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VVP10 HART 

HART

®

 VALVE POSITIONER 

 

INSTALLATION, OPERATION, CONFIGURATION AND MAINTENANCE MANUAL 

______________________________________________________________________________________________________________________________ 

 

 

55 

APPENDIX I – INFORMATION FOR CLASSIFIED AREAS 

WARNING

 

The appropriate safety procedures for the installation and operation of electrical installations must be 
followed  in  accordance  with  the  regulations  of  each  country  in  question,  as  well  as  the  decrees  and 
directives on hazardous areas, such as intrinsic safety, explosion proof, increased safety, among others. 

In Brazil, this product must be installed in compliance 
with  the  electrical  installations  standard  for  explosive 
atmospheres (ABNT NBR IEC 60079-14). 

The  installation,  inspection,  maintenance,  repair, 
overhaul and recovery activities of the equipment are 
the responsibility of the users and must be carried out 
in  accordance  with  the  requirements  of  current 
technical  standards  and  the  recommendations  of 
Vivace  Process  Instruments.  If  the  area  is  classified, 
use  a  certified  plug.  Conduit  threads  must  be  sealed 
according  to  the  sealing  method  required  by  the 
hazardous area. 

The  product  mentioned  in  this  manual,  when 
purchased with a certificate for classified or hazardous 
areas,  loses  its  certification  when  its  parts  are 
exchanged 

or 

exchanged 

without 

undergoing 

functional  tests  and  approval  by  Vivace  Process 
Instruments or authorized technical assistance, which 
are  the  legal  entities  competent  to  certify  that  the 
equipment,  as  a  whole,  complies  with  applicable 
standards  and  directives.  The  same  happens  when 
converting  equipment  from  one  communication 
protocol to another (for example, from HART/4-20mA 
to Profibus-PA, or vice versa, as the Vivace product line 
offers this possibility). In this case, it will be necessary 
to  send  the  equipment  to  Vivace  or  its  authorized 
service. 

The  certificates  are  different,  according  to  the 
application  and  security  required,  and  it  is  the  user's 
responsibility to use them correctly. 

Always follow the instructions provided in this Manual. 
Vivace is not responsible for any loss and/or damage 
resulting from the improper use of its equipment. It is 
the  user's  responsibility  to  know  the  applicable 
regulations and safe practices in their country. 

Explosions can result in death or serious injury, as well 
as  financial  loss.  Installation  of  this  equipment  in 
explosive  atmospheres  must  comply  with  national 
regulations  and  type  of  protection.  Before  installing, 
check  and  make  sure  that  the  certificate  parameters 
are in accordance with the classification of the area in 
which it will be installed. 

 

 

Maintenance and Repair of Certified Equipments 

WARNING

 

Modification 

of 

equipment 

or 

replacement  of  parts  supplied  by  any 
supplier  not  authorized  by  Vivace 
Process  Instruments  is  prohibited  and 
will invalidate the certification. 

 

Identification Plate with Certification 

The  equipment  is  marked  with  options  for  protection 
types. Only use it according to the area classification. 
If  an  equipment  has  been  previously  installed  and/or 
used  in  an  explosion-proof  area,  do  not  use  it  in  an 
intrinsically  safe  area,  as  the  certification  criteria  are 
different, which may put the area at risk.. 

WARNING

 

When  the  equipment  is  used  as 
explosion  proof  “Ex  d”  or  for  enclosure 
protection  “Ex  t”,  it  cannot  be  used  as 
intrinsically safe “Ex ia”. 

Intrinsically Safe/Not-Lightable Applications 

In  explosive  atmospheres  with  intrinsic  or  non  -light 
safety  requirements,  always  note  the  circuit  input 
parameters and applicable installation procedures. 

The  certified  equipment  must  be  connected  to  an 
adequate  intrinsic  security  barrier.  Check  the 
intrinsically  safe  parameters  involving  the  barrier,  as 
well  as  the  equipment,  cables  and  connections. 
Grounding  the  associated  instruments  bus  should  be 
isolated from carcass panels and supports. The use of 
armored  cable  is  optional  and,  when  used,  the  non-
grounded  end  of  the  cable  should  be  isolated.  The 
capacitance  and  inductance  of  the  more  CI  and  LI 
cable  should  be  smaller  than  co  and  the  associated 
equipment. 

WARNING

 

It  is  recommended  to  NOT  remove 
covers when powered. 

 

 

 

Summary of Contents for VVP10-H

Page 1: ...INSTALLATION OPERATION CONFIGURATION AND MAINTENANCE MANUAL June 2022 VVP10 H HART VALVE POSITIONER...

Page 2: ...aintain compliance with the hardware and software versions described herein However due to the dynamic development and version upgrades the possibility of technical deviations cannot be ruled out We c...

Page 3: ...CONFIGURATION 19 3 2 JUMPER CONFIGURATION FOR LOCAL ADJUST AND WRITE PROTECTION 20 3 3 LIQUID CRYSTAL DISPLAY LCD 21 3 4 HART PROGRAMMER 21 3 5 LOCAL ADJUST CONFIGURATION TREE 22 3 6 HART CONFIGURATO...

Page 4: ...ocess and equipment Install equipment only in operation compatible areas with the proper connections and protections Use proper safety equipment for any handling device in field Turn area power off be...

Page 5: ...nance The positioner is powered by a 4 20 mA current without polarity and also has a 4 20 mA output proportional to the measured position The configuration uses the HART 7 communication protocol alrea...

Page 6: ...tion by a pressure already directed to the spool valve The spool valve is nothing more than a 5 way directional valve input two outputs and two outlets for these outputs When used as a single action w...

Page 7: ...o direct exposition to rain water snow or sunlight b No exposition to vibration and shocks c Normal temperature and humidity around 20 C 70 F 65 RH However it can also be stored under the following te...

Page 8: ...NICAL ASSEMBLY VVP10 HART housing has an IP66 protection degree being immune to water entering its electronic circuit and terminal block as long as the cable gland or conduit of the electrical connect...

Page 9: ...NSTALLATION OPERATION CONFIGURATION AND MAINTENANCE MANUAL ______________________________________________________________________________________________________________________________ 9 Figure 2 2 D...

Page 10: ...addition the positioner has two pressure plugs on one side see figure 2 5 to adjust the pilot pressure Vivace provides the manometer and device specific for this calibration as optional items For mor...

Page 11: ...ing measurement failure Figure 2 7 exemplifies the installation of VVP10 on a linear motion system magnet while Figure 2 8 depicts the installation in a rotating motion assembly Note that there is a n...

Page 12: ...he terminals for standard and complete VVP10 HART models respectively Figure 2 10 Terminal block cover lock Figure 2 11 Terminal identification for standard VVP10 HART Table 2 1 Terminal description f...

Page 13: ...f the equipment pass must be mounted in such a way as to prevent water from entering the equipment terminal block The threads of the conduits must be sealed according to the standards required by the...

Page 14: ...linear systems up to 30 mm with measurement from 0 to 30 mm minimum span of 10 mm between inferior and superior points Linear 70 Option 2 on Ordering Code Used on linear systems of 30 mm to 70 mm wit...

Page 15: ...15 Linear 100 Option 3 on Ordering Code Used on linear systems of 70 mm to 100 mm with measurement from 0 to 100 mm minimum span of 70 mm between inferior and superior points Linear 150 Option 4 on O...

Page 16: ...dimensional drawing of VVP10 HART remote sensor components At the left we can see the positioner side that receives remote sensor signal while on the right side we can find the opposite cable side co...

Page 17: ...__________________________________ 17 2 6 BRACKETS For applications with linear and rotative magnets in various actuators Vivace provides compatible brackets adjusting the positioner to the most diver...

Page 18: ...ATION CONFIGURATION AND MAINTENANCE MANUAL ______________________________________________________________________________________________________________________________ 18 ROTATIVE BRACKET Figure 2 2...

Page 19: ...indicates actions executed by magnetic screwdriver when inserted on Z and S orifices Table 3 1 Z and S orifices actions Some parameters show the icon to allow user configuration on it by inserting the...

Page 20: ...d S in local adjustment and restart the equipment awaiting numerical counting until the word donE is shown on display After that simply reconfigure it with the desired values for the application 3 2 J...

Page 21: ...offers VCI10 H USB Android or Bluetooth HART interfaces as a solution for identifying configuring and monitoring HART line devices Figures 3 4 and 3 5 illustrate the use of the VCI10 UH USB interface...

Page 22: ...__________________________________________________________________________________ 22 3 5 LOCAL ADJUST CONFIGURATION TREE Figure 3 6 shows the fields available for local configuration of the positione...

Page 23: ...ion to position and PID tuning adjustments LCD display variables and characterization curve points For a detailed description of the parameters of this menu refer to section 3 7 Range In this director...

Page 24: ...each of these procedures see section 3 9 of this manual Temperature Informs the maximum and minimum temperature values recorded by the positioner during its operation according to the user calibratio...

Page 25: ...R INSTALLATION OPERATION CONFIGURATION AND MAINTENANCE MANUAL ______________________________________________________________________________________________________________________________ 25 Figura 3...

Page 26: ...ID control Air To Action It can be set to Open 100 Open or Close 100 Closed indicating the actuation of the actuator according to the action of the supply air in the positioner depending on pneumatic...

Page 27: ...after Setpoint Mode see above It has independent settings for Upper and Lower Limits For example SP 0 after Setpoint Mode with SP Low Limit with 10 will force the Setpoint to 10 SP 100 after Setpoint...

Page 28: ...ectly proportional to the Setpoint input signal either by the input current or local mode Equal Percentage EQ This function characterizes the output according to a percentage increment in the flow ove...

Page 29: ...tioning of the valve insert the magnetic screwdriver into Z until the message 25 OK is displayed 4 Insert the magnetic screwdriver into S for configuring the next point 5 Repeat items from 2 to 4 to c...

Page 30: ...Calibration It performs the automatic position sensor calibration and PID control tuning procedures sequentially For details on each of these procedures see the above items Figure 3 15 shows procedure...

Page 31: ...tion is inversely proportional to its value A very low value of Tr will result in a quick integration of error search which can cause oscillation A very high value of Tr will result in very slow and i...

Page 32: ...r to upper For example with the valve in 100 execute Upper Position Trim sending the value 105 The valve will go to 95 and the user can confirm the new position which will become the new 100 upper ref...

Page 33: ...With the position at 0 all air from air supply will be sent to output 2 User will then be able to calibrate this sensor with the same input value By changing the control position to 100 all of the ai...

Page 34: ...ent Critical Alarms In the occurrence of any of those alarms the maintenance and diagnostic alert icons will be displayed on LCD Alarm Description PV OUT OF LIMITS The primary variable is outside norm...

Page 35: ...nesta se o LOW CURRENT ALERT A corrente de alimenta o loop est abaixo do ideal m nimo de 3 8 mA O posicionador continuar funcionando normalmente at uma corrente de 3 6 mA Verifique a fonte de corrent...

Page 36: ...ure see the Full Auto Calibration item in section 3 7 AUTO TRAVEL CALIBRATION The automatic position calibration procedure is being performed For more information on this procedure see the Auto Travel...

Page 37: ...ve signature test was not completed correctly Possible stuckness or low supply pressure STEP RESPONSE ERROR The PID control of the position did not respond to the steps scheduled in the step response...

Page 38: ...al Deadband 1 and PV 0 If the valve goes to 25 and then to 23 9 the counter will be increased as it will have changed direction beyond 1 If the valve went to 25 and then to 24 1 the counter would not...

Page 39: ...refore only after exceeding 94 and returning to a position above 95 will the counter be incremented again The diagnostics also has an Operation Time count informing how long it has been active since t...

Page 40: ...a certain tolerance in order to avoid false alarms In the chart of figure 3 23 the deviation starts at time T1 as soon as the error SP PV becomes greater than the Deviation Deadband parameter The erro...

Page 41: ...complete valve performance profile for future comparisons The default runtime per cycle setting is thirty seconds 30s and can be changed to 60s 90s 120s or 180s At the end of the test if performed suc...

Page 42: ...SP Changed status which indicates a change in the Setpoint during the test which will affect the control desired by the user and consequently priority in relation to the test In this case the test wi...

Page 43: ...It is performed by the positioner himself regardless of being connected to some monitoring system The user can configure up to ten independent steps as described below During the simulation of user c...

Page 44: ...r set above zero Setting this parameter to zero in the other steps causes the next step to be always started right after the previous step ends Parameter Description Dead Time Time in seconds for init...

Page 45: ...ith the maximum and minimum input pressure values recorded during positioner operation since the last reset On restarting counter maximum minimum registers and alarms are reset The default values for...

Page 46: ...With the digital input function enabled in the Dig Input Mode parameter the Dig Input Low and Dig Input High alarms will be activated when the terminal inputs DI1 and DI2 are activated respectively Th...

Page 47: ...of its devices HART and Profibus PA PACTware is property of PACTware Consortium and can be found on http www vega com en home_br Downloads The following figures exemplify DTM configuration screens fo...

Page 48: ...s locked 3 Remove the power supply and current return from the positioner removing all the wiring by the electrical connection Access to Display 1 Remove the display cover 15 to access the display 17...

Page 49: ...ller screws because this way there will be access to the reed and internal of the coil assembly 7 If you need to calibrate the coil assembly and the regulator assembly you can remove the calibration p...

Page 50: ...2 10048 I O MAIN BOARD 18 2 10049 COMPLETE MAIN BOARD 18 2 10050 DISPLAY includes screws 17 2 10006 COVER O RING 16 1 10001 DISPLAY COVER includes o ring 15 2 10002 STANDARD ANALOG BOARD includes scre...

Page 51: ...or VVP10 HART PARAMETERS FOR INTRINSICALLY SAFE MODEL Power imput terminals Ui 30 V Ii 110 mA Pi 825 mW Ci 2 nF Li negligible Position return terminals Ui 30 V Ii 110 mA Pi 825 mW Ci 10 nF Li negligib...

Page 52: ..._______________________________________________________ 52 6 TECHNICAL CHARACTERISTICS 6 1 IDENTIFICATION VVP10 HART has an identification plate affixed to the top of the housing specifying the model...

Page 53: ...Quick Open and User Table up to 16 points Environment Temperature Limits Ambient 40 to 85 C 40 to 185 F Storage 40 to 90 C 40 to 194 F LCD 10 to 80 C 14 to 176 F operation 40 to 85 C 40 to 185 F no d...

Page 54: ...ing spare parts but it is strongly recommended to forward it to Vivace for diagnosis and maintenance in cases of doubt or impossibility of correction by the user For details about the product warranty...

Page 55: ...is the user s responsibility to use them correctly Always follow the instructions provided in this Manual Vivace is not responsible for any loss and or damage resulting from the improper use of its eq...

Page 56: ...d iron steel parts equipments with Ex d approved for Gb category cannot have the pressure sensor installed in industrial processes classified as Zone 0 the activities of installation inspection mainte...

Page 57: ...Buying Invoice n COMMERCIAL CONTACT Complete Name Position Phone and Extension Fax e mail TECHNICAL CONTACT Complete Name Position Phone and Extension Fax e mail EQUIPMENT DATA Model Serial Num PROCE...

Page 58: ...HART VALVE POSITIONER INSTALLATION OPERATION CONFIGURATION AND MAINTENANCE MANUAL ______________________________________________________________________________________________________________________...

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