ...kets 4 Make sure the T on each Drive Roller Sprocket faces up 10 Replace the Bearing Caps 2 and Bearing Seals 3 11 Use the 3 4 wrench to replace all Bearing Cap Bolts 9 Use new Lock Washers 12 and red...

Page 53: ...n the Hydraulic power unit 3 Press the Grip button repeatedly to bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop E 6 Assume that there is still a load on every actuator...

Page 54: ...ew Lock Washers 12 and Red Loctite when replacing the Bearing Cap Bolts 9 Assemble the Lock Washers 12 as shown Torque Bearing Cap Bolts 9 to 75 lb ft NOTE Hawk recommends that all four bearings 8 be...

Page 55: ...t from underneath the Reset Cam RC 4 Release both Torque T and Grip G and immediately push in the E stop E The Torque Cylinder C will freeze and remain partially extended 5 Shut down the Hydraulic pow...

Page 56: ...nder Safety Clip SC to pull out the Torque Cylinder Rod Pin P 10 Disconnect the Low Torque Warning System Hydraulic Hoses HH HH1 11 Use the 1 1 8 wrench and 5 8 Allen wrench to remove the Top Torque C...

Page 57: ...Bolts BB Use new Lock Washers and red loctite when replacing the Bottom Torque Cylinder Mount Bolts BB Assemble the Lock Washers as shown 19 Use the 1 1 8 wrench and 5 8 Allen wrench to replace the T...

Page 58: ...E stop The Middle wrench will retract Part Numbers Part Name Part Mount Bolt TBH 999 806542 1 Mount Bolt TBA 999 806542 Mount Bolt BB 999 806529 Lock Washers 061 91074A036 Safety Clip SC 061 98335A114...

Page 59: ...bleed hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop E 6 Assume that there is still a load on every actuator Proceed with caution Top Grip Cylinder 1 Use the Two 11 16 wrenc...

Page 60: ...Replace the Grip Cylinder Rod side Bolt RB Assemble with cotter pin 9 Use the Two 11 16 wrenches to connect the Cap side Hose CH 10 Use the Two 11 16 wrenches to connect the Rod side Hose RH Part Num...

Page 61: ...heck for fluid flow Bleed any pressure Disconnect the Rod side Hose RH 2 Use the Two 11 16 wrenches to slowly loosen the Cap side Hose CH Check for fluid flow Bleed any pressure Disconnect the Cap sid...

Page 62: ...11 Make sure no bodily parts are in the retract path of the Torque Cylinder Turn on the hydraulic power unit Pull out the E stop The Middle wrench will retract Part Numbers Part Name Part Grip Cylinde...

Page 63: ...ush in the E stop E 6 Assume that there is still a load on every actuator Proceed with caution Bottom Grip Cylinder 1 Use the Two 11 16 wrenches to slowly loosen the Rod side Hose RH Check for fluid f...

Page 64: ...Flex Lock Nut 8 Replace the Grip Cylinder Rod side Bolt RB 9 Use the Two 11 16 wrenches to connect the Cap side Hose CH 10 Use the Two 11 16 wrenches to connect the Rod side Hose RH Part Numbers Part...

Page 65: ...ed hydraulic pressure 5 Disconnect the Air power supply 6 Push in the E stop E 7 Assume that there is still a load on every actuator Proceed with caution Main Block Fittings and Hoses 1 Use the 7 8 wr...

Page 66: ...on repeatedly to bleed hydraulic pressure 5 Disconnect the Air power supply 6 Push in the E stop E 7 Assume that there is still a load on every actuator Proceed with caution Air Logic System and Main...

Page 67: ...d hydraulic pressure 4 Disconnect the Air power supply 5 Push in the E stop E 6 Assume that there is still a load on every actuator Proceed with caution Spinner Motor Sequence Valve 1 Use the 3 4 wren...

Page 68: ...be solved by gripping the Hawkjaw on the pipe and looking to see if the throat of the hook is contacting the pipe body If the hook is contacting the pipe body while gripping not torquing then the wren...

Page 69: ...linder valve Spin Block port V1 slightly clock wise The spinner is adjusted too small for the drill pipe Adjust the spinner to the correct pipe size See Operation Use an allen wrench to tighten the Sp...

Page 70: ...valve is located at Port MSEQ on the main hydraulic block See Maintenance Repair Drawings Use an allen wrench to rotate the Spinner retract needle valve adjustment counter clockwise until spinner grad...

Page 71: ...l pipe To do this first remove the quick release pin and slide out die Make sure to grease the die holder when replacing The Drive Rollers are worn out If the Drive Roller Groove is no longer visible...

Page 72: ...ylinder seals If necessary replace the cylinder For a Grip cylinder see Maintenance Repair For a Spinner grip cylinder see Drawings For the Torque cylinder see Maintenance Repair For the Raise Lower C...

Page 73: ...e extension path of the cylinder rod Check for Spinner grip cylinder cap side seal integrity Slowly loosen the Spin Block Port SR fitting Check for fluid flow If there is a piston seal leak fluid will...

Page 74: ...on Turn on the hydraulic power unit Push in the Lower button and hold down the Lower button While holding down the Lower button check for Raise Lower cylinder piston seal integrity Make sure no bodily...

Page 75: ...unt arm thrust bearing plates See Drawings The mount arm thrust bearings are worn out Replace the mount arm thrust bearings See Drawings Properly connect the Winch hoses to the Winch Motor See Drawing...

Page 76: ...Winch if the flow setting is rotated clockwise to refusal See Trouble Shooting Winch moves at an undesired speed Use a 7 32 allen wrench to adjust the Winch sandwich valve H6 flow settings at each en...

Page 77: ...Drawings To check poppet seal damage refer to page 23 for LOW TORQUE WARNING TEST 1 PROCEDURES The low torque warning small U cup seal is leaking Replace the seal Make sure the seal is installed with...

Page 78: ...Trouble Shooting 77 Notes Notes...

Page 79: ...100K 2GSRFullHawkjawAssembly 100K 2GSRFullHawkjawAssembly 78 Drawings...

Page 80: ...1 100K 2GSR 6 Left Control Handle Assembly See Explosion 6 1 100K 2GSR 7 Right Control Handle Assembly See Explosion 7 1 100K 2GSR 13 W inch Mount Assembly See Explosion 8 1 100K 2GSR 2 Spinner Mount...

Page 81: ...80 Drawings 100K 2GSRTop BottomWrenchAssembly...

Page 82: ...06624_1 14 x 4 50 lg Hex Bolt Grd 9 36 2 20270 Hook Pin 37 2 98401A446_3 32 x 1 50 lg Cotter Pin 38 1 20173A Filter Bracket Assembly 39 1 H25 Hydraulic Filter Assembly See Explosion 40 1 A22 On Board...

Page 83: ...82 Drawings 65 0LGGOH UHQFK VVHPEO...

Page 84: ...22 2 5 66 0 0 2 6 5 66 0 2 7 5 5 6 77 1 5 2 7 5 3 1 1 02817 66 0 187 6723 5 7 1 5 72548 1 5 3 1 6 28 5 2 7 2 7 5 1 1 187 02 3 927 6 9 2 3 7 22 3 1 2 3 7 5 1 2 7 2 3 7 5 1 2 7 635 1 02817 3 7 1 187 02...

Page 85: ...84 Drawings 100K 2GSRHydro PneumaticAssembly...

Page 86: ...lt 8 14 810703_1 2 Lock Washer 9 8 810705_1 2 Flat W asher 10 6 806239_1 2 13 x 75lg Hex Bolt 11 4 806003_3 8 16 x 75 lg Hex Bolt 12 8 810645_3 8 Lock Washer 13 4 806004 1_3 8 16 x 75 Lg Hex Bolt Dril...

Page 87: ...86 Drawings 100K 2GSR Hanger Assembly...

Page 88: ...ssembly 22 2 806504_3 4 10x6 00lg Hex Bolt Grd 9 23 1 H178 Torque Gauge 24 1 806624_1 14 x 4 50 lg Hex Bolt Grd 9 25 1 806594 500_1 14 Lock Nut 26 2 805987 750 3 8 16 Flex Nut 21FKF616 27 2 810703_1 2...

Page 89: ...88 Drawings 100K 2GSRLeftControlHandleAssembly 100K 2GSRLeftControlHandleAssembly...

Page 90: ...x 50 LG HEX BOLT 6 4 810616_5 16 Loc k W asher 7 1 2 806004_3 8 16 x 75 Lg Hex Bolt 8 1 2 810645_3 8 Loc k W asher 9 4 806041_3 8 16 x 2 00 lg Hex Bolt Grd 5 10 4 805987 750 3 8 16 Flex Nut 21FKF616 1...

Page 91: ...90 Drawings 100K 2GSRRightControlHandleAssembly 100K 2GSRRightControlHandleAssembly...

Page 92: ...BN Check Valve 14 1 20104 2 Control Handle Right Bott Assembly 15 2 806051_3 8 16 x 3 50lg Hex Bolt 16 1 A15 Air Manifold 17 1 30113 Orifice Fitting 18 1 2087 019 Orifice Plug 19 2 2081 4 2S 1 4 x 1 8...

Page 93: ...92 Drawings 100K 2GSRWinchMountAssembly 100K 2GSRWinchMountAssembly...

Page 94: ...806542 1_3 4 16 x 4 50 Hex Bolt 7 4 91074A036 Lock W asher Assembly 3 4 8 2 806542_3 4 16 X 4 50lg Soc Hd Cap Screw 9 6 806284_1 2 13 x 2 00lg Hex Bolt 10 8 810703_1 2 Lock W asher 11 2 806244_1 2 13...

Page 95: ...94 Drawings 100K 2GSRSpinnerMountAssembly 100K 2GSRSpinnerMountAssembly...

Page 96: ...Flex Nut 21FK820 22 6 806543_3 4 16 x 5 00lg Hex Bolt Grd 9 23 6 91074A036 Lock W asher Assembly 3 4 24 2 806445_5 8 11 x 5 00lg Hex Bolt Grd 9 25 6 810732_5 8 Lock Washer 26 1 806088_3 8 24 x 375lg S...

Page 97: ...96 Drawings 100K 2GSRStandAssembly 100K 2GSRStandAssembly...

Page 98: ...k W asher Assembly 3 4 4 6 806436_5 8 11 x 1 50 lg Hex Bolt Grd 9 5 7 810732_5 8 Lock Washer 6 1 806439_5 8 11 x 2 50 lg Hex Bolt Grd 9 7 1 806538_3 4 16 x 2 00 lg Hex Bolt Grd 9 8 1 806594 500_1 14 L...

Page 99: ...98 Drawings 100K 2GSRHawkjawSpinnerAssembly 100K 2GSRHawkjawSpinnerAssembly...

Page 100: ...er 39 2 806452_5 8 11 x 9 00 lg Hex Bolt 40 2 806416_5 8 11 Hex Nut 41 2 24729 Flanged Bearing 42 2 24637 Bushing 43 20 806373_1 2 20 x 2 00 lg Hex Bolt Grd 9 44 5 1103K1 Grease Fitting Straight 45 8...

Page 101: ...100 Drawings 100K 2GSRPipeStopAssembly 100K 2GSRPipeStopAssembly...

Page 102: ...ck Washer High Collar 10 1 20229A Linkage Nut Modified 12 1 20061A Shock Sleeve 13 1 20069 Index Pipe Stop 14 2 106 Ball Thrust Bearing Aseembly 15 1 20062AAdjust Screw 16 1 20070 Adjust Nut 18 1 2006...

Page 103: ...102 Drawings 100K 2GSRHydraulicConnections 100K 2GSRHydraulicConnections...

Page 104: ...6FJICx 6FJICx95 00lg 6 Hose G3R G3P Top Grip Rod Piston 10 6 HOS 62G_ 6FJICx 6FJICx36 00lg Hose G1R G1P G2R Bott Grip Rod Pist Midd Grip Rod G2P JHR JHP Pist Jaw Holder Rod Pist 11 1 HOS 122G_3 4MNPT...

Page 105: ...104 Drawings 100K 2GSR Spin ManifoldAssembly...

Page 106: ...embly ITEM Q TY PART NO DESCRIPTION COMMENTS 1 1 H38 Spin Manifold 2 1 H35 Sequence Valve V2 3 1 H34 Chec k Valve V4 4 1 H31 Flow Control Valve V7 5 2 H33 Chec k Valve V3 V8 6 1 H36 Pressure Reducing...

Page 107: ...106 Drawings 100K 2GSRRaise LowerCylinderAssembly 100K 2GSRRaise LowerCylinderAssembly...

Page 108: ...8 90 O Ring 10 1 2572 5 Cotter Pin 3 16 dia x 3 5 lg Raise Lower Cylinder 11 1 1870 1375 312B Rod Seal Raise Lower Cylinder 12 2 2089 8 8S_8MNPT x 8FNPT Fitting 90 Elbow 13 1 HOS 23_1 2 MNPT x 1 2 MNP...

Page 109: ...108 Drawings 100K 2GSR Main ManifoldAssembly...

Page 110: ...6ABT_DO5_Assembly 17 1 10280 1 DO5 P Breakout Manifold 18 1 A46 5 32 x 1 8 PTC Elbow 19 1 H4B Air Piloted 2 W ay Valve 20 1 2216 2 4S_ 4MORB x 4FNPT Str Adaptor 21 1 2047 2 2S 2MNPTX2FNPT Fitting 90 D...

Page 111: ...110 Drawings 100K 2GSRMainManifoldAirConnections 100K 2GSRMainManifoldAirConnections...

Page 112: ...ORANGE 5 32 4 GRIP 3 BLUE 5 32 5 RAISE VALVE SIDE b GREEN 5 32 X 6 LOWER VALVE SIDE a BLACK 5 32 X 7 TILT VALVE SIDE b CLEAR 5 32 8 TILT VALVE SIDE a GREY 5 32 9 OILER BLACK 5 32 A SUPPLY FRONT FILTE...

Page 113: ...112 Drawings 100K 2GSRLeftControlHandleAirConnections 100K 2GSRLeftControlHandleAirConnections...

Page 114: ...7 3 16 x 1 8 PTC Elbow 10 1 A40L 4_3 16 Black Air Hose 11 4 A40 4 Clear Air Hose 12 2 A40 6 Black Air Hose 13 1 A40 8 Gray Air Hose 14 5 A40 1 Yellow Air Hose 15 8 A40 2 Orange Air Hose 16 3 A40 3 Blu...

Page 115: ...114 Drawings 100K 2GSRRightControlHandleAirConnections 100K 2GSRRightControlHandleAirConnections...

Page 116: ...0 8 Gray Air Hose 5 2 A 40 4 Clear Air Hose 6 5 A 36 Port Plug 7 1 2081 4 2S 1 4 x 1 8 H P Hex Bushing 8 1 A 47 3 16 x 1 8 P TC E lbow 9 1 A 40 L 4 _ 3 1 6 Black Air Hose 10 5 A 40 5 Red A ir Hose 11...

Page 117: ...116 Drawings 100K 2GSRTorqueCylinderAssembly 100K 2GSRTorqueCylinderAssembly...

Page 118: ...g H17 Torque Cylinder 27 2 91074A030 Lock Washer Assembly 5 16 28 1 1103K1 Grease Fitting Straight 30 1 202702 12 10S_ 12MORB x 10MJIC Str Adaptor 31 1 900598 12S_MORB Plug 32 1 2062 12 10S_12MORB x 1...

Page 119: ...118 Drawings 100K 2GSRLeftControlTubeAssyAirConn 100K 2GSRLeftControlTubeAssyAirConn...

Page 120: ...DESCRIPTION COMMENTS 1 1 A11 1LCH Multiplex Connector Assembly See Explos Drw 2 1 A11 LCH Multiplex Connector Assembly See Explos Drw 3 1 A11LFT Left Control Tube Assembly 100K 2GSRLeftControlTubeAssy...

Page 121: ...120 Drawings 100K 2GSRRightControlTubeAssyAirConn 100K 2GSRRightControlTubeAssyAirConn...

Page 122: ...ESCRIPTION COMMENTS 1 1 A11 RT_Right Control Tube Assembly See Explosion 2 1 A11 RCH Multiplex Connector Assembly See Explosion 3 1 A11 2RCH Multiplex Connector Assembly 100K 2GSRRightControlTubeAssyA...

Page 123: ...122 Drawings 25726ChainOilerAssembly 25726ChainOilerAssembly...

Page 124: ...ed 5 1 8536 200 STRAINER SST 6 1 7894 NY TIP GASKET NYLON 7 1 7894 NY TIP GASKET NYLON 8 1 TP400025 TC 013 Nozzle 9 1 7890 SSP CAP SST POLISHED 10 2 805916_5 16 18 x 50 LG HEX BOLT 11 1 2049 2 2 1 8 4...

Page 125: ...124 Drawings 20209 BOT Heel Die Holder Assembly Bottom...

Page 126: ...OMMENTS 1 1 20192 1B Die Holder Heel Side 2 2 810703_1 2 Lock W asher 3 1 20194 Die 4 2 20212 1A Retainer Heel Die 5 2 20208 870 Spacer Die Holder 6 2 98381A622_3 8 Dia x 75 lg SS Dowel Pin 7 2 20210...

Page 127: ...126 Drawings 20209 MID Heel Die HolderAssembly Middle...

Page 128: ...Heel Side 2 1 20210 Roller Assembly 3 1 20208A Spacer Bushing Roller 4 1 806276_1 2 13 x 1 75 Hex Bolt 5 2 810703_1 2 Lock W asher 6 1 810705_1 2 Flat W asher 7 1 806307_1 2 13 x 3 25 lg Hex Bolt 8 2...

Page 129: ...128 Drawings 20209 TOP Heel Die Holder Assembly Top...

Page 130: ...PART NO DESCRIPTION COMMENTS 1 1 20192 1B Die Holder Heel Side 2 2 20210 Roller Assembly 3 2 20208A Spac er Bushing Roller 4 2 806307_1 2 13 x 3 25 lg Hex Bolt 5 2 810703_1 2 Lock W asher 6 1 20194 Di...

Page 131: ...130 Drawings 20211 MID Hook Die HolderAssembly Middle...

Page 132: ...ITEM QTY PART NO DESCRIPTION COMMENTS 1 1 20192B Die Holder Hook Side 2 1 20194 Die 3 4 806246_1 2 13 x 1 00 Hex Bolt Grd 9 4 1 1103K2 Grease Fitting 45 Degree 5 4 810703_1 2 Lock W asher 6 1 20212A...

Page 133: ...132 Drawings 20211 TB Hook Die Holder Assembly Middle...

Page 134: ...O QTY THIS ASSY PART NO DESCRIPTION COMMENTS 1 1 20192B Die Holder Hook Side 2 1 1103K2 Grease Fitting 45 Degree 3 1 20212A Die Retainer Upper Hook 4 1 20213 Die Retainer Bottom 5 4 806246_1 2 13 x 1...

Page 135: ...134 Drawings CYL25 ASTop BSBottomSpinnerGripCyl CYL25 ASTop BSBottomSpinnerGripCyl...

Page 136: ...er Spinner Grip 5 1 SL Stover Nut 3 4 16 Spinner Grip Cylinder 6 2 002 138 Piston Seal Spinner Grip Cylinder 7 1 1870 1250 312B Rod Seal 8 1 SHD 1250 Rod W iper Spinner Grip Cylinder 9 1 2 228 90 O Ri...

Page 137: ...136 Drawings 59RRollerAssembly Winch 59RRollerAssembly Winch...

Page 138: ...ION COMMENTS 1 1 H59R 1 Roller Body 2 2 H59R 2B Roller Long w Bushing 3 2 H59R 2A Roller Short w Bushing 4 2 H59R 1BZ Axle Shaft Long 5 4 H59R 1AZ Axle Shaft Short 6 6 1103K1 Grease Fitting Straight 5...

Page 139: ...138 Drawings A11 1LCHMultiplexConnectorAssembly A11 1LCHMultiplexConnectorAssembly...

Page 140: ...le Coupler 2 1 807512_3 16 x 50lg Roll Pin 3 12 90130A029 Rubber W asher Seal 4 1 70031 Panel Nut 5 1 70051 Female Coupler 6 1 70044 Swivel Nut 7 1 US 206 S Retainer Ring 8 21 A27 5 32 x 1 8 PTC Str F...

Page 141: ...140 Drawings A11 2RCHMultiplexConnectorAssembly A11 2RCHMultiplexConnectorAssembly...

Page 142: ...x 50lg Roll Pin 3 12 90130A029 Rubber W asher Seal 4 1 70031 Panel Nut 5 1 70051 Female Coupler 6 1 70044 Swivel Nut 7 1 US 206 S Retainer Ring 8 20 A27 5 32 x 1 8 PTC Str Fitting 9 4 A49 3 16 x 1 8 P...

Page 143: ...142 Drawings A11 LCHMultiplexConnector A11 LCHMultiplexConnector...

Page 144: ...x 50lg Roll Pin 3 12 90130A029 Rubber W asher Seal 4 1 70031 Panel Nut 5 1 70051 Female Coupler 6 1 70044 Swivel Nut 7 1 US 206 S Retainer Ring 8 20 A27 5 32 x 1 8 PTC Str Fitting 9 2 A28 5 32 x 1 8...

Page 145: ...144 Drawings A11 RCHMultiplexConnector A11 RCHMultiplexConnector...

Page 146: ...ll Pin 3 12 90130A029 Rubber W asher Seal 4 1 70031 Panel Nut 5 1 70051 Female Coupler 6 1 70044 Swivel Nut 7 1 US 206 S Retainer Ring 8 20 A27 5 32 x 1 8 PTC Str Fitting 9 3 A49 3 16 x 1 8 PTC Str Fi...

Page 147: ...146 Drawings A22OnBoardAirFilterAssembly A22OnBoardAirFilterAssembly...

Page 148: ...Not Spare part 7 2 A22B_C Filter Cartrige Air Filter 8 4 A22F Corner Bolt Air Filter 9 4 810557_3 16 Flat Washer Not Spare part 10 1 A22A Float Drain Air Filter 11 2 2089 4 4S_ 4MNPT x 4FNPT Fitting...

Page 149: ...148 Drawings H18SGripTiltCylinderAssembly H18SGripTiltCylinderAssembly...

Page 150: ...r 3 1 H18S 6 Rod 4 1 H18S 4 Piston 5 1 H18S RK 1 Wear Ring 6 1 H18S RK 3 Static Seal 7 3 1103K1 Grease Fitting Straight 8 1 H18S RK 4 Seal Backup 9 1 H18S RK 5 Rod Seal 10 1 H18S RK 6 Rod W iper 11 1...

Page 151: ...150 Drawings H25HydraulicFilterAssembly H25HydraulicFilterAssembly...

Page 152: ...MORB x 12MJIC Fitting 90 6 1 H52 Male Quick Disconnect 7 1 HOS 1_1 MNPTx 12FJICx180 00lg_ 16 Hose Pressure Line Power Unit Right Port Filter 8 1 HOS 112G_3 4MNPTx 12FJICx41 00lg_ 12 Hose Left Port Fil...

Page 153: ...152 Drawings H37S 2PushCylinderAssembly H37S 2PushCylinderAssembly...

Page 154: ...13 P iston 5 1 1870 1250 312B Rod Seal Repair K it 061 H37S 2 RK 6 1 D 1250 Rod W iper Repair K it 061 H37S 2 RK 7 1 TPO 24 Piston S eal Repair K it 061 H37S 2 RK 8 2 TPO 24 B ackup P iston S ea l Rep...

Page 155: ...154 Drawings 100K 2GSRHydraulicPipeClamp 100K 2GSRHydraulicPipeClamp...

Page 156: ...16 FLEX NUT 31FK1216 8 1 1103K1 GREASE FITTING STRAIGHT 9 2 PRP568 229 O RING 10 1 20029 1 WASHER 11 4 807493 125 COTTER P IN 1 8 x 1 30L 12 1 807493 250 COTTER P IN 13 1 20229A LINKAGE NUT MODIFIED 1...

Page 157: ...156 Drawings 100K 2GSRH18TopGripCylinder 100K 2GSRH18TopGripCylinder...

Page 158: ...Rod Head 4 1 73384 Piston 5 1 32172 W ear Ring 6 1 10323 U Cup Seal 7 1 14251 Cap Seal 8 1 14252 O Ring 9 1 10005 Rod W iper 10 1 10042 O Ring 11 1 20010 Lock Nut 12 1 10032 O Ring 13 1 20027 Retaine...

Page 159: ...158 Drawings 100K 2GSRTorqueManifold 100K 2GSRTorqueManifold...

Page 160: ...0FJICx 10FJICx87 00lg Hose PR1 Piston Torque Cylinder 7 1 2047 2 2S 2MNPTX2FNPT Fitting 90 Drg Swivel 8 1 30113 Orifice Fitting 9 1 2081 4 2S 1 4 x 1 8 H P Hex Bushing 10 1 2045 2 2S_2MNPT x 2FNPT Fit...

Page 161: ...160 Drawings 100K 2GSRGageManifold 100K 2GSRGageManifold...

Page 162: ...Socket 5 1 HOS 32_1 8MNPTx1 8MNPTx17 00lg_1 8 Hose Gage 6 1 H40M Hydraulic Q D Plug 7 1 JHOS OIL 1 8MNPTx1 8MNPTx83lg_1 8 Hose Top Port Torque Cyl Block 8 1 2082 2S_1 8 Pipe Plug 9 1 HOS 18A_1 8MNPTx1...

Page 163: ...162 Drawings 100K 2GSRWinchAssembly 100K 2GSRWinchAssembly...

Page 164: ...224 Bearing Cap 25 2 061 W225 Bearing Cone 26 3 061 W226 Pipe Plug 27 6 061 W227 Ht Cap Screw 28 2 061 W228 Socket Set Screw 29 1 061 W229 Socket Set Screw 32 1 061 W232 Bearing Cap 33 1 061 W233 Bear...

Page 165: ...164 Drawings 031 24625ReducerGearBox 031 24625ReducerGearBox...

Page 166: ...Ring Cone Cup Bearing Housing Pipe Plug O Ring Cup Cone Keyed Washer Lock Washer Lock Nut Planet Carrier Internal Gear MotorAdapter Pipe Plug Bolt Sun Gear Kit Thrust Washer Planet Bearing Planet Gear...

Page 167: ...166 Drawings 0 723 27720 5 1 66...

Page 168: ...6 28 5 2 7 6 0 2 3 7 5 1 2 7 2 3 7 5 1 2 7 2 6 5 66 0 1 5 7 2 7 60 1 5 7 2 7 5 2 6 5 66 0 72548 1 5 66 0 2 7 5 1 9 3 36 6 5 2 6 5 2 5 2 3 7 266 3 3 6723 187 5 6 6 635 1 5 7 0 17 2 7 5 7 22 2 5 66 0 7...

Page 169: ...168 Drawings 0 0 5 1 66 0...

Page 170: ...353 2 5 1 1 02817 66 0 266 6723 6 67 0 63 7 1 66 0 5 1 353 2 5 1 2 7 5 2 6 5 6 5 353 2 5 1 3 7 635 1 02817 1 66 0 3 927 86 1 6 5 2 7 02 187 1 02817 66 0 67 33 1 66 0 72548 1 5 3 1 5 7 1 5 5 3 1 5 6 7...

Page 171: ...170 Drawings 0 63 11 5 02817 66 0...

Page 172: ...286 1 833 5 635 1 0 10 17 283 5 6 386 1 5 66 0 62 6 7 6 5 83 32 17 1 5 02817 58 5 1 5 2 7 3 927 02817 6 6 6 3 2 6 5 66 0 2 7 5 2 6 5 353 2 5 1 67 187 277 5 3 1 2 7 5 6 7 6 5 83 32 17 2 7 5 2 7 5 7 6...

Page 173: ...172 Drawings 0 1 5 66 0...

Page 174: ...7 5 1 867 2 187 6 025 0 77 1 5 6863 16 21 5 1 286 1 66 0 72548 66 0 26 02817 66 0 1 5 26 5 7 66 0 266 8 02817 67 187 7 6 5 277 5 3 1 2 7 5 2 6 5 2 7 2 6 5 0 0 1 2 66 0 2 7 2 6 5 0 72548 21752 0 1 2 6...

Page 175: ...174 Drawings 0 52 31 80 7 66 0...

Page 176: ...0 52 31 80 7 66 0 7 0 12 3 57 180 5 6 5 37 21 47 21752 286 1 66 0 0 0 1 0 1 2 66 0 0137 1 33 3 6 3 283 1 3 6 9 5 2 7 5 2 6 5 21752 286 1 29 5 66 2 7 5 2 6 5 3 7 37 5 63 5 1 2 7 5 RFN DVKHU VVHPEO 2 7...

Page 177: ...176 Drawings 0 0 1 0 1 2 66 0...

Page 178: ...21 9 9 0 5 2 9 5 3 9 9 5 7 21 9 9 66 0 37 2 6 3 3 3 8 6 48 1 9 9 6 48 1 9 9 6 025 137 675 3725 6 0137 137 6 9 5 26 2 0137 0137 26 6 025 0 675 3725 6 025 0 675 3725 6 025 0 675 3725 6 025 0 675 3725 6...

Page 179: ...178 Drawings 0 63 1 0 1 2 66 0...

Page 180: ...66 0 7 0 12 3 57 180 5 6 5 37 21 2 7 21 47 63 1 0 1 2 6 48 1 9 9 9 9 9 9 2 21752 9 9 9 9 9 9 9 35 6685 5 8 1 9 9 9 1 9 9 9 6 6 025 3 8 57 57 6 025 0 77 1 7 6 3 35 65 6 025 0 77 1 63 6 5 6 025 0 77 1...

Page 181: ...180 Drawings 0 22 2 5 66 0 0...

Page 182: ...Drawings 181 0 22 2 5 66 0 0 7 0 12 3 57 180 5 6 5 37 21 47 2 5 22 6 2 7 5 6 77 1 5 2 6 5 5 7 1 5 833 5 5 7 1 5 27720...

Page 183: ...182 Drawings 7 22 2 5 66 0 723 27720...

Page 184: ...Drawings 183 7 22 2 5 66 0 723 27720 7 0 12 3 57 180 5 6 5 37 21 47 2 5 22 6 5 6 77 1 5 3 7 5 7 1 5 3 7 5 7 1 5 2 7 2 6 5...

Page 185: ...184 Drawings 723 2 5 66 0 723...

Page 186: ...Drawings 185 723 2 5 66 0 723 7 0 12 3 57 180 5 6 5 37 21 47 52 5 66 0 63 5 86 1 52 5 3 7 5 7 1 5 2 5 6 5 7 1 5 2 6 5 6 6 2 3 1 2 7...

Page 187: ...186 Drawings 0 2 5 66 0 0...

Page 188: ...Drawings 187 0 2 5 66 0 0 7 0 12 3 57 180 5 6 5 37 21 47 52 5 66 0 63 5 86 1 52 5 63 5 2 5 6 6 2 3 1 3 7 5 7 1 5 2 6 5 2 7 5 7 1 5 7 6 5 2 7 2 5 6...

Page 189: ...188 Drawings 27 2 5 66 0 27720...

Page 190: ...Drawings 189 27 2 5 66 0 27720 7 0 12 3 57 180 5 6 5 37 21 47 63 5 2 5 3 7 5 7 1 5 2 5 6 2 6 5 6 6 2 3 1 7 6 5 2 7 5 5 7 1 5...

Page 191: ...190 Drawings Notes Notes...

Page 192: ...DED MAINTENANCE CHECKLIST Hawkjaw S N _____________________ Rig Name ______________________ Maintenance Check Date ____________ Pipe Size ______________________ A TICK SHOWN IN THE CLEAR CELLS WILL IN...

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