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Item 66771 

        

SAFET

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Op
ERA
TION

M

AINTENAN

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E

SETU
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Note:

 Use two jack stands (not included) to support 

the Axle while the Tires are being attached.

6.  Insert the Bolt (26) into Tang and pull 

through the Drawbar (6). Attach Lock 

Nut (17) from underside of Drawbar. .

7.  With assistance, turn the Trailer over so 

that Axle is under Trailer Body.  Block 

both Tires in front and back 

8.  Once the Trailer is in the correct upright position, 

use the Bolts (23), Lock Nuts (32) and Washer (30) 

to Mount the Fenders (13) to the tabs that 

extend out in behind the Tires.  See 

Figure E

.

Fender (13)

Bolt (23)

Washer (30)

Figure E

9.  Left Tail Light (10) and Right Tail Light (11) are 

pre-wired but need to be attached to back of 

Fenders, along with License Plate Bracket (12).  

The Tail Light wire pigtails run from the Fenders, 

through the Trailer Body and connect to the wiring 

at the back of the Drawbar.  See 

Figure F

.

Body (1)

Drawbar (6)

Figure F

WARNING!

  Use care to secure the tail light wiring 

inside the Fenders and away from the Tires.

10. Use Bolt (27) and Lock Nut (34) to mount the 

Coupler (7) to the front of the Drawbar.

11.  Use Bolts (26), Nuts (34), Rubber 

Pads (39) and Washers (29) to fasten Body 

Bracket (19) to Bottom Shell (15) and then 

Bottom Shell to top of Trailer Body.

WARNING! 

 Make sure the Rubber Pads are 

placed between the underside of the Body Bracket 

and surface of Trailer during assembly.

12. Use Bolts (23), Lock Nuts (32) and Washers (30) 

to fasten Snap Latches (18) to the top inside of 

the Upper Shell (14).  The Snap Latches will be 

used to keep the Top Shell shut during use.  

13. Use Bolts (28), Lock Nuts (35) and 

Washers (30) to fasten the Hinge Brackets (16) 

to the side interior of the Upper Shell.

14. Use Lock Nuts (32) and Washers (30) to fasten 

the ends of the Gas Springs (17) to the bottom 

front and back sides of the Bottom Shell and 

the front and back sides of the Upper Shell.

15. Once assembly is complete, test the Trailer.  Do this 

by rolling several times to make sure the Tires roll 

smoothly and are in proper alignment. Open and 

close the Upper Shell to make sure it is properly 

aligned and closes and locks securely.  Make sure 

all hardware is fastened tight.  Once these safety 

checks have been done, the Trailer is ready for use.

Summary of Contents for 66771

Page 1: ...uctions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the...

Page 2: ...avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or...

Page 3: ...ing safety work shoes is recommended 2 Do not setup or use this Trailer if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgement or reflexes are i...

Page 4: ...nels 11 Make sure you have wheel chocks and jack stands 12 Check trailer for loose bolts and nuts structural cracks and bends and any other condition that may affect its safe operation Do not use the...

Page 5: ...need when backing up have someone outside at the rear of the trailer to guide you whenever possible 4 Use slight movements of the steering wheel to adjust direction Exaggerated movements will cause g...

Page 6: ...ies when servicing use only identical replacement parts Only use accessories intended for use with this Trailer Approved accessories are available from Harbor Freight Tools 3 Maintain this Trailer wit...

Page 7: ...Place the Trailer Body 1 upside down as shown in Figure A Body 1 Figure A 2 Use the Bolts 25 and Lock Nuts 33 to fasten the Leaf Springs 2 onto the sides of the Trailer Body WARNING Mount the Leaf Sp...

Page 8: ...ers and away from the Tires 10 Use Bolt 27 and Lock Nut 34 to mount the Coupler 7 to the front of the Drawbar 11 Use Bolts 26 Nuts 34 Rubber Pads 39 and Washers 29 to fasten Body Bracket 19 to Bottom...

Page 9: ...ly causing property damage SERIOUS PERSONAL INJURY AND OR DEATH 4 Make sure the Safety Chains are secured safely to the Trailer and the tow vehicle Do not allow the Safety Chains to touch the ground w...

Page 10: ...needs to be pressed back while the Nut is tightened After Nut is tightened the retaining plate needs to fit in place against the flats of the Nut to prevent it from moving This adjustment should be d...

Page 11: ...ed to carry Maximum Loaded Vehicle Weight means the sum of a Curb weight b Accessory weight c Vehicle capacity weight and d Production options weight Maximum Tire Width means the greater of either the...

Page 12: ...s if a tire defect requires a recall Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Load Index This is a measurement of how much wei...

Page 13: ...MPH N 87 P 94 Q 100 R 106 S 112 T 118 Code MPH U 124 H 130 V 149 Z 149 W 168 Y 186 Table B Tire Speed Rating Codes Note You may not find this information on all tires because it is not required by la...

Page 14: ...acard certification label or in the owner s manual This Trailer has 60 PSI recommended cold tire inflation pressure 2 Measure and record the tire pressure of all tires 3 If the tire pressure is too hi...

Page 15: ...and Load Limit Tire and Loading Information Placard The weight of cargo should never exceed 271 kg or 600 lb TIRE SIZE COLD TIRE PRESSURE SEE OWNER S MANUAL FOR ADDITIONAL INFORMATION FRONT 4 80 4 00...

Page 16: ...TO 3 000 MILES OF USE lubricate the Hub Assemblies with a heavy weight bearing grease following the instructions in Hub Bearing Maintenance on page 16 2 After each Hub Assembly is reassembled tighten...

Page 17: ...lights off then clean the surface deposits in the connector holes Try to clean off only the deposits and lubricate lightly with dielectric light waterproof grease Maintenance Chart The following Char...

Page 18: ...o serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts 7 8 6 27 34 37 3 3...

Page 19: ...nical questions please call 1 888 866 5797 Item 66771 Safety Operation Maintenance Setup 14 21 17 16 15 20 18 19 32 30 28 32 35 30 32 Please note Rubber Pads 29 not shown 23 32 30 24 29 34 39 Assembly...

Page 20: ...ree from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accide...

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