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EFFECTIVE: December 9, 2016

MANUAL

TROLLEY

TF2/TS2 SERIES

1/2 Ton through 20 Ton Capacity

Code, Lot and Serial Number

This equipment should not be installed, operated or maintained
by  any  person  who  has  not  read  and  understood  all  the
contents of this manual.  Failure to read and comply with the
contents  of  this  manual  can  result  in  serious  bodily  injury  or
death, and/or property damage.

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Summary of Contents for TF2 Series

Page 1: ...e Lot and Serial Number This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply with the...

Page 2: ...ual Hoist Adjustment for Trolley 3 2 Electric Hoist Adjustment for Trolley 3 3 Air Power Hoist Adjustment for Trolley 3 4 Trolley Assembly 3 5 Mounting Location 3 6 Installation of Trolley onto Beam 3...

Page 3: ...ty 60 8 0 Parts List 61 8 1 TF2 Push Trolley Parts 1 8 to 5 Ton 8 2 TF2 Geared Trolley Parts 1 8 to 5 Ton 8 3 TS2 Push Trolley Parts 1 8 to 5 Ton 8 4 TS2 Geared Trolley Parts 1 8 to 5 Ton 8 5 TF TS Pu...

Page 4: ...information which is important but not directly hazard related These general instructions deal with the normal installation operation and maintenance situations encountered with the equipment describ...

Page 5: ...for Top Running Single Girder Cranes ANSI ASME B30 2 Safety Standard for Top Running Double Girder Cranes and ANSI ASME B30 11 Safety Standard for Underhung Cranes and Monorails If a below the hook l...

Page 6: ...so the responsibility of the owner user to comply with the applicable ANSI ASME B30 volume that addresses that type of equipment It is the responsibility of the owner user to have all personnel that w...

Page 7: ...t attached to the pendant cord for your hoist trolley order a tag from your dealer and install it Read and obey all warnings attached to this trolley Tag is not shown actual size English Spanish Warni...

Page 8: ...nical Information 2 1 Specifications 2 1 1 Product Code for TF2 Trolley 2 1 2 Product Code for TS2 Trolley 2 1 3 Operating Conditions and Environment Temperature Range 4 to 104 F 20 to 40 C Humidity 8...

Page 9: ...PTF2050 78 7 4 92 to 7 02 7 03 to 12 00 95 8 PTF080 118 1 5 50 to 8 66 8 67 to 12 00 212 10 PTF100 2 1 5 PTS2 Specifications Table 2 2 PTS2 Trolley Specifications Cap Tons Product Code Min Radius for...

Page 10: ...050 90 6 3 94 to 7 02 7 03 to 12 00 124 8 GTS080 118 1 5 50 to 8 66 8 67 to 12 00 257 227 10 GTS100 15 GTS150 510 553 20 GTS200 Table 2 3 GTF2 Trolley Specifications Cap Tons Product Code Min Radius f...

Page 11: ...0 7 2 1 8 3 2 2 36 0 80 3 0 2 7 3 3 1 5 B 1 8 0 87 3 7 1 PTF2010 8 5 9 8 9 3 2 2 4 2 2 80 1 1 3 7 3 1 4 4 2 0 B 1 9 0 98 4 2 1 1 2 2 PTF2020 10 4 11 8 11 0 2 7 5 0 3 35 1 4 4 4 3 8 5 2 2 4 B 2 3 1 26...

Page 12: ...2 2 36 0 7 3 0 2 7 3 3 1 5 B 1 8 0 87 3 7 1 PTS2010 8 5 9 8 9 3 2 2 4 2 2 80 1 1 3 7 3 1 4 4 2 0 B 1 9 0 98 4 2 1 1 2 2 PTS2020 10 4 11 8 11 0 2 7 5 0 3 35 1 3 4 4 3 8 5 2 2 4 B 2 3 1 26 5 1 2 1 2 3...

Page 13: ...1 8 0 98 7 2 4 2 1 1 2 2 GTF2020 13 7 15 2 11 0 6 1 5 0 3 35 1 3 4 4 4 3 2 8 5 2 2 4 B 1 9 1 26 5 1 2 1 2 3 GTF2030 14 1 15 7 12 8 6 2 5 8 3 94 1 4 5 3 4 5 3 1 6 0 2 7 B 2 3 1 42 6 7 5 GTF2050 14 8 1...

Page 14: ...98 7 2 4 2 1 1 2 2 GTS2020 13 7 15 2 11 0 6 1 5 0 3 35 1 3 4 4 4 3 2 8 5 2 2 4 B 1 9 1 26 5 1 2 1 2 3 GTS2030 14 1 15 7 12 8 6 2 11 0 5 8 3 94 1 4 5 3 4 5 3 1 6 0 2 7 B 2 3 1 42 6 7 5 GTS2050 14 8 15...

Page 15: ...2 6 1 1 1 1 5 0 7 0 99 2 2 2 7 2 1 3 1 6 0 9 1 27 2 7 3 2 2 1 2 1 4 1 7 1 0 1 43 3 0 3 6 3 1 6 1 9 1 2 1 43 4 0 4 5 5 2 4 2 8 1 4 2 13 5 5 6 1 2 3 2 Suspender H Table 2 10 Suspender H Dimensions Capa...

Page 16: ...cities Ton d1 D d2 B P L T W E 1 8 to 0 874 1 46 0 480 1 30 2 36 3 60 1 06 0 94 1 0 992 1 65 0 480 1 30 2 72 4 06 1 06 0 94 1 1 2 to 2 1 268 2 13 0 795 1 73 2 99 4 84 1 54 1 42 2 1 2 to 3 1 425 2 48 0...

Page 17: ...f in g in TCR250 TCR500 6040204 TO 2 00 5 33 3 78 875 1 10 R 1 00 0 512 TCR1000 6040201 1 2 00 5 33 3 78 1 230 1 10 R 1 00 0 512 TCR1000 2 60403 1 3 00 5 38 3 78 1 230 1 10 0 512 TCR2000 2 6040403 2...

Page 18: ...method for CB Series 1 For to 2 Ton capacity Refer to Figure 3 3 2 Remove the wheel cover nuts and lock washers then remove wheel cover 3 Straighten and remove the spit pin in the top shaft pin and r...

Page 19: ...e TF TS Trolley as shown in Figure 3 5 Since the hoist is directly hook mounted no additional hoist preparation is necessary See Section 3 4 for more information on trolley assembly 3 1 4 For 15 and 2...

Page 20: ...sts can be hook mounted to the TF2 trolley using suspender C or optional suspender H Ton to 3 Ton as shown in Figure 3 7 5 Ton models hook to the trolley shaft as shown in Figure 3 8 Figure 3 7 CF Hoo...

Page 21: ...ension Shaft and trolley beam 3 2 2 When the TS2 trolley is combined with a hoist follow and complete all pre operational procedures provided with the hoist For Harrington SH ES and NES model hoists f...

Page 22: ...to Figure 3 11 or Figure 3 12 for the appropriate product Attach hoist to the trolley 5 Double Fall Units except 5 Ton ES Remove the Top Hook assembly by removing the Spilt Pin from the Slotted Nut R...

Page 23: ...S VOLTAGES ARE PRESENT IN THE HOIST CONTROL BOX IN THE SUPPLY OF ELECTRICAL POWER TO THE HOIST MOTOR Before performing ANY mechanical or electrical maintenance on the equipment de energize disconnect...

Page 24: ...three or four captive screws holding the electrical component mounting Plate against the main body of the hoist and swing the plate out to access the required components 4 Loosen one of two Machine Sc...

Page 25: ...ion Yoke standard on 030C 050 models Note Unlike 3 Ton Single Fall and below see Figure 3 12 Suspender G for 3 Ton 030C and 5 Ton connects directly to the Connection Yoke without the Connection Yoke R...

Page 26: ...st top plates no additional hoist preparation is required to mount the N ER hoist to the trolley Refer to Figure 3 16 and Figure 3 17 See Section 3 4 for more information on trolley assembly Figure 3...

Page 27: ...t Pin remains captive in the Top Pin Attach hoist to the trolley Figure 3 18 Model ED1050 Installing Suspender E 3 2 10 Prepare the ER2 and NER2 hoists for use with TF2 TS2 trolley for the following h...

Page 28: ...Shaft and Bracing Shaft removed the Top Hook can be removed and replaced with the appropriate Connection Yoke 5 Re insert the Connection Shaft and Bracing Shaft ensuring both pass through the Connecti...

Page 29: ...information provided in this section for mounting and air hose connections 3 3 3 In addition to the information and procedures provided in this section for the TF2 trolley there are specific details f...

Page 30: ...the top pin yoke and top hook 4 To remove the top pin yoke and top hook on the TCR2000P2 loosen and remove the 3 bolts holding the gear section onto the main body Rotate the gear section clockwise to...

Page 31: ...g Suspender on single fall hoists TCR250P 500P and 3000P Figure 3 25 Installing Suspender on double fall hoists TCR1000P TCR2000P2 TCR6000P2 Figure 3 26 Installing Suspender on TCR10000P2 3 3 6 When u...

Page 32: ...insertion 3 Referring to Figure 3 35 Table 3 1 and Table 3 2 install the inner adjusting Spacers and Suspender on the Suspension Shaft Use all of the Spacers provided with the trolley If the beam wid...

Page 33: ...spension Shaft holes are used Securely bend both branches of the Split Pin after insertion 3 Referring to Figure 3 35 and Table 3 3 install the inner adjusting Spacers and Suspender for TCR or Suspens...

Page 34: ...xing Shaft is shown in front of Suspension Shaft for clarity Actual location is behind the Suspension Shaft Figure 3 30 Assembling the Trolley 8 Through 10 Ton Capacity N ER N ER2 Refer to Figure 3 31...

Page 35: ...olley If the beam width is not listed in Table 3 2 use the next size smaller and make adjustments in accordance with Section 3 3 8 4 Place Side Plate S onto the Suspension Shaft 5 Install the outer ad...

Page 36: ...greater than B 3 If A does not fall within the specified range move spacers from inner to outer or from outer to inner as necessary to obtain the proper A dimension irrespective of the numbers in Tabl...

Page 37: ...37 Figure 3 34 Adjusting the Trolley...

Page 38: ...e left side of the Suspender or Suspension Plates the second number is the quantity on the right side Example 1 2 Adjusting Spacers on the right side Side Plate SN side for 8 to 20 Ton Side Plate S si...

Page 39: ...3 23 to 6 02 11 9 6 03 to 12 00 10 11 2 TF 5 3 94 to 7 02 8 3 2 7 03 to 12 00 8 11 2 2 TS 5 3 94 to 7 02 8 5 7 03 to 12 00 8 9 2 8 5 50 to 9 02 8 8 9 02 to 12 00 8 9 2 10 5 50 to 9 02 8 8 9 02 to 12...

Page 40: ...1 1 1 1 1 1 1 1 1 1 2 Thin Inner 2 2 3 4 6 1 1 1 1 2 2 2 2 3 3 3 0 0 1 1 1 2 2 2 2 3 3 3 3 4 0 0 1 1 1 2 1 1 1 2 2 2 Outer 3 0 6 5 4 3 2 I 7 5 4 3 2 I 0 7 5 4 7 6 5 Thick Inner 0 0 0 0 1 1 1 1 1 1 1 1...

Page 41: ...3 3 4 3 Outer 3 1 I 1 1 1 1 7 7 7 5 3 3 3 3 3 3 3 1 1 1 1 1 1 1 0 Fixing Inner 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 Thin Inner 3 3...

Page 42: ...2 1 2 1 0 0 1 1 1 1 1 1 1 1 2 2 2 2 4 4 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 5 6 5 Outer I 0 0 11 11 9 9 9 9 7 7 3 3 3 3 3 3 1 1 1 1 1 1 1 1 0 Balancing Collar Inner 1 1 1 1 1 1 1 1 1 1...

Page 43: ...6 6 4 4 4 4 4 Fixing Inner I0 Thin Inner 3 4 4 4 1 1 1 2 1 2 2 3 3 3 Outer 1 0 6 5 5 3 2 Thick Inner 1 1 1 1 2 2 2 2 2 2 2 2 2 2 Outer 6 6 4 4 4 4 4 Fixing Inner 15 Thin Inner 0 0 0 1 0 1 1 1 2 2 2 Ou...

Page 44: ...4 4 4 4 4 4 4 2 2 2 2 2 2 3 3 2 3 2 3 3 3 3 3 4 4 4 4 4 4 4 4 4 5 4 5 4 5 4 5 4 5 Outer 4 2 2 2 2 0 0 0 0 5 5 5 3 4 4 3 3 1 1 1 1 0 0 0 0 0 Fixing Inner 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 15 Thin Inner...

Page 45: ...e the trolley end stop from the beam and set the trolley on the beam from the end Securely re install the trolley end stop on the beam 3 6 3 Optional Method for Trolleys up to 5 Ton If the trolley can...

Page 46: ...de plates by two shafts see Figure 3 6 Leave the suspension plates attached to the trolley side plates 2 Assemble the trolley refer to Section 3 4 3 Move the Shaft Stopper Pin to Hole B see Figure 3 3...

Page 47: ...until step 8 3 Install the trolley on the beam by following steps 3 to 8 of Section 3 6 4 4 Use safe and proper rigging practices to secure the trolley side plates so that they will remain firmly in p...

Page 48: ...e Air Supply Installation Cable must be installed along the beam that the trolley runs on For curved beams a special cable suspension system will be needed and this instruction does not apply For stra...

Page 49: ...stops for the trolley are correctly positioned and securely installed on the beam Ensure that all nuts bolts and split pins cotter pins are sufficiently fastened 3 8 4 Confirm proper operation Before...

Page 50: ...STORY OF OR BE PRONE TO SEIZURES LOSS OF PHYSICAL CONTROL PHYSICAL DEFECTS OR EMOTIONAL INSTABILITY THAT COULD RESULT IN ACTIONS OF THE OPERATOR BEING A HAZARD TO THE OPERATOR OR TO OTHERS HOIST OPERA...

Page 51: ...d if binding prevents equal loading on all load supporting chains NOT operate beyond the limits of the load chain travel NOT operate hoist with missing damaged chain springs cushion rubbers stoppers o...

Page 52: ...intenance Use the hoist manufacturer s recommended parts when repairing the unit Lubricate load chain per hoist manufacturer s recommendations NOT use the hoist load limiting or warning device to meas...

Page 53: ...d or modified trolleys shall be inspected by a designated person to ensure compliance with the applicable provisions of this manual 5 2 2 Inspection Classification the inspection procedure for trolley...

Page 54: ...such that the trolley is maintained in safe working condition 5 4 2 For inspections where load suspension parts of the trolley are disassembled a load test per ANSI ASME B30 16 must be performed on t...

Page 55: ...ual sounds or vibration during operation Replace Side Plates Visual Measure Must be free of significant deformation For 8 20 Ton trolley the difference of dimension A and B should not exceed 0787 2mm...

Page 56: ...Tapered 2 36 60 2 30 58 5 0 126 3 2 0 098 2 5 Flat 1 Tapered 2 80 71 2 74 69 5 0 157 4 0 0 130 3 3 Flat 2 Tapered 3 35 85 3 29 83 5 0 177 4 5 0 150 3 8 Flat 3 Tapered 3 94 100 3 88 98 5 0 197 5 0 0 16...

Page 57: ...1 0 709 18 0 0 63 16 0 2 1 1 2 2 0 64 16 2 0 669 17 0 0 866 22 0 0 787 20 0 3 2 1 2 0 06 1 5 1 063 27 0 0 945 24 0 3 0 646 16 4 0 945 24 0 0 846 21 5 5 5 1 299 33 0 1 181 30 0 Trolley Capacity D2 D1...

Page 58: ...nued Suspender Wear Measurements TCR SUSPENDERS Trolley Capacity D2 D1 Limit d Standard in mm Limit in mm 1 4 0 04 1 0 51 13 0 55 13 9 1 2 1 2 3 0 06 1 5 0 80 20 0 82 20 8 6 08 2 0 55 14 0 57 14 6 10...

Page 59: ...eed to be lubricated and must be replaced if worn or damaged 6 1 4 Suspension Pins Bolts and Shafts Grease at least twice per year for normal usage more frequently for heavier usage or severe conditio...

Page 60: ...gton Hoists Inc place of business to customer Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington s published repair center prior to shipping product for warranty...

Page 61: ...1 8 to 5 Ton 64 8 3 TS2 Push Trolley Parts 1 8 to 5 Ton 66 8 4 TS2 Geared Trolley Parts 1 8 to 5 Ton 68 Section 8 to 20 Ton 8 5 TF TS Push Geared Trolley Parts for CB Hoist 8 to 10 Ton 70 8 6 TF TS P...

Page 62: ...62 8 1 TF2 Push Trolley Parts 1 8 to 5 Ton TF2 Push Trolley 1 2 to 3 Ton Push Trolley 5 Ton Figure 8 1 TF2 Push Trolley...

Page 63: ...4030 16 Suspender H 1 T6G019005 T6G019010 T6G019020 T6G019030 17 TCR Suspender 1 6040204 6040201 1 Fall Chain 60403 2 Fall Chain 6040403 TF26K531030S 18 Bolt Assembly 1 T3P153050 19 Split pin 1 900942...

Page 64: ...64 8 2 TF2 Geared Trolley Parts 1 8 to 5 Ton TF2 Geared Trolley 1 2 to 3 Ton TF2 Geared Trolley 5 Ton Figure 8 2...

Page 65: ...7G117030 11 T6G120050 8 20 Shaft stopper pin 2 T6G156010 T6G156020 MS164020 MS164030 21 Split pin 2 9009423 9009432 22 Hand chain 1 HCCF005 23 Hand chain guide Assembly 1 T6G5121010 24 Suspender C 1 T...

Page 66: ...66 8 3 TS2 Push Trolley Parts 1 8 to 5 Ton TS2 Push Trolley 1 2 to 3 Ton TS2 Push Trolley 5 Ton Figure 8 3...

Page 67: ...T7GC004005 T7GC004010 T7GC004020 T7GC004030 M3004050 16 Suspender H 1 T6G019005 T6G019010 T6G019020 T6G019030 17 TCR Suspender 1 6040204 60403 1 Fall Chain 6040201 2 Fall Chain 6040403 TF26K531030S 18...

Page 68: ...68 8 4 TS2 Geared Trolley Parts 1 8 to 5 Ton TS2 Geared Trolley 1 2 to 3 Ton TS2 Geared Trolley 5 Ton Figure 8 4...

Page 69: ...Thick spacer qty X T7G116010 6 T7G116020 6 T7G116030 9 MSF116050 5 19 Thin spacer qty X T7G117010 9 T7G117020 8 T7G117030 11 MSF117050 8 20 Bolt Assembly 1 T3P153050 21 Slotted nut 1 T3P154050 22 Spl...

Page 70: ...70 8 5 TF TS Push Geared Trolley Parts for CB Hoist 8 to 10 Ton TF TS Trolley for CB Hoist 8 to 10 Ton TF TS Additional Geared Trolley Parts for CB Hoist 8 to 10 Ton...

Page 71: ...4 9047140 22 Snap ring 4 9047140 23 Washer 4 MS104075 24 Track wheel S assembly 2 T3G1102075 25 Side plate S assembly 1 T3G5110075 26 Name plate B Push 1 T3P800080 T3P800100 Geared T3G800080 T3G801100...

Page 72: ...ER2 Hoist 8 to 10 Ton Trolley Fixing Shaft is shown in front of Suspension Shaft for clarity Actual location is behind the suspension shaft TF TS Trolley for ER2 Hoist 8 to 10 Ton TF TS Additional Gea...

Page 73: ...bly 2 T3G1102075 25 Side plate S assembly 1 T3G5110075 26 Name plate B Push 1 T3P800080 T3P800100 Geared T3G800080 T3G801100 27 Suspension Shaft Std 1 MS115075 Wide MSF181075 28 Thick spacer 8 MS11707...

Page 74: ...74 8 7 TF TS Geared Trolley Parts for CB Hoist 15 to 20 Ton TF TS Trolley for CB Hoist 15 to 20 Ton...

Page 75: ...17 Hand chain 2 HCCF005 18 Side plate G Assembly 2 T3G5111075 19 Track wheel G Assembly 4 T3G1101075 20 Washer 8 MS104075 21 Snap ring 8 9047140 22 Snap ring 8 9047140 23 Washer 8 MS104075 24 Track wh...

Page 76: ...93445 44 Spring washer 8 9012717 45 Suspension shaft 1 T3G144150 46 Stay bolt 4 T3G143150 47 Suspension plate A 1 T3G141200 48 Suspension plate B 1 T3G142150 50 Nut TS Not compatible with bumpers 8 90...

Page 77: ...77 This Page Intentionally Left Blank...

Page 78: ...78 8 8 TF TS Geared Trolley Parts for ER2 Hoist 15 to 20 Ton TF TS Trolley for ER2 Hoist 15 to 20 Ton...

Page 79: ...75 26 Name plate B 2 T3G801150 T3G801200 27 Suspension Shaft Std 2 MS115075 Wide MSF181075 28 Thick spacer Std 6 MS117075 Wide 22 29 Thin spacer Std 20 MS116075 Wide 16 31 Bolt 2 MS161100 32 Shaft sto...

Page 80: ...Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 Toll Free 800 233 3010 Phone 717 665 2000 Fax 717 665 2861 TF2TS2OM...

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