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Page 10 
PBG

II

-9 

L.   MAINTENANCE (Continued) 
 
BLOWER MOTOR REPLACEMENT  
 

 
 
A.   BLOWER MOTOR REMOVAL

 

1.  Power down equipment (burner and blower assembly), disconnect and isolate from 

electrical power supply. 

2.  Verify that the burner and blower assembly is off and can not be restarted and also that 

the impeller is not rotating.  

3.  Open the motor wiring terminal box (A) and remove the electrical power supply wires 

from the motor leads. Take note of wiring connection for new motor installation.  Refer to 
Figure 4 for component identification. 

4.  Remove the eight sheet metal screws (B) that hold the blower face plate (C) onto the 

blower body (I), exposing the impeller (D).  Care should be taken not to tear the face 
plate gasket (E).  If undamaged, the gasket may be reused, set the gasket on a flat 
surface and protect from damage. 

5.  Loosen the two set screws (F) in the impeller hub. 
6.  Remove the impeller from the motor shaft (penetrating oil or lubricant may be required).  

Note that care must be taken not to damage the impeller during this process.  Damaging 
or bending the impeller will cause an imbalance that will result in excessive vibration 
when the impeller is rotating which can damage motor bearings and other coupled 
equipment. 

7.  Secure and support the motor (G) and remove the four bolts (H) that fasten the blower 

housing to the motor face.  Note removing these bolts will decouple the motor from the 
blower housing, the motor must be secured or supported to prevent the motor from 
falling and damaging equipment and/or personnel. 

 
 
 
 
 
 
 
 
 
 
 
 

       

WARNING 

Local and national codes and standards should be strictly adhered to.  Exposure to energy 
sources including potential electrical, kinetic rotating mass and combustible fuels will be 
encountered during this procedure outlined below. Applicable Lock Out/Tag Procedures 
should be followed to prevent fire, explosion, property damage, severe personal injury, or 
even death.

 

All maintenance, repair and wiring to the burner blower, air control motor, and 

control accessories must be completed by qualified personnel. 

IMPORTANT

 

If the installation is delayed and the equipment is stored outside, 
provide adequate protection as dictated by climate and period of 
exposure. Special care should be given to all motors and bearings, 
if applicable, to protect them from rain or excessive moisture. 

Summary of Contents for PBGII 1000

Page 1: ...NUFACTURING CO 100 North Harris Street Cleona PA 17042 717 272 3051 3 14 www hauckburner com Fax 717 273 9882 PBGII 9 INSTRUCTIONS These instructions are intended to serve as guidelines covering the installation operation and maintenance of Hauck equipment While every attempt has been made to ensure completeness unforeseen or unspecified applications details and variations may preclude covering ev...

Page 2: ...duct The PBGII Packaged Gas Burner is designed for operation in chambers with pressure ranging from 0 5 to 1 0 inches w c 1 2 to 2 5 mbar For further information on any components supplied with the package see specific product literature available from Hauck B RECEIVING AND INSPECTION Upon receipt check each item on the bill of lading and or invoice to determine that all equipment has been receive...

Page 3: ...tandard air and gas piping practices 3 Gas Inlet Pressures supplied for natural gas Pressures are for reference only not for burner setup 4 Flame lengths measured from end of burner tile 5 The above operating specifications are achievable by the burner Not all control systems or components will produce these results 6 Consult gas manifold packages for expected performance 7 Packaged blower will pr...

Page 4: ...he space around the alloy tile with ceramic fiber suitable for the temperatures involved Ceramic fiber packing should not extend past wall thickness Installation of the high temperature gasket between the burner mounting plate flange and the oven or furnace wall is recommended for all positive pressure ovens or furnaces 5 On installations using the auxiliary firing tube the area between the burner...

Page 5: ...e phase and frequency must be compatible with the motor and electrical accessory nameplate ratings All wiring to the burner blower air control motor and control accessories must be completed before the burner is ignited Every motor is dual rated for frequency voltage however any burner unit to be used with a 50 Hz power supply should also select a VFD The VFD converts any incoming power supply to ...

Page 6: ...ns where the burner needs to be tuned to the application If using a combustion air valve and actuator the valve travels 90 from closed to the fully open position The valve is designed for use with a directly coupled IC40 actuator which is controlled by a 4 20 mA input signal The air valve must be at the ignition position to light the burner which for most applications will be 20 to 30 open For app...

Page 7: ...ential Proper burner operation may also require the use of a limiting adjustable orifice and metering orifice in addition to the standard NFPA or ratio regulated manifolds High chamber pressure may require boost air or the specification of a different combustion blower In applications with positive pressure consult Hauck Applications that have a 50 Hz supply voltage should select the VFD option fo...

Page 8: ...tion Figure 3 Spark Igniter Flamerod Installation J OPERATION Sequential operation of the PBGII burner will depend on the control method used on the burner and various component selections K FLAME MONITORING The PBGII burner may be ordered with either a flame rod or an ultraviolet UV scanner If UV scanners are used on an oven or furnace with multiple burners care should be exercised so that the UV...

Page 9: ... leak tested on at least a yearly basis Refer to the National Fire Protection Association s publication NFPA 86 for details on leak testing components per UL ANSI CSA FM or EN standards 5 If an optional air filter is supplied periodic cleaning is required to keep the burner operating at maximum efficiency 6 To remove the spark igniter for cleaning or inspection the spark igniter must be inserted w...

Page 10: ...mpeller will cause an imbalance that will result in excessive vibration when the impeller is rotating which can damage motor bearings and other coupled equipment 7 Secure and support the motor G and remove the four bolts H that fasten the blower housing to the motor face Note removing these bolts will decouple the motor from the blower housing the motor must be secured or supported to prevent the ...

Page 11: ...asket with the corresponding holes in the blower housing face plate mounting flange Insert and tighten the eight sheet metal screws B Care should be taken to keep the gasket properly aligned and flat for a proper seal 7 Open the motor wiring terminal box A reconnect the electrical power supply wires to the appropriate motor leads Close the motor wiring terminal box 8 Verify the burner is off and r...

Page 12: ...eration Section L Maintenance Figure 4 Blower Assembly M RECOMMENDED SPARE PARTS ITEM DESCRIPTION QTY PART NO 1 Spark Igniter Assembly If Applicable 1 See Parts List 2 Flame Rod Assembly 1 See Parts List 3 UV Scanner If Applicable 1 84315205 4 Opticord Adapter 1 74960625 5 GFK NFPA Manifold 1 See Parts List 6 OMG If Applicable 1 See Parts List ...

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