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STEP 8 - BRACING

Bracing is required on stages with a height greater than 30”.  Brace each corner and every third bay 

along each side, using two braces per bay.  Use three braces per bay for heights greater than 48”.  

Internal braces should be placed in different rows than perimeter bracing to increase stability.  Spacing 

between braces is a maximum of 24” and a minimum of 12”.

 

A) 

Determine what brace to use.  A starter brace will connect two legs in the same deck.  

                           continuous brace will connect a leg in one deck to a leg in the adjacent deck.  Insert  

                           brace pins into stage legs.

 

B) 

Turn bracket until it is perpendicular with the stage leg.  Bracket lip should rest flush

                           against the outer edge of the stage leg.

 

C) 

Tighten the wing nut on the front of the horizontal brace to secure the bracket.

 

D) 

A common leg 

must

 be braced in two directions.  Depending on the height of stage,

                          adjacent braces may overlap 

one

 hole.  Bracket lip should rest against the stage leg and

                          

not 

the adjacent brace.

 

E) 

Repeat Step 8 until all bracing is thoroughly attached.

SCALE 1 : 4

DETAIL V

STEP 8C

This drawing is the property of BilJax INC., Archbold, Ohio.  This equipment was designed with 

the understanding that the prints are loaned and will not be reproduced, copied, or used to assist in 

making further drawing, apparatus or parts therof, and is to be returned unless otherwise specified.

     UNLESS OTHERWISE SPECIFIED

         THE FOLLOWING APPLY:

*DIMENSIONS ARE IN INCHES.

*TOLERANCES ARE AS FOLLOWS
 FRACTION     DECIMALS     ANGLES

   +/- 1/32"       XX +/- .01      +/- 1/2

                      XXX +/- .005
*ALL WELDS ARE TO BE CONTINUOUS

  3/16" FILLETS.

*ALL WELD FILLETS ARE TO 

  COMPLETELY FOLLOW THE JOINT

  CREATED BY THE MATING SURFACES

  OF PARTS JOINED.

SIZE

DWG NO.

DATE

DR

BY

REV

BY

SCALE

REV

DATE

REVISION

E.C.O. 'S

B

1:32

FINISH

lbs.

WEIGHT

10-9-19

ELB

STEP 8

MATERIAL SPECIFICATION

ARCHBOLD, OHIO 43502

COPYRIGHT 

C

 2017

SCALE 1 : 4

DETAIL T

STEP 8A

SCALE 1 : 4

DETAIL U

STEP 8B

SCALE 1 : 8

DETAIL W

STEP 8D

D

SCALE 1 : 4

DETAIL V

STEP 8C

This drawing is the property of BilJax INC., Archbold, Ohio.  This equipment was designed with 

the understanding that the prints are loaned and will not be reproduced, copied, or used to assist in 

making further drawing, apparatus or parts therof, and is to be returned unless otherwise specified.

     UNLESS OTHERWISE SPECIFIED

         THE FOLLOWING APPLY:

*DIMENSIONS ARE IN INCHES.

*TOLERANCES ARE AS FOLLOWS
 FRACTION     DECIMALS     ANGLES

   +/- 1/32"       XX +/- .01      +/- 1/2

                      XXX +/- .005
*ALL WELDS ARE TO BE CONTINUOUS

  3/16" FILLETS.

*ALL WELD FILLETS ARE TO 

  COMPLETELY FOLLOW THE JOINT

  CREATED BY THE MATING SURFACES

  OF PARTS JOINED.

SIZE

DWG NO.

DATE

DR

BY

REV

BY

SCALE

REV

DATE

REVISION

E.C.O. 'S

B

1:32

FINISH

lbs.

WEIGHT

10-9-19

ELB

STEP 8

MATERIAL SPECIFICATION

ARCHBOLD, OHIO 43502

COPYRIGHT 

C

 2017

SCALE 1 : 4

DETAIL T

STEP 8A

SCALE 1 : 4

DETAIL U

STEP 8B

SCALE 1 : 8

DETAIL W

STEP 8D

A

SCALE 1 : 4

DETAIL V

STEP 8C

This drawing is the property of BilJax INC., Archbold, Ohio.  This equipment was designed with 

the understanding that the prints are loaned and will not be reproduced, copied, or used to assist in 

making further drawing, apparatus or parts therof, and is to be returned unless otherwise specified.

     UNLESS OTHERWISE SPECIFIED

         THE FOLLOWING APPLY:

*DIMENSIONS ARE IN INCHES.

*TOLERANCES ARE AS FOLLOWS
 FRACTION     DECIMALS     ANGLES

   +/- 1/32"       XX +/- .01      +/- 1/2

                      XXX +/- .005
*ALL WELDS ARE TO BE CONTINUOUS

  3/16" FILLETS.

*ALL WELD FILLETS ARE TO 

  COMPLETELY FOLLOW THE JOINT

  CREATED BY THE MATING SURFACES

  OF PARTS JOINED.

SIZE

DWG NO.

DATE

DR

BY

REV

BY

SCALE

REV

DATE

REVISION

E.C.O. 'S

B

1:32

FINISH

lbs.

WEIGHT

10-9-19

ELB

STEP 8

MATERIAL SPECIFICATION

ARCHBOLD, OHIO 43502

COPYRIGHT 

C

 2017

SCALE 1 : 4

DETAIL T

STEP 8A

SCALE 1 : 4

DETAIL U

STEP 8B

SCALE 1 : 8

DETAIL W

STEP 8D

B

SCALE 1 : 4

DETAIL V

STEP 8C

This drawing is the property of BilJax INC., Archbold, Ohio.  This equipment was designed with 

the understanding that the prints are loaned and will not be reproduced, copied, or used to assist in 

making further drawing, apparatus or parts therof, and is to be returned unless otherwise specified.

     UNLESS OTHERWISE SPECIFIED

         THE FOLLOWING APPLY:

*DIMENSIONS ARE IN INCHES.

*TOLERANCES ARE AS FOLLOWS
 FRACTION     DECIMALS     ANGLES

   +/- 1/32"       XX +/- .01      +/- 1/2

                      XXX +/- .005
*ALL WELDS ARE TO BE CONTINUOUS

  3/16" FILLETS.

*ALL WELD FILLETS ARE TO 

  COMPLETELY FOLLOW THE JOINT

  CREATED BY THE MATING SURFACES

  OF PARTS JOINED.

SIZE

DWG NO.

DATE

DR

BY

REV

BY

SCALE

REV

DATE

REVISION

E.C.O. 'S

B

1:32

FINISH

lbs.

WEIGHT

10-9-19

ELB

STEP 8

MATERIAL SPECIFICATION

ARCHBOLD, OHIO 43502

COPYRIGHT 

C

 2017

SCALE 1 : 4

DETAIL T

STEP 8A

SCALE 1 : 4

DETAIL U

STEP 8B

SCALE 1 : 8

DETAIL W

STEP 8D

C

7

Summary of Contents for BilJax AS2100

Page 1: ...E MATING SURFACES FINISH BY 1 24 lbs E C O S REVISION DATE REV BY This drawing is the property of OF PARTS JOINED SIZE DWG NO the understanding that the prints are loaned and will not be reproduced copied or used to assist in UNLESS OTHERWISE SPECIFIED THE FOLLOWING APPLY DIMENSIONS ARE IN INCHES TOLERANCES ARE AS FOLLOWS FRACTION DECIMALS ANGLES 1 32 XX 01 1 2 XXX 005 ALL WELDS ARE TO BE CONTINUO...

Page 2: ...llar Insert base pad into leg and attach with 2 3 8 snap pin in third hole of leg NOTE Collar of base pad must be in leg for stability C Adjustable legs Insert base pad into 1 1 2 sq leg and attach with 2 3 8 snap pin in second hole of leg Place a 1 3 4 sq leg over the 1 1 2 sq leg and adjust to desired length Pin together leg tubes with 2 3 8 snap pin NOTE There must be a minimum of a 6 overlap o...

Page 3: ...ocket underside of stage where a leg is installed Legs required in all four corner sockets of first stage deck Legs may be required in intermediate sockets depending upon anticipated loads See load rating table on page below A B C D 3 01234 5 ÿ 7 9 x 5 01234 5 ÿ 0 ÿ 01234 5 ÿ 1 8 9 2371ÿ 01 u ÿ ÿ 5 17 3H ÿ 14 7 2 5 30ÿ 324 7 d ÿ ÿ d d J D v J ÿ M d ÿ ÿ d d D I D J I ÿ M d ÿ ÿ d d D L D F J ÿ M d ÿ...

Page 4: ...l d O h i o T h i s e q u i p m e n t w a s d e s i g n e d w i t h t h e u n d e r s t a n d i n g t h a t t h e p r i n t s a r e l o a n e d a n d w i l l n o t b e r e p r o d u c e d c o p i e d o r u s e d t o a s s i s t i n m a k i n g f u r t h e r d r a w i n g a p p a r a t u s o r p a r t s t h e r o f a n d i s t o b e r e t u r n e d u n l e s s o t h e r w i s e s p e c i f i e d U ...

Page 5: ...TTING THE STAGE continued A Set the back row of stage decks first B Insert two legs into each additional stage deck per Step 3 and attach to previous stage deck by inserting the downward facing rail hook into the previous stage deck channel and lowering onto the upwardfacingrailhooks NOTE Upwardfacingsiderailhooksmustalwaysface towardthestagesite STEP 6 CORNER ALIGNMENT BRACKET The corner alignmen...

Page 6: ...ter completing the back row A Insert two legs into stage deck per Step 3 and attach to back row stage deck by inserting the downward facing rail hook into the stage deck channel and lowering onto the upward facing rail hooks NOTE Upward facing side rail hooks must always face toward the stage site The modular design of the AS2100 allows stage rows to be staggered When staggering stage decks instal...

Page 7: ...FILLETS ALL WELD FILLETS ARE TO COMPLETELY FOLLOW THE JOINT CREATED BY THE MATING SURFACES OF PARTS JOINED DR BY REV BY SCALE REV DATE REVISION E C O S 1 32 FINISH lbs WEIGHT EL MATERIAL SPECIFICATION SCALE 1 4 DETAIL T STEP 8A SCALE 1 4 DETAIL U STEP 8B A SCALE 1 4 DETAIL V STEP 8C This drawing is the property of BilJax INC Archbold Ohio This equipment was designed with the understanding that the...

Page 8: ...ecified UNLESS OTHERWISE SPECIFIED THE FOLLOWING APPLY DIMENSIONS ARE IN INCHES TOLERANCES ARE AS FOLLOWS FRACTION DECIMALS ANGLES 1 32 XX 01 1 2 XXX 005 ALL WELDS ARE TO BE CONTINUOUS 3 16 FILLETS ALL WELD FILLETS ARE TO COMPLETELY FOLLOW THE JOINT CREATED BY THE MATING SURFACES OF PARTS JOINED DATE DR BY REV BY SCALE REV DATE REVISION E C O S 1 32 FINISH lbs WEIGHT 10 ELB MATERIAL SPECIFICATION ...

Page 9: ...parts therof and is to be returned unless otherwise specified UNLESS OTHERWISE SPECIFIED THE FOLLOWING APPLY DIMENSIONS ARE IN INCHES TOLERANCES ARE AS FOLLOWS FRACTION DECIMALS ANGLES 1 32 XX 01 1 2 XXX 005 ALL WELDS ARE TO BE CONTINUOUS 3 16 FILLETS ALL WELD FILLETS ARE TO COMPLETELY FOLLOW THE JOINT CREATED BY THE MATING SURFACES OF PARTS JOINED SIZE DWG NO DATE DR BY REV BY SCALE REV DATE REVI...

Page 10: ...d height of ramp at leg position 10 D E B lbs ALL WELD FILLETS ARE TO REV MATERIAL SPECIFICATION Archbold Ohio This equipment was designed with BilJax INC This drawing is the property of BY WEIGHT 55 74 SCALE FINISH 1 4 E C O S REVISION DATE REV UNLESS OTHERWISE SPECIFI THE FOLLOWING APPLY DIMENSIONS ARE IN INCHES TOLERANCES ARE AS FOLLOWS FRACTION DECIMALS ANGL 1 32 XX 01 1 2 XXX 005 ALL WELDS AR...

Page 11: ... be against stage and upward facing side rail hooks must be at lower end of ramp H Insert two legs into stage deck per Steps 11B 11F and attach to previous stage ramp deck by inserting the downward facing rail hook into the stage deck channel and lowering onto the upward facing rail hooks G H This drawing is the property of BilJax INC Archbold Ohio This equipment was designed with the understandin...

Page 12: ...S ARE TO COMPLETELY FOLLOW THE JOINT CREATED BY THE MATING SURFACES OF PARTS JOINED SIZE DWG NO DATE DR BY REV BY SCALE REV DATE REVISION E C O S B 1 10 FINISH lbs 385 91 WEIGHT RAMP ASSY INST DWG 10 25 19 ELB STEP 1I MATERIAL SPECIFICATION ARCHBOLD OHIO 43502 COPYRIGHT C 2017 STEP 11 INSTALLING FREE STANDING RAMP continued I The last ramp stage deck will be approximately 4 above ground level and ...

Page 13: ...old Ohio This equipment was designed with the understanding that the prints are loaned and will not be reproduced copied or used to assist in making further drawing apparatus or parts therof and is to be returned unless otherwise specified UNLESS OTHERWISE SPECIFIED THE FOLLOWING APPLY DIMENSIONS ARE IN INCHES TOLERANCES ARE AS FOLLOWS FRACTION DECIMALS ANGLES 1 32 XX 01 1 2 XXX 005 ALL WELDS ARE ...

Page 14: ...EP 3B 1 16 SCALE STEP 3D This drawing is the property of BilJax INC Archbold Ohio This equipment was designed w the understanding that the prints are loaned and will not be reproduced copied or used to as making further drawing apparatus or parts therof and is to be returned unless otherwise spe REV BY SCALE REV DATE REVISION E C O S 1 4 799 73 WEIGHT MATERIAL SPECIFICAT STEP 3A STEP 3B 1 16 SCALE...

Page 15: ...aratus or parts therof and is to be returned unless otherwise specified UNLESS OTHERWISE SPECIFIED THE FOLLOWING APPLY DIMENSIONS ARE IN INCHES TOLERANCES ARE AS FOLLOWS FRACTION DECIMALS ANGLES 1 32 XX 01 1 2 XXX 005 ALL WELDS ARE TO BE CONTINUOUS 3 16 FILLETS ALL WELD FILLETS ARE TO COMPLETELY FOLLOW THE JOINT CREATED BY THE MATING SURFACES OF PARTS JOINED SIZE DWG NO DATE DR BY REV BY SCALE REV...

Page 16: ...00 Assembly Instructions Last Revision October 2019 P N LL 204 51 Aluminum Staging 125 Taylor Parkway Archbold OH 43502 Phone 419 445 8915 Toll Free 800 537 0540 Fax 419 445 0367 biljax com 2019 BilJax Inc ...

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