Harman Trident SF160 Installation & Operating Manual Download Page 7

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3-90-70742R11_05/13

Wiring and Electrical

following the wiring diagram, run all wires to their designated 

connections.  save  the  main  power  for  the  last  hook-up, 

and leave the breaker in the off position. The sensor wires 

attach to the a350 Controller on the terminals marked “sen” 

and “com”. Make sure the sensor is submerged fully into the 

well and secured with the set-screws.

Setting The Aquastat

Inside the a350 control, you will see a square jumper, and 

a  differential  dial.  Be  sure  the  jumper  is  in  the  “Heating” 

position.  The  differential  dial  is  set  to  determine  how 

low, below the temperature set point, you want the water 

temperature  to  go  before  the  automatic  Draft  Control 

opens. a good initial setting for this dial is 5°. Be sure the 

120V wires are attached to the common and the normally 

open terminals, and replace the cover. The external dial is 

set for the water temperature you wish to maintain, a good 

setting is 180°. 
Inside  the  Y350  control,  ensure  that  your  wires  are 

connected to the 120VaC terminals, and replace the cover.
Inside  the  s350  control,  which  is  used  as    overheat 

protection,  you’ll  see  two  dials;  offset,  and  differential. 

There is also a jumper which, in this case, gets placed in the 

“cooling” position. The offset dial sets the number of degrees 

above the a350 set point that you want the overheat dump 

to activate. a good set point would be 20°. That would mean 

that if the water reaches 200°, using the a350 set point of 

180°, the s350 would close it’s contacts and energize the 

overheat dump zone. The differential dial sets the point that 

the overheat dump would stop. With the differential set at 

15°,  using  the  temperatures    above,  the  circuit  would  re-

open, stopping the overheat dump at a water temperature 

of 185°. The 120V wiring is attached on the normally open 

and the common position. The normally closed position is 

not used. 
Re-install the covers onto the three Controls.

Optional Items

There is a domestic hot water coil available for your Trident 

Boiler. The coil installs in the front of the boiler, and allows 

your  domestic  water  to  be  heated  by  the  heating  system 

water. Install the coil now, by removing the round plate and 

replacing  it  with  the  coil  and  it’s  round  plate.  Be  sure  to 

tighten the bolts evenly, to ensure a good seal.
If electric back-up is desired, install now. There will be two 

additional control boxes to add to your aquastat, which will 

require the use of a longer din rail. The two heating elements 

will install into the front of the boiler as shown in fig. 1 

Venting

The Harman® Trident Boiler must be installed into a chimney 

approved for solid fuel burning appliances. In the U.s., the 

boiler  must  be  connected  to;  (1)  a  prefabricated  chimney 

complying with the requirements for Type HT chimneys in 

the standard for Chimneys, factory Built, Residential Type 

and  Building  Heating appliances,  Ul  103.  Or;  (2)  a  code 

approved masonry chimney with a flue liner. In Canada, with 

prefabricated chimney systems tested and listed to the High 

Temperature Chimney standard UlC s-629, or with a code 

approved masonry chimney.  The minimum recommended 

height for any chimney is 16 ft. (4.8m) above the flue collar. 

Do not reduce flue diameter. nominal size flue is 8 X 8 in. 

or equivalent, up to 8 X 12 in. Codes also require that the 

chimney must extend a minimum of 

Installation

FIG. 4

Summary of Contents for Trident SF160

Page 1: ...LER IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOLLOW INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA Contact your local authority such as municipal building department fire department fire prevention bureau etc to determine the need for a permit Save These Instructions Installation Ope...

Page 2: ......

Page 3: ...and automatically You may however need to learn a few basic skills to maintain a fire Especially if this is your first venture into solid fuel burning If you have any problems re read these instructions If you can not resolve the issue s Contact your Harman dealer Introduction Table Of Contents Packing List 4 Installation 5 Aquastat 6 Wiring 7 Venting 7 Plumbing 8 Operating Instructions 10 Startin...

Page 4: ...uit w 2 90 Fittings w nuts and 3 Chase Nipples w nuts 2 Manual Draft Control Knob Assembly 3 Brass Coil Spring Handle Notice The Aquastat controls supplied with the Boiler Kit are designed only to maintain water temperature within the boiler The actual heating system is controlled separately by your thermostat s opening zone valves or energizing circulation pump s Do not attach a thermostat to the...

Page 5: ...e block on the side of the boiler using the 2 5 16 X 3 4 in bolts and lock washers Assembly Install the Temperature Pressure Gauge into the pipe stub in the center of the round plate on the front of the boiler FIG 1 Install the A350 sensor wire all the way into the immersion well and screw the well into one of the top hole Turn the pressure relief valve into the stub on top of the boiler next to t...

Page 6: ...page 7 Lay the din rail on a flat surface with the flat side down Secure one end clamp on the left side Slide the A350 controller onto the rail from right to left until it is against the end clamp Slide the Y350 onto the rail and guide the plug in connector joining it to the A350 Next install the S350 again guiding the plug in connector carefully Install the other end clamp to the right side of th...

Page 7: ...t that the overheat dump would stop With the differential set at 15 using the temperatures above the circuit would re open stopping the overheat dump at a water temperature of 185 The 120V wiring is attached on the normally open and the common position The normally closed position is not used Re install the covers onto the three Controls Optional Items There is a domestic hot water coil available ...

Page 8: ...ssary to install a water coil in the Trident Boiler Tying in to an existing boiler must be done in the return line between the circulator and the existing boiler Run a pipe from there to a small circulator and then into the 1 1 4 in fitting on the rear of the Trident Boiler Next run a pipe from the 1 1 4 in fitting on the top of the Trident Boiler to a Tee fitting in the supply line of the existin...

Page 9: ...l whether open to increase heat or closed to decrease heat The S350 is used as overheat protection Since a wood or coal fire is still producing heat when the draft is closed this overheat protection is required You could have the S350 energize a circulating pump or a zone valve separate from the heating system or it could be hooked up so that it flows the heated water throughout the system Either ...

Page 10: ...on top of the newspaper Be sure this kindling is dry and no more than 3 4 in in diameter Layer the kindling in a crisscross type pattern to allow maximum air flow Next lay some larger pieces of wood on top of the kindling approximately 2 in diameter Using a match or lighter light the paper just inside the door Close and latch the firebox door and allow the fire to burn a few minutes After about fi...

Page 11: ... restored close the ash pan door and add a layer of coal to the fire bed Follow the instructions under Starting a Coal Fire When the new coal is thoroughly ignited and there is a substantial bed of hot coals the grates may then be shaken Ashes and Ash Removal Ashes should never be allowed to accumulate above the top of the ash pan Ashes in contact with the bottom of the grates act as insulation wh...

Page 12: ...iler During the first few hours of burning a blue smoke may be observed rising from the boiler This is the paint going through the curing process It is advisable to increase the amount of fresh air in the room during this break in period This can be achieved by opening doors and windows Don t be alarmed this is normal and will only last a short while Chimney Problems Not Enough Draft Chimney is to...

Page 13: ... are available for replacement from your Harman dealer Gaskets on the doors are there to regulate air to the firebox If a gasket is failing you ll notice difficulty in controlling the fire Inspect the gaskets regularly and replace with Harman supplied material only Specifications SF 160 SF 260 SF 360 Heating Capacity Square Feet 2200 Max 3200 Max 4500 Max Approximate BTU per hour wood or coal 90 0...

Page 14: ...new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period for parts and la...

Page 15: ...IONS This warranty does not cover the following Changes in surface finishes as a result of normal use as a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues ...

Page 16: ...16 3 90 70742R11_05 13 Notes ...

Page 17: ...17 3 90 70742R11_05 13 Date Of Service Performed By Description Of Service Service Maintenance Log ...

Page 18: ...99 3 10 935111 Y 4 stove Water Plate 6 holes 1 fitting 1 10 08024 Gasket Boiler Plate 3 10 24758 Y 5 Door Handle Cast Qty 2 req 4 00 00042 Y Door latch 4 sets 1 00 00036 Y load Door Cast 4 00 00197P Y Draft Control Knob Cast Qty 2 req 4 00 00109 1 6 long shaker Handle Weldment 1 10 01005 Y shaker Bar Weldment 4 1 4 1 10 02017W Y shaker Block 2 00 01037 1 Y shaker Bracket 2 00 01047B shaker Handle ...

Page 19: ...r Coil Washer Pkg of 2 1 00 07007 Boiler Electric Back up for Johnson Controls Post 1199 1 00 01019 Boiler Kit assembly 1 00 01020 Brick 9 x 4 1 2 x 1 1 4 6 needed Pkg of 7 1 00 900450125 Y Brick angles Pkg of 4 1 00 01138 set of cut brick 1 00 08124 Y Brick full skid 414 pcs 3 40 900450 414 Brick 9 x 4 1 2 x 2 1 2 Used with reducer 3 40 900450250 Din Rail 8 for Mounting Controls 3 31 01020 Din Ra...

Page 20: ...nt 3 10 78427 Y 3 stove Water Plate 6 holes 1 fitting 1 10 08024 Gasket Boiler Plate 3 10 24758 Y 4 Door Handle Cast Qty 2 req 4 00 00042 Y Door latch 4 sets 1 00 00036 Y Draft Control Knob Cast Qty 2 req 4 00 00109 1 load Door Cast 4 00 00195P flapper Weldment 17 1 2 1 10 00407 5 long shaker Handle Weldment 1 10 01005 Y shaker Bar Weldment 4 11 16 1 10 02018W Y shaker Block 2 00 01037 1 Y shaker ...

Page 21: ...of 2 1 00 07007 Boiler Electric Back up for Johnson Controls option Post 1199 1 00 01019 Boiler Kit assembly 1 00 01020 Brick 9 x 4 1 2 x 1 1 4 8 needed Pkg of 7 1 00 900450125 Y Brick angles 1 00 01138 set of cut Brick 1 00 00842 Y Brick 9 x 4 1 2 x 2 1 2 used for Reducer 3 40 900450250 Brick full skid 414 pcs 3 40 900450 414 Din Rail End Clamp 3 31 01021 Din Rail 8 for Mounting Controls 3 31 010...

Page 22: ...oles 1 fitting 1 10 08024 Gasket Boiler Plate 3 10 24758 Y 4 Door Handle Cast Qty 2 req 4 00 00042 Y Door latch 4 sets 1 00 00036 Y Draft Control Knob Cast Qty 2 req 4 00 00109 1 load Door Cast 4 00 00195P flapper Weldment 17 1 2 1 10 00407 5 long shaker Handle Weldment 1 10 01005 Y shaker Bar Weldment 4 11 16 1 10 02018W Y shaker Block 2 00 01037 1 Y shaker Bracket 2 00 01047B shaker Handle Mount...

Page 23: ...01004 ash Pan 1 10 35027 Y Boiler Coil Washer Pkg of 2 1 00 07007 Boiler Electric Back up for Johnson Controls Post 1199 1 00 01019 Boiler Kit assembly 1 00 01020 Brick 9 x 4 1 2 x 1 1 4 standard 20 needed Pkg of 7 1 00 900450125 Y Brick angles Pkg of 4 Qty 2 req 1 00 01138 Brick 9 x 4 1 2 x 2 1 2 used with Reducer 3 40 900450250 Brick full skid 414 pcs 3 40 900450 414 Din Rail End clamp 3 31 0102...

Page 24: ...100 Recycled Paper At Harman we build each product to a standard not a price Signature of Boxer Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman in Halifax PA USA ...

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