Haulotte Group Compact 10DX Maintenance Book Download Page 51

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4000014930 E10.16

USA

H12/15/18 SX/SXL - HS 3388/4388/5388 RT/RTXL - COMPACT 10/12 DX - COMPACT 2668/3368 RT

- Maintenance

Area

Intervals

Daily

After 250 h

(hours) or 1 year

After 500 h

(hours) or 1 year

After 5000 h

(hours) or 5 years

After 10000 h

(hours) or 10 years

Platform assembly

Structural parts

Platform

Guardrail

Sliding (or swinging) intermediate guardrail

Floor

Lanyard attachment points

Scissors assembly

Structural parts

Cables

(1)

Maintenance support

Chassis assembly

Structural parts

Anchorage point

Tires (Tyres) and rims

Wheel nuts and bolts

Wheel reducer

Axles

Steering bar and cylinder

(2)

Wheel steering pivots

Caps and covers

Stabiliser

Functions and controls

Platform control box (indicators, etc.)

Ground control box (indicators, etc.)

'Enable Switch' pedal

E-stop buttons (on all control boxes)

Summary of Contents for Compact 10DX

Page 1: ...COMPACT 10 12 DX COMPACT 2668 3368 RT 4000014930 E10 16 USA GB Maintenance book H12SX HS 3388RT H12SXL HS 3388RTXL H15SX HS 4388RT H15SXL HS 4388RTXL H18SX HS 5388RT H18SXL HS 5388RTXL COMPACT 10DX C...

Page 2: ...2 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT...

Page 3: ...3 1 1 Red decals 22 3 1 2 Orange decals 25 3 1 3 Yellow decals 27 3 1 4 Other decals 29 3 1 5 Green decals 31 3 1 6 Blue decals 31 3 2 Identification 33 C MAINTENANCE 1 General program 49 2 Detailed p...

Page 4: ...ting 138 E ELECTRIC CIRCUIT 1 Wiring diagram Main components 139 2 Fuses 146 3 Relays and terminals 148 4 Connectors 150 5 Diagnosis assistance indicators 154 6 Locations and functions of the main saf...

Page 5: ...ce is at your disposal throughout your machine s service life to ensure the optimum use of your HAULOTTE product When contacting our After Sales Service ensure that you provide the machine model and s...

Page 6: ...t to alter technical specifications and to make improvements or modifications to the machine without modifying this manual Certain options can modify the machine s operating characteristics and its as...

Page 7: ...work is essential for correct machine operation If regular maintenance is not carried out this may Void the warranty Cause machine malfunction Reduce machine reliability and shorten its service life J...

Page 8: ...ry or death Caution Risk of material damage Prohibition relating to work safety and quality Reminder No identified risk but a reminder of the need for common sense good practice or pre action prerequi...

Page 9: ...al color code Decal color code For Russia and the Ukraine only The decals must be kept in good condition Additional decals can be ordered from HAULOTTE Services Decals Color Description Red Potentiall...

Page 10: ...ULOTTE and performed by the owner or rental company In the event of operation or use which does not comply with the instructions or recommendations in the maintenance book warranty claims will not be...

Page 11: ...uit filter injection pump or any other equipment in direct contact with fuel or lubricants Wearing parts pads bearings tires tyres connections etc These parts are by definition subject to deterioratio...

Page 12: ...ction Before each delivery of sold hired or resold equipment Owner or hirer Qualified HAULOTTE Services technician Operator s manual Pre operation inspection Before operation or when the operator chan...

Page 13: ...ot operate the product in the following situations Do not work in an explosive or flammable atmosphere spark flame etc Do not touch the hot parts of the hydraulic power source engine filters etc Do no...

Page 14: ...14 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT A Safety precautions Notes...

Page 15: ...C D E F G H I 15 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations Recommendations 1 Lubrication diagram Diagram Compact 10 1...

Page 16: ...16 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations Diagram H12 15 18SX L 2 2 2 2 5 5 3 4 6 6 2 2 2 6 6 1...

Page 17: ...20 2820305670 Engine oil Winter option 4000010660 2 Gear box oil Can 20 l 5 3 gal US 2420801370 Gear box oil Barrel 209 l 55 2 gal US 2420801380 3 Hydraulic oil Standard Barrel 209 l 55 2 gal US 2420...

Page 18: ...10 COMPACT 10DX COMPACT 12DX 2427002750 H12SX H12SXL H15SX H15SXL H18SX H18SXL Diesel pre filter 2427005110 H12SX H12SXL H15SX H15SXL H18SX H18SXL Diesel filter 4000007230 COMPACT 10DX COMPACT 12DX 24...

Page 19: ...lic filter cartridge European gas oil according to EN590 European fuel oil according to BS2869 class 2 American gas oil according to ASTMD975 07b Japanese gas oil according to NATO F54 HATZ 41C DEUTZ...

Page 20: ...H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations 2 2 MOTOR OILS In order to ensure that the engine will run properly it is recommended to use the fol...

Page 21: ...ntal conditions are as follows Biodegradable oils may be used if they comply with the following requirements Ambient operating temperature between 15 C 9 F and 40 C 104 F HEES type biodegradable oil o...

Page 22: ...muss den Untergrund kontrollieren auf dem die Maschine fahren soll Auf schr gem unebenem oder zu weichem Untergrund darf weder die Plattform ausgefahren werden noch die Maschine in ausgefahrenem Zusta...

Page 23: ...4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations Specific decals H12SX Specific decals H15SX Specific decals H18SX R1 R10 R9...

Page 24: ...E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations Specific decals H12SXL Specific decals H15SXL Specific decals H18SXL R1 R10 R9 R1 R10...

Page 25: ...25 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations 3 1 2 Orange decals Common decals CE The orange decals indicate a risk of...

Page 26: ...val from the manufacturer Operate this machine with extreme caution STOP all operation if a malfunction occurs Test foot switch for proper operation RECOMMENDATIONS FOR USE DAILY INSPECTION INSTRUCTIO...

Page 27: ...cals indicate a risk of material damage and or minor injury J3 J4 J6 J9 J12 a J10 DIESEL LOW SULFUR OR ULTRA LOW SULFUR DIESEL FAIBLE OUTR S FAIBLETENEUR EN SOUFRE GAS LEO BAJO EN AZUFRE O ULTRA BAJO...

Page 28: ...2 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations Specific COMPACT 10DX and COMPACT 12DX decals Specific H12SX H15SX H12SXL and H15SXL decals Specific H1...

Page 29: ...ERATIONS IF SAFETY DEVICE PREVENT NORMAL MOVEMENT Turn the key operated selector to turntable position Be carreful that the emergency stop button is released Activate and hold the overriding system sw...

Page 30: ...A25 O3 A27 Minimum safe approach distance M S A D to energized exposed or insulated power lines Voltage Range Phase to phase Minimum safe approach distance 0 to 300 V Over 300 V to 50 kV Over 50 kV to...

Page 31: ...DX COMPACT 2668 3368 RT B Recommendations 3 1 5 Green decals Common decals 3 1 6 Blue decals N B The blue decals indicate information or a precaution to be taken in case of danger Green decals indica...

Page 32: ...32 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations Notes...

Page 33: ...commendations 3 2 IDENTIFICATION Location of the Compact DX decals CE and AS standards A16 A5 R4 R13 R13 R7 A5 J3 R2 O1 R13 J16 R9 R10 R13 R5 R2 A7 J9 R8 R17 A1 A5 R4 R13 R6 A4 J6 A8 A9 J5 A3 A10 R1 R...

Page 34: ...34 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations Location of HSX and HSXL decals CE and AS standards...

Page 35: ...H18SX 3078150630 For H18SXL 307P215520 3 Other Commercial name Dark machine 2 For H12SX 4000415790 For H12SXL 4000415800 For H15SX 4000415810 For H15SXL 4000415820 For H18SX 4000415830 For H18SXL 4000...

Page 36: ...78145100 24 Red Danger of electrocution 2 CE standard only 4000244350 AS standard only 4000227500 25 Red Risk of crushing Closing drop rail 2 4000025080 26 Red Danger of electrocution Ground for weldi...

Page 37: ...30 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations 201 Red Wearing of a safety harness is essential 2 AS standard only 3078144520 Marki...

Page 38: ...standard only 4000013250 Orange O1 Operation instructions 1 In french CE standard 3078143420 In english CE standard 3078143450 In english AS standard 3078144560 In spanish CE standard 3078143430 In ge...

Page 39: ...ther A9 Max and min oil level 1 3078143590 Other A10 Noise emission level 1 4000012860 Other A15 Harness anchor point location 6 307P216290 Other A16 Yellow and black adhesive tape 1 2421808660 Other...

Page 40: ...40 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations Notes...

Page 41: ...RT B Recommendations Location of the Compact RT decals Diesel version ANSI and CSA standards A16 A5 R4 R13 R13 R7 A5 J3 R2 O1 R13 J16 R9 A89 R10 R13 R5 R2 A7 R8 A1 A5 R4 R13 R6 A4 J6 A8 A9 J5 A3 R1 R...

Page 42: ...42 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations Location of HSRT and HSRTXL decals Diesel version ANSI and CSA standards...

Page 43: ...name Dark machine 2 For H12SX 4000415860 For H12SXL 4000415870 For H15SX 4000415880 For H15SXL 4000415890 For H18SX 4000415900 For H18SXL 4000415910 5 Other Decal HAULOTTE Bright machine 2 307P217230...

Page 44: ...0 In french 4000068110 In spanish 4000086540 46 Red Maximum effort on the stabilizers 4 For H12SX 4000243900 For H12SXL 4000481060 For H15SX 4000243910 For H15SXL 4000506810 For H18SX 4000243920 For H...

Page 45: ...Do not place your foot on the cover 2 3078147270 Yellow J4 Do not use the machine as a welding earth 2 3078147220 Yellow J5 Brake release 2 3078150680 Yellow J6 Verification of tilt operation 1 30781...

Page 46: ...46 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT B Recommendations Location of the H12SX H15SX H18SX decals EAC standard...

Page 47: ...Ukraine 307P227830 8 Other Noise emission level 1 3078148700 11 Other Lanyard attachment points 4 307P226710 12 Other Material risk Yellow and black adhesive tape 200 x 50 mm 4 4000424630 12 Other Mat...

Page 48: ...0 For H15SX HS4388RT H15SXL HS4388RTXL 4000417360 For H18SX H18SXL 4000417370 204 Red Lubrication point 10 307P219370 206 Red Flames prohibited 2 307P226750 207 Red Smoking forbidden 1 307P226760 209...

Page 49: ...ervices for further advice The time periods below are recommended for fuel powered machines in normal use 1 Increase in periodic inspections 2 For countries where machines are not subject to controlle...

Page 50: ...foreign objects between arms Presence and check the original position of the platform control box sliding bar Guardrails are present and locked in place Cylinders No leaks Refer to the Maintenance man...

Page 51: ...ral parts Platform Guardrail Sliding or swinging intermediate guardrail Floor Lanyard attachment points Scissors assembly Structural parts Cables 1 Maintenance support Chassis assembly Structural part...

Page 52: ...tem Engine See manufacturer s guide Fuel Air filter dust indicator Engine oil filter Diesel filter decanting device Exhaust system Batteries terminals cleanliness attachment Fuel tank cap and breather...

Page 53: ...ive distortion 2 Caps and covers General points User manual and intervention register Safety decals and manufacturer s plate Mandatory inspection According to current legislation in the country of use...

Page 54: ...ULOTTE Services authorisation Check Test See user manual or machine maintenance book 1 Visual inspection with dismantling and exchange or replacement if necessary Operation requiring HAULOTTE Services...

Page 55: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 56: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 57: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 58: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 59: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 60: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 61: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 62: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 63: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 64: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 65: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 66: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 67: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 68: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 69: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 70: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 71: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 72: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 73: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 74: ...ear pads Greasers on stabiliser cylinder base plates Indicators switches joysticks and selectors Hydraulic and electric assemblies Tilt sensor Cylinders welds leakproofness external leak excessive dis...

Page 75: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 76: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 77: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 78: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 79: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 80: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 81: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 82: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 83: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 84: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 85: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 86: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 87: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 88: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 89: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 90: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 91: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 92: ...cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraulic...

Page 93: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowering...

Page 94: ...t sensor Wheel reducer Limit switch PV radius limit weighing Steering bar and cylinder Power system Welds Engine See manufacturer s guide Hoses and couplings Air filter dust indicator Pins rings and p...

Page 95: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowerin...

Page 96: ...r cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydrauli...

Page 97: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowerin...

Page 98: ...r cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydrauli...

Page 99: ...breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency lowerin...

Page 100: ...er cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraul...

Page 101: ...t breaker and contactors Wheel reducer Overload Wear pads Greasers on stabiliser cylinder base plates Horn Hydraulic and electric assemblies Brakes Hydraulic filter clogging indicator Emergency loweri...

Page 102: ...er cylinder base plates Brakes Hydraulic and electric assemblies Emergency lowering Cylinders welds leakproofness external leak excessive distortion Indicators switches joysticks and selectors Hydraul...

Page 103: ...machine must be put in place before any maintenance operations 1 Place the machine on firm level ground 2 Check that the two E stop buttons are unlocked 3 Turn the ground control box selector key to...

Page 104: ...rol box 3 Push the ground control box lifting switch slowly upwards until the maintenance props are free from their fastening points 4 Turn the maintenance props until they are in stowed position 5 Sc...

Page 105: ...ues Bolts that become damaged and need to be replaced must be replaced with bolts of identical specification Type Length Diameter Class Tighten to the torque indicated when reassembling If there are n...

Page 106: ...out of mild steel The bearing the bearing drift and the bearing housing must be correctly aligned during the assembly process The recommended values for the bearing drift are given on the diagram bel...

Page 107: ...bearing on a pin take support on the interior ring of the bearing 3 3 2 4 Brakes The brake system is an important component of the safety of the machine It is essential to carry out functional tests p...

Page 108: ...ch major intervention and each time an anomaly has been detected Take an oil sample each year check the viscosity ensure there are no foreign bodies and change if necessary Systematically change the o...

Page 109: ...machine operation after intervention Identify and memorise the hose path of the hose to be replaced Use an oil collection pan to avoid polluting the environment After hose removal plug the the hose en...

Page 110: ...eight The telescopic boom should be fully extended and in the horizontal position For machines fitted with Boom lifting cylinder or Jib cylinder Lift the concerned equipment boom or jib of approximate...

Page 111: ...replace the cylinder 3 3 4 Electric 3 3 4 1 Replacing damaged cables Locate the faulty wire s and its their points of connection to ensure continuity of machine operation after the wire is replaced N...

Page 112: ...112 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT C Maintenance Notes...

Page 113: ...H12 15 18SX L 5 Additional operation 1 Place the machine in its operating configuration 3 3 2 Placing in operating configuration Standard tool kit Protective goggles Gloves Place barriers around the p...

Page 114: ...114 4000014930 E10 16 USA GB Control Filling up Oil tank E001 15 min Notes...

Page 115: ...ection pan Place barriers around the perimeter of the work area 1 Turn the wheel to obtain the following configuration 2 Plug 1 is on a horizontal line 3 Plug 2 is on a vertical line 4 Loosen and remo...

Page 116: ...116 4000014930 E10 16 USA GB Control Oil change Wheel reducer E002 15 mn Notes...

Page 117: ...mantling ensure that the oil circuit is no longer under pressure and that the oil temperature is not too high 1 Unscrew and remove the cartridge 2 Screw in a new cartridge Clogging must be checked whe...

Page 118: ...118 4000014930 E10 16 USA GB Replacement Hydraulic filter cartridge E003 15 min 4 Additional operation 1 Place the machine in its operating configuration 3 3 2 Placing in operating configuration...

Page 119: ...configuration Standard tool kit Protective goggles Gloves Place barriers around the perimeter of the work area Touch the exterior of the filling hole with the pump spout before starting pouring to avo...

Page 120: ...120 4000014930 E10 16 USA GB Filling up Oil change Fuel tank E004 15 mn Notes...

Page 121: ...ny of the following conditions exist Presence of cracks damage deformation or other faults on the hub Damage to the tire Cut or hole 3 cm 2 in in the rubber side wall Blister or pronounced lump on the...

Page 122: ...heel nuts on the wheel to be removed 2 Raise the machine using a jack or a hoist 3 Remove the wheel nuts 4 Remove the wheel 5 Install the new wheel 6 Lower the machine to the ground 7 Tighten the whee...

Page 123: ...A61JRT Drive wheel 320 236 Steer wheel 320 236 HA260PX HA80JRT Drive wheel 320 236 Steer wheel 320 236 HA32RTJ PRO HA100RTJ PRO Drive wheel 650 479 Steer wheel 650 479 HA41RTJ PRO HA130RTJ PRO Drive w...

Page 124: ...124 4000014930 E10 16 USA GB Replacement Tightening Wheel E006 15 min Notes...

Page 125: ...3 630 790 464 66 582 67 890 990 656 43 730 19 1070 1180 789 19 870 32 M27x3 930 1150 685 93 848 2 1300 1400 958 83 1032 59 1560 1730 1150 6 1275 98 M30x3 5 1260 1570 929 33 1157 97 1770 1960 1305 49 1...

Page 126: ...126 4000014930 E10 16 USA GB Tightening Screws bolts and nuts E007 15 min Notes...

Page 127: ...hine in maintenance configuration 3 3 1 Placing the machine in maintenance configuration 3 Lubrication Lubricate the pivots 1 with lead free grease 4 Additional operation 1 Place the machine in its op...

Page 128: ...128 4000014930 E10 16 USA GB Lubrication Steering wheel pivots E010 15 min Notes...

Page 129: ...nance configuration 3 3 1 Placing the machine in maintenance configuration 3 Lubrication Lubricate the guide rails with lithium grease spatula 4 Additional operation 1 Place the machine in its operati...

Page 130: ...130 4000014930 E10 16 USA GB Lubrication Guide rail E011 15 mn Notes...

Page 131: ...maintenance configuration 3 3 1 Placing the machine in maintenance configuration 3 Lubrication 4 Additional operation 1 Place the machine in its operating configuration 3 3 2 Placing in operating conf...

Page 132: ...132 4000014930 E10 16 USA GB Lubrication Cylinder hinge E012 15 min Notes...

Page 133: ...the caps located on the top of the battery The level of electrolyte in the battery must be approx 0 01 m 0 ft39 in above the plates 4 Filling up Standard tool kit Protective goggles Gloves Place barr...

Page 134: ...batteries with distilled water to the minimum electrolyte level if any of the elements are below this minimum level Work in a clean and well ventilated area away from naked flames Open the bay Use th...

Page 135: ...e machine in its operating configuration 3 3 2 Placing in operating configuration To keep your batteries in good condition test the density of each element once a month using a batttery hydrometer acc...

Page 136: ...136 4000014930 E10 16 USA GB Control Filling up Battery charge Battery E018 10 min Notes...

Page 137: ...s sufficient fuel Sufficient engine oil Sufficient hydraulic oil in the tank Batteries are charging Control box E stop push buttons are pulled out The control box selector key is set to platform or gr...

Page 138: ...enough hydraulic oil Top up the oil level No movement with the selector in driving position and platform control box joystick activated Faulty joystick Replace the joystick Contact HAULOTTE Services...

Page 139: ...outriggers pressure switch B11 Front left hand outriggers at maximum extension pressure switch B12 Front right hand outriggers at maximum extension pressure switch B13 Rear left hand outriggers at max...

Page 140: ...or HL15 Movement selection indicator HL16 Medium speed selection indicator HL17 High speed selection indicator HL19 Platform overload indicator HL21 Preheating indicator Platform control box KA2 Engin...

Page 141: ...2 Engine speed YV8 High speed drive control solenoid valve YV9 Platform lowering control solenoid valve For COMPACT 12DX only YV10 Differential locking control solenoid valve YV11 Medium and high spee...

Page 142: ...d control box Tilt sensor Overload Temperature Stabiliser lowering End of platform lowering Driving buzzer option Movement buzzer option Option Platform lowered Driving when the machine is folded For...

Page 143: ...ront steering control solenoid valve YV22A Left steering control solenoid valve YV22B Right steering control solenoid valve YV23 Solenoid valve for steering without driving YV25 Platform lowering cont...

Page 144: ...c circuit SQ8 Retracted front right hand outriggers sensor SQ9 Retracted left hand outriggers sensor SQ10 Retracted rear right hand outriggers sensor SQ12 10 m 32 ft9 in cut off sensor For H15SX H15SX...

Page 145: ...A B C D E F G H I 145 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT E Electric circuit Notes...

Page 146: ...king Description FU1 10 A Engine power supply circuit fuse FU3 80 A Pre heating circuit fuse FU4 30 A Accelerator fuse FU5 3 A Fuse on the circuit controlling movement from the platform FU70 20 A Sole...

Page 147: ...control circuit main fuse and calculator FU5 3 A Turntable movement control circuit fuse FU6 3 A Platform movement control circuit fuse FU7 20 A Solenoid valve power supply circuit fuse FU8 5 A Perman...

Page 148: ...ator relay KA37 Accelerator relay KMG General power supply relay KMP Solenoid power supply relay KP1 Engine power supply relay KM6 Pre heating relay 0 Battery 101 Battery 102 Emergency stop circuit 10...

Page 149: ...re heating control relay 1 2 1 For Russia and the Ukraine only 2 Only HATZ engine KA50B Manual pre heating control relay 3 1 KA51 Pre heater plug control relay Option KMG General power supply relay KM...

Page 150: ...id valve YV25 9 Platform box or platform rapid lowering control solenoid valve YV20 10 Stabiliser extension control solenoid valve YV18B 11 Generator relay KA20 12 Pre heating relay KM6 Accelerator ho...

Page 151: ...ressure reduction solenoid valve 34 Rear left hand outriggers control solenoid valve YV19B 35 Rear right hand outriggers control solenoid valve YV19A 36 Generator switch SA2 37 Retracted rear right ha...

Page 152: ...g control solenoid valve YV22B 16 Anti startup module U3 3 Engine pre heating LED HL51 2 Water temperature indicator HL3 2 17 Stabiliser retraction control solenoid valve YV18A 18 Front right hand out...

Page 153: ...triggers sensor SQ8 45 Retracted left hand outriggers sensor SQ9 46 10 m 32 ft9 in cut off sensor For H15SX H15SXl H18SX and H18SXL only SQ12 49 Rear right hand outriggers indicator HL12 50 Rear left...

Page 154: ...e YV15B Front left hand outriggers control solenoid valve YV17 Medium and high speed drive control solenoid valve YV18A Stabiliser retraction control solenoid valve YV18B Stabiliser extension control...

Page 155: ...eed driving YV15A Front right hand outriggers control solenoid valve YV15B Front left hand outriggers control solenoid valve YV17 Differential locking control solenoid valve Low drive speed YV18A Stab...

Page 156: ...4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT E Electric circuit 6 Locations and functions of the main safety features Locations Compact 10...

Page 157: ...witch B12 Front right hand outriggers at maximum extension pressure switch B13 Rear left hand outriggers at maximum extension pressure switch B14 Rear right hand outriggers at maximum extension pressu...

Page 158: ...158 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT E Electric circuit Locations For machines fitted with a gauge H12 15 18SX L...

Page 159: ...S 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT E Electric circuit For machines fitted with a pressure switch H12 15 18SX L ou or B8 ou or B9 ou or B10 ou or SQ8 ou or SQ9 ou or SQ10 ou...

Page 160: ...aximum extension pressure switch B12 Front right hand outriggers at maximum extension pressure switch B13 Rear left hand outriggers at maximum extension pressure switch B14 Rear right hand outriggers...

Page 161: ...circuit 7 Buzzers Description of the components COMPACT 10 12DX H12 15 18SX L Marking Description HA1 Buzzer HA4 Buzzer Ground control box Tilt sensor Overload Temperature Stabiliser lowering End of...

Page 162: ...HL16 Medium speed selection indicator HL17 High speed selection indicator HL19 Platform overload indicator HL21 Pre heating indicator Platform control box Marking Description HL1 Battery charging indi...

Page 163: ...high speed drive control solenoid valve YV13 Platform elevation control solenoid valve YV15A Front right hand outriggers control solenoid valve YV15B Front left hand outriggers control solenoid valve...

Page 164: ...164 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT F Hydraulic circuit 2 1 HYDRAULIC UNIT DETAILS Locations COMPACT 10 12DX...

Page 165: ...ance damping nozzle RV1 Platform lifting pressure limiter 150 bar 2175 psi RV3 Medium High speed travel pressure limiter 170 bar 2465 psi RV4 Slow speed stabilising pressure limiter 240 bar 3480 psi T...

Page 166: ...zle 6 Emergency pump pump out valve 7 Freewheeling valve Shunted balancing valves 8 Outriggers controls YV18a Lifting YV18b Lowering 9 Steering controls YV22a Right YV22b Left 10 Proportional solenoid...

Page 167: ...valve YV20 4 Lifting solenoid valve YV13 5 Lifting pressure relief valve 6 Rear axle brake blocking solenoid valve YV14b 7 Pressure reading M Steering 8 Shuttle valve 9 Driving circuit balancing valv...

Page 168: ...op 170 bar Lifting forbidden B12 Front right hand cylinder mechanical end stop 170 bar Lifting forbidden B13 Rear left hand cylinder mechanical end stop 170 bar Lifting forbidden B14 Rear right hand c...

Page 169: ...18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT F Hydraulic circuit 2 3 LIFTING CYLINDER SOLENOID VALVES Marking Description YV9 Platform lowering control solenoid valve COMP...

Page 170: ...RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT F Hydraulic circuit Locations H12 15 18SX L Front view The solenoid valves YV19a YV19b YV9 YV25 YV15a YV15b YV8 YV10 YV11 YV12 YV13 YV14a YV17 YV18a YV18b YV...

Page 171: ...E F G H I 171 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT F Hydraulic circuit Top view The solenoid valves YV40 1 3 4 5 9 19 10 31 2 6 11...

Page 172: ...se drive for the right side 5 YV21A Rear steering control solenoid valve 6 YV21B Front steering control solenoid valve 7 YV12 High speed drive control solenoid valve Controls the relief valve 180 bar...

Page 173: ...utriggers cylinder Description of the components H12 15 18SX L Description Function YV15A Front right hand outriggers control solenoid valve YV15B Front left hand outriggers control solenoid valve YV1...

Page 174: ...L COMPACT 10 12 DX COMPACT 2668 3368 RT F Hydraulic circuit Hydraulic compartment Description of the components H12 15 18SX L Description Function YV40 Platform lowering control solenoid valve Progres...

Page 175: ...5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT F Hydraulic circuit Platform lowering control solenoid valve Description of the components H12 15 18SX L Description Function YV9 Platform lowering c...

Page 176: ...176 4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT F Hydraulic circuit Notes...

Page 177: ...Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme N B In the case of a HAULOTTE Services interventi...

Page 178: ...30 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services interve...

Page 179: ...4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Service...

Page 180: ...30 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services interve...

Page 181: ...4000014930 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Service...

Page 182: ...30 E10 16 USA GB H12 15 18 SX SXL HS 3388 4388 5388 RT RTXL COMPACT 10 12 DX COMPACT 2668 3368 RT G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services interve...

Page 183: ...1 4000014930_GB USA_E10 16 Electrical diagram Engine powered scissors lift 1 Compact 10 12DX Compact 2668 3368RT 1 1 ENGINE...

Page 184: ...2 Electrical diagram Engine powered scissors lift 1 2 FRAME 1 3 SUPPLY AND ACCESSORIES...

Page 185: ...3 Electrical diagram Engine powered scissors lift 1 3 FRAME 2 3...

Page 186: ...4 Electrical diagram Engine powered scissors lift 1 4 FRAME 3 3...

Page 187: ...5 Electrical diagram Engine powered scissors lift 1 5 PLATFORM...

Page 188: ...6 Electrical diagram Engine powered scissors lift 1 6 OPTIONS...

Page 189: ...7 Electrical diagram Engine powered scissors lift 2 H12 15 18 SX XL HS3388 4388 5388 RT XL Strain gauges overload system 2 1 FOLIO 1 5...

Page 190: ...8 Electrical diagram Engine powered scissors lift 2 2 FOLIO 2 5...

Page 191: ...9 Electrical diagram Engine powered scissors lift 2 3 FOLIO 3 5...

Page 192: ...10 Electrical diagram Engine powered scissors lift 2 4 FOLIO 4 5...

Page 193: ...11 Electrical diagram Engine powered scissors lift 2 5 FOLIO 5 5...

Page 194: ...12 Electrical diagram Engine powered scissors lift...

Page 195: ...1 Hydraulic diagram Engine powered scissor lift 1 COMPACT 10 12DX COMPACT 2668 3368RT 1 1 FOLIO 1 1...

Page 196: ...2 Hydraulic diagram Engine powered scissor lift 2 H12 15SX L HS3388 4388 RT XL 2 1 FOLIO 1 1...

Page 197: ...3 Hydraulic diagram Engine powered scissor lift 3 H18SX L HS5388RT XL 3 1 FOLIO 1 1...

Page 198: ...4 Hydraulic diagram Engine powered scissor lift...

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Haulotte Group Compact 10DX, Maintenance Book

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