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Installing the Outer Guard Panels 

 

Step 1 

Remove the hexbolts on the corners of the 
platform. Insert the guard panel posts into 
the pockets in the platform.  The smooth side 
of the guard panels should face in towards 
the center of the platform. 

 

 

If you have a 90 degree exit platform, install 
the end guard panel using the provided 
bracket and bolt to inner guard panel. 
 
 
 
 
 
 
 
 
 

Step 2 

Install the platform control box on the rear 
guard panel using screws and nuts through 
the panel. 

 

 
 

Step 3 

Plug in the harness for the platform control 
box. Secure the harnesses under the clip on 
top of the carriage flange. 

 

 
Installing Fixed 
Ramp 

 
Step 1 

• Position the ramp after the lift is in its final 
location. 
• Maintain a gap of 3/8” to 3/4” between the 
ramp and platform. 
• Drill a pilot hole into the concrete and 
fasten using supplied concrete lags through 
ramp flanges.

 

 

 
 

Summary of Contents for Highlander CPL400

Page 1: ...ft installation and operation For further assistance please contact your authorized Harmar dealer or Harmar s Technical Service department Tel 866 378 6648 Fax 816 537 0641 Commercial Platform Lift CPL400 CPL600 CPL800 CPL1000 CPL1200 CPL1400 HIGHLANDER ...

Page 2: ...nchoring the Lift 9 Setting the Limit Switches 10 Verifying Operation of the Lift 11 Manual Override 12 Call Sends optional 12 Top Landing Gate optional 13 EMI and Flush Strike optional 14 Platform Gate optional 15 Fascia Panel optional 16 Owner s Section 17 Safety 18 Controls 19 Operating the Lift 20 Warranty 22 Using the Manual This manual will provide step by step instructions on how to install...

Page 3: ...2hp 90vdc or 1 2hp 24vdc Safety Read all instructions in this manual before installing or operating the lift Do not exceed the maximum payload capacity of 750 lbs Do not ride on the lift until it is anchored in place This product is designed only for lifting people and wheel chairs Do not use it for any other purpose Always wear eye protection while installing or servicing this product Always disc...

Page 4: ...t Site Requirements x The lift will require a 115vac 20amp grounded circuit x Outdoor Installations will require a GFI protected circuit x Only install the lift on a 4 thick level 3 500 psi reinforced concrete slab x Foot Print varies depending on platform size and options Required tools x 1 2 Hammer Drill x 3 8 Masonry Drill Bit x Appliance Dolly x Hammer x Level x Measuring Tape x Socket Wrench ...

Page 5: ... exists above the lift The lift will require 6 8 of clearance above the platform floor when the lift is at the upper landing Warning The area between the floor where the lift is mounted and the top landing must be covered by a smooth vertical fascia This is to to eliminate any pinch points between the platform and landing Connecting to Electricity The lift will require a 115 VAC 20 amp grounded el...

Page 6: ...e flanges that protrude from the front cover Step 3 Align the four mounting holes and insert a x 3 bolt into each hole The upper holes have a spacer that must be placed in between the carriagne flange and platform leg Install the locknut on each bolt and tighten sufficiently approx 50 lb ft Step 4 Plug in the harness for the platform safety pan and unplug the safety pan jumper on the controller re...

Page 7: ...provided bracket and bolt to inner guard panel Step 2 Install the platform control box on the rear guard panel using screws and nuts through the panel Step 3 Plug in the harness for the platform control box Secure the harnesses under the clip on top of the carriage flange Installing Fixed Ramp Step 1 Position the ramp after the lift is in its final location Maintain a gap of 3 8 to 3 4 between the...

Page 8: ... landing sides of the platform Reinsert the hex bolts one of which will go through the guard panel post and tighten Step 3 Attach the ramp to the pivot tabs using shoulder bolts and locking nuts Tighten the nuts until they seat against the bolt shoulder Step 4 Attach the ramp roller arm by bolting it to the underside of the ramp The ramp roller should align and make contact with the ramp roller gu...

Page 9: ...oncrete dust may have settled into the holes you just drilled Use a shop vacuum to clean out these holes This will ensure the floor anchors set correctly Step 3 Secure the lift in place by tightening the floor anchor bolts Step 4 800 or taller models Taller lifts must have the top of the lift tower anchored into a solid surface to ensure running clearances remain constant There are two options for...

Page 10: ...ch the front cover Step 3 Remove the front cover by tilting it forward and lifting upwards The bottom of the front cover sits on a pin on either side of the lift frame Set the cover aside in a safe location where it will not get damaged Step 4 Loosen the bolts that attaches the upper limit switch assembly Slide the assembly down the track until the lower switch in the assembly comes in contact wit...

Page 11: ... if equipped unfolds and rests on the ground Step 2 Verify the operation of the Emergency stop switch When this switch is pushed in the lift should not run in either direction When this switch is turned and pulled back out the lift should operate normally Step 3 Verify the operation of the sensor pan underneath the platform Start with the lift at the top landing Press up on the sensor pan While ho...

Page 12: ...top of the brake assembly It may be neccesary to slightly rotate the handcrank until it fully seats down on the hex portion of the brake Rotate the crank to raise or lower the platform Warning Never operate the lift while the manual override crank is inserted into the lift Call Sends optional The optional Call Send controls are to be used at the upper and or lower landings to call the platform to ...

Page 13: ...or clearity There are a number of attachment holes provided in the threshold portion of the gate for mounting using wood lag screws or concrete anchors as appropriate Remove the latch post cover and connect the call send and interlock wire harnesses The vertical posts of the gate must be attached to a supporting structure the gate is not designed to be freestanding 13 A length of multiͲconductor w...

Page 14: ... door jamb and mark mounting holes 2 Fasten Interlock to door jamb with 8 wood screws 3 Route 4 conductor Interlock cable thru hole in top of interlock and make wire connections 4 Attach door keeper and emergency key plates to hoistway door 14 EMI Interlock Wiring Connections EMI Lift Harness Black A Black Black B Green Yellow C White Yellow D Orange N A Blue N A Brown N A Red Must be tied togethe...

Page 15: ...allation The key is inserted from the back side to lift up on the solenoid that holds the gated locked Mount the gate by placing onto the lower landing side of the platform There are a number of attachment holes along the bottom and up the sides of the gate frame to attach to the platform and guard panels A wiring harness included on the gate will need to be routed along the gate frame behind the ...

Page 16: ...ooth surface for the platform edge to run against to prevent any shear or obstruction hazards and must be utilized A running clearance of no more than 3 4 and no less than 3 8 must be maintained between the edge of the platform and the fascia panel 16 ...

Page 17: ...Commercial Platform Lift Owners Section LRead the manual thoroughly before operating the lift 17 ...

Page 18: ...gned only for lifting people and wheel chairs Do not use it for any other purpose Make sure any obstructions are cleared from underneath the platform area before use Make sure both the passenger and wheelchair are completely on to the platform before using Do not disable any safety equipment or switches supplied with this lift Do not attempt to service the lift yourself Contact your Harmar dealer ...

Page 19: ...latform To move platform up depress and hold the upper half of the rocker switch To cease movement release switch Down Controls downward movement of lift platform To move platform down depress and hold the lower half of the rocker switch To cease movement release switch Keylock optional Disables controls from operating when keylock is turned off 19 ...

Page 20: ...ctivated by giving it a quick turn clockwies Step 3 Press and hold the UP rocker The lift will move in the up direction and stop when it reaches the upper landing Warning Always verify the lift s platform has stopped level with the upper landing If not contact your Harmar Dealer for assistance Step 4 Release the brakes on your chair or scooter and drive off the platform 20 ...

Page 21: ...y giving it a quick turn clockwise Step 3 Press and hold the DOWN rocker The lift will move in the down direction and stop when it reaches the lower landing Warning Always verify the lift s access ramp unfolds fully and rests on the ground If not contact your Harmar Dealer for assistance Step 4 Release the brakes on your chair or scooter and drive off the platform 21 ...

Page 22: ...es Harmar will not under any circumstances be liable for the loss of the use of its products or loss of time This warranty becomes null and void if he product has been lost GDPDJHG E DFFLGHQW PLVXVHG DQG RU QHJOHFWHG RU LI WKH SURGXFW KDV EHHQ PRGL HG LQ DQ ZD HIHFWLYH SDUWV PXVW be returned prepaid to Harmar for inspection prior to credit or replacement At Harmar s option any part found to have E...

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