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Item 66771 

        

SAFET

y

Op

ERA

TION

M

AINTENAN

c

E

SETU

p

Assembly Instructions

  Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this 

manual including all text under subheadings therein before set up or use of this Trailer.

Note:

 For additional information regarding the parts listed in the 

following pages, refer to Parts List and Diagram on page 18.

Note: 

 It is recommended that only a qualified technician perform the electrical service that may be needed 

to enable your particular make/model vehicle to power the Trailer’s 12 volt DC lighting system.

1.  Place the Trailer Body (1) upside 

down, as shown in 

Figure A

.

Body (1)

Figure A

2.  Use the Bolts (25) and Lock Nuts (33) to fasten the 

Leaf Springs (2) onto the sides of the Trailer Body.

WARNING!

 Mount the Leaf Springs with 

the mounting eye facing towards the 

front of the Trailer.  See 

Figure B

.

Leaf 

Springs (2)

Bolt (25)

Front

Figure B

3.  Place the Axle (3) on top of the Leaf 

Springs.  See 

Figure c

.

Axle 

(3)

Leaf 

Spring 

(2)

Figure c

4.  Fasten the Axle to the Leaf Plates.  Do this 

by placing the Spring Plates (22) under the 

Leaf Springs.  Then slide the U-Bolts (36) 

over the Axle and through the holes in the 

Spring Plates.  Lock U-Bolts into place by 

using the Lock Nuts (34).  See 

Figure D

.

Spring 

plate (22)

Leaf 

Spring (2)

U-Bolt (36)

U-Bolts (36)

Axle (3)

Figure D

5.  Place Tires (5) onto the Hubs (4) at the end of the 

Axle.  Lock Tires into place using the Lug Nuts (38).

Summary of Contents for 66771

Page 1: ...uctions Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the...

Page 2: ...avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or...

Page 3: ...ing safety work shoes is recommended 2 Do not setup or use this Trailer if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgement or reflexes are i...

Page 4: ...nels 11 Make sure you have wheel chocks and jack stands 12 Check trailer for loose bolts and nuts structural cracks and bends and any other condition that may affect its safe operation Do not use the...

Page 5: ...need when backing up have someone outside at the rear of the trailer to guide you whenever possible 4 Use slight movements of the steering wheel to adjust direction Exaggerated movements will cause g...

Page 6: ...ies when servicing use only identical replacement parts Only use accessories intended for use with this Trailer Approved accessories are available from Harbor Freight Tools 3 Maintain this Trailer wit...

Page 7: ...Place the Trailer Body 1 upside down as shown in Figure A Body 1 Figure A 2 Use the Bolts 25 and Lock Nuts 33 to fasten the Leaf Springs 2 onto the sides of the Trailer Body WARNING Mount the Leaf Sp...

Page 8: ...ers and away from the Tires 10 Use Bolt 27 and Lock Nut 34 to mount the Coupler 7 to the front of the Drawbar 11 Use Bolts 26 Nuts 34 Rubber Pads 39 and Washers 29 to fasten Body Bracket 19 to Bottom...

Page 9: ...ly causing property damage SERIOUS PERSONAL INJURY AND OR DEATH 4 Make sure the Safety Chains are secured safely to the Trailer and the tow vehicle Do not allow the Safety Chains to touch the ground w...

Page 10: ...needs to be pressed back while the Nut is tightened After Nut is tightened the retaining plate needs to fit in place against the flats of the Nut to prevent it from moving This adjustment should be d...

Page 11: ...ed to carry Maximum Loaded Vehicle Weight means the sum of a Curb weight b Accessory weight c Vehicle capacity weight and d Production options weight Maximum Tire Width means the greater of either the...

Page 12: ...s if a tire defect requires a recall Maximum Load Rating This number indicates the maximum load in kilograms and pounds that can be carried by the tire Load Index This is a measurement of how much wei...

Page 13: ...MPH N 87 P 94 Q 100 R 106 S 112 T 118 Code MPH U 124 H 130 V 149 Z 149 W 168 Y 186 Table B Tire Speed Rating Codes Note You may not find this information on all tires because it is not required by la...

Page 14: ...acard certification label or in the owner s manual This Trailer has 60 PSI recommended cold tire inflation pressure 2 Measure and record the tire pressure of all tires 3 If the tire pressure is too hi...

Page 15: ...and Load Limit Tire and Loading Information Placard The weight of cargo should never exceed 271 kg or 600 lb TIRE SIZE COLD TIRE PRESSURE SEE OWNER S MANUAL FOR ADDITIONAL INFORMATION FRONT 4 80 4 00...

Page 16: ...TO 3 000 MILES OF USE lubricate the Hub Assemblies with a heavy weight bearing grease following the instructions in Hub Bearing Maintenance on page 16 2 After each Hub Assembly is reassembled tighten...

Page 17: ...lights off then clean the surface deposits in the connector holes Try to clean off only the deposits and lubricate lightly with dielectric light waterproof grease Maintenance Chart The following Char...

Page 18: ...o serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts 7 8 6 27 34 37 3 3...

Page 19: ...nical questions please call 1 888 866 5797 Item 66771 Safety Operation Maintenance Setup 14 21 17 16 15 20 18 19 32 30 28 32 35 30 32 Please note Rubber Pads 29 not shown 23 32 30 24 29 34 39 Assembly...

Page 20: ...ree from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accide...

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