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MODEL 438K DRAIN/FILL KIT, & CONTROL BOX 

 

 

 

Ref  Description  

Part # 

Qty    Ref  Description  

Part # 

Qty 

Jiffy clip-large  008-9009 

 

Female coupler 

002-2204A 

Jiffy clip-small  008-9010 

 

10 

Straight fitting 

003-A3434 

Ball valve 

002-2200 

 

11 

Elbow fitting 

003-EL3434 

Valve bracket  001-6702H 

 

12 

Straight fitting 

003-A1412 

U-bolt 

– small  001-4714UBS 

 

13 

Washer 

004-1207W 

 

U-bolt 

– large  001-4714UBL 

 

14 

Female disconnect  004-1207H 

Hose clamp 

003-9003 

 

15 

Control box 

030-0457 

Hose clamp 

003-9004 

 

16 

Power harness 

006-4580C 

Male shut-off 

002-2205G 

 

17 

Pump harness 

006-4583 

 

 

 

Ref  Description  

Part # 

Qty    Ref  Description  

Part # 

Qty 

Pump 

007-4120S 

 

Ball valve 

002-2212 

Elbow fitting 

003-EL3812 

 

Elbow fitting 

003-EL1212 

Street elbow 

003-SE38 

 

10 

Gauge 

002-2208Z 

Nipple fitting 

003-M1238 

 

11 

Gauge bracket 

001-4717 

Filter bowl assembly 

002-4315 

 

12 

Tee 

003-TT14 

Street elbow 

003-SE12 

 

13 

Straight fitting 

003-A1412 

Nipple fitting 

003-M1212 

 

14 

Pump Bracket  

001-4704KL 

10 

11 

12 

13 

14 

15 

16 

17 

14 

Summary of Contents for 438K

Page 1: ...438K 21 INST Imp Metric 04 21 Installation Owner s Manual Model 438K 25 Gallon Electronic Preservative Applicators Forage Harvester...

Page 2: ...preservatives for hay Harvest Tec system meets the Directive 2006 42 EC of the European Parliment and the Council of 17 May 2006 and other applicable European Directives including Directive 2004 108 E...

Page 3: ...Please read this manual carefully to ensure correct steps are followed to attach the applicator to the baler This applicator is designed to apply Harvest Tec buffered acid Use of alternative products...

Page 4: ...ne 001 4704KS to each the left and right mounting brackets at point A using two 3 8 x 1 1 4 bolts for each stiffener bracket Secure the left and right mounting brackets 001 4704KE and 001 4704KF to th...

Page 5: ...flats locks and nuts Locate the tank bracket 001 4704KA as shown in figure 5 Fasten 001 4704KA to the tank saddle U Bracket 001 4704KB with four 1 2 x 1 bolts locks flats and nuts at the four corners...

Page 6: ...ts locks and nuts Locate the support bracket 001 4704KG and fasten it to the top hole on the jack bracket assembly 001 4704KM shown at point H in figure 8 using a x 1 bolt flat lock and nut You may ha...

Page 7: ...8 x 1 bolts locks flats and nuts Drill a 3 8 hole in the baler tongue and fasten 001 4704KR to the baler tongue using a 3 8 x 1 bolt lock flat and nut Locate the tank 005 4705T as shown in figure 11...

Page 8: ...sten the drain fill kit with the supplied hardware in the drain fill kit 5 16 self tapping bolts Mount Pump Plate Assembly Use four 3 8 x 1 1 4 bolts locks and flat washers to mount the pump bracket 0...

Page 9: ...the gauge and to the check valve Secure to baler using the padded jiffy clips provided Use hose clamps on all connections A Drill two 3 8 holes and mount pressure gauge to sheet metal Bend the gauge b...

Page 10: ...solenoid on all 12v tractors Connect the green lead marked to the hot terminal on the starter Connect the black lead to a good ground Do not reverse the leads Be sure to use a voltmeter to verify that...

Page 11: ...mical and making a mess if leaks are found When you are comfortable with the operation of the controls you can set the applicator to the amount of chemical you would like it to put on Message Light Th...

Page 12: ...re Using the chart on the following page cross reference 2 minutes with 1000lbs and you will come up with 14 ton per hour DETERMINE THE RATE OF CHEMICAL The number of pounds of chemical required to be...

Page 13: ...for the moisture you are applying at This sum will give you the application rate 2 Select the proper set of tips from the application rate chart and install them 3 For the tips you have selected you w...

Page 14: ...96 336 N A 50 97 116 203 348 N A 55 102 122 214 366 N A 60 107 128 224 384 N A GENERAL CALIBRATION CHART IN GALLONS PER HOUR Use the following chart for all applications that require volume measuremen...

Page 15: ...rs of use Rebuilding the pump is a simple procedure if the motor is not damaged Order pump rebuilding kit 007 4581 6 If you are using bacterial inoculants flush out system daily after each use 7 Clean...

Page 16: ...ter bowl assembly 2 Electronic box out of adjustment 2 Refer to box adjustment page 3 Pump worn or dirty 3 Rebuild pump 4 Low supply voltage Pump requires 12v minimum 4 Check voltage at connection wit...

Page 17: ...ener Bracket V1 001 4704KS 2 12 Tank Fitting 005 9100 2 4 Mounting Bracket LH V2 001 4704KE 1 13 20 Gallon Tank 005 4705T 1 5 Mounting Bracket RH V2 001 4704KF 1 14 Tank Cap 005 9022C 1 6 Jack Bracket...

Page 18: ...07H 1 6 Hose clamp 003 9003 8 15 Control box 030 0457 1 7 Hose clamp 003 9004 2 16 Power harness 006 4580C 1 8 Male shut off 002 2205G 1 17 Pump harness 006 4583 1 Ref Description Part Qty Ref Descrip...

Page 19: ...traight fitting 003 A1412 5 Inside Tip Red Set 004 XR11001VS 1 6 Plug 003 F14 1 Green Cap 004 1207A 3 7 Hose clamp 003 9003 5 Outside Tip Green Set 004 6501 SS 2 8 Male quick fitting 004 4710 3 Inside...

Page 20: ...s warranty does not extend to loss of crop losses caused by delays or any expense prospective profits or for any other reason Harvest Tec Inc shall not be liable for any recovery greater in amount tha...

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