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3-90-775R16_08/13

Service Parts

P3 5 i Pellet Insert

Beginning Manufacturing Date: J uly 2 0 1 0  

Ending Manufacturing Date: Active

I PORTANT: THIS IS  ATE  IN OR ATION. Parts must be ordered from a dealer or distributor.

Hearth and Home Technologies does not sell directly to consumers.

 Provide model number 

and serial number when requesting service parts from your dealer or distributor.

Stocked

at Depot

ITEM

Description

COMMENTS

PAR T NUMBER

1

Pipe Stub  in  lex w gasket

1-00- 7 0 0

 Stub  it

1-00- 7 0

2

Gasket Set, Burnpot Pipe Stub

Set of 5

1-00-07 8

Y

ounting  rame Assembly

1-10-77 2 5A

Screw - HCS 5 1 -18   1-1

Pkg of 50

- 0-112 -50

Y

Wing Assembly

Oversize-Black

1-00-77 250-1

No longer available

1-00-77 250-2

No longer available

1-00-77 250-

Custom

1-00-77 221-SPL

.1

Surround Top

Standard

1-10-77 222

Oversize

1-10-77 250

.2

achine Screw Nut10- 2

Pkg of 100

- 0-800 -100

Y

.

Pop Rivet 1 8   1 8 Black

Pkg of 50

- 0- 00 -50

.

Surround Left

Standard

1-10-77 220

Oversize

1-10-77 2 8

.5

Control  oor w Hinge

1-00-77 10

.

Screw, PH  8   1 2 Black

Pkg of 100

- 0-5000-100

Y

.7

Surround Right

Standard

1-10-77 221

Oversize

1-10-77 2

.8

Control Board  ount

1 Set

1-00-77 251

Wing Splices

Set of 2

2-00-77 178-2

5

ifferential Switch

-20- 8

Y

ocking Gasket

- -0 108

Y

7

Circuit Board w nobs   Shafts

1-00-0588

Y

nobs   Shafts

Pkg of 25

1-00-015 05

Y

Additional service parts on following page.

# 4  Surround Assembly

4 .1

4 .2

4 .3

4 .4

4 .5

4 .6

4 .7

4 .8

Summary of Contents for P35I

Page 1: ...SUPER ISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other amma e mater a eep clothing furniture draperies an...

Page 2: ...esign technology and manufacturing Output is managed by a microprocessor that senses the room temperature and the fire temperature with two thermistor probes and then determines the best feed rate for...

Page 3: ...nd 1 C Routing the Power Cord 1 Securing the ounting rame 20 E Attaching the enting 20 Installing the Body Into The rame 21 G Control Board Installation 21 H Room Sensor Installation 21 I Optional Log...

Page 4: ...f the mobile home and must never be installed in a room designated for sleeping The unit must have provisions for an outside air source when installed in a mobile home a Spec ficat n This appliance is...

Page 5: ...atal Even though this stove is designed to be as safe as possible it is recommended that you install a CO detector This is true for oil gas or wood burning products as well CO is not specifically heav...

Page 6: ...keep the rest of the house comfortable If the sensor is located in an ad acent room or farther away from the stove you will notice higher temperatures near the appliance o NOT connect this unit to a...

Page 7: ...i o n s 3 90 775R16_08 13 C Component Locations Door Latch F eed Motor Distribution Blower V iewing G lass Pellet Pro F eeder Control Panel Combustion Blower Ex haust Sensing Probe ESP Hopper Lid Latc...

Page 8: ...he minimum height requirements 10 All labels and hang tags have been removed from the glass 11 All plated surfaces have been wiped clean if applicable 12 The room sensor and any additional cable has b...

Page 9: ...775R16_08 13 4 Dimensions Clearances A Appliance Dimensions 14 35 56 cm 22 55 88 cm 8 20 32 cm 10 25 4 cm 2 5 08 cm 24 60 96 cm A B 19 1 2 49 53 cm Hopper 23 1 2 59 69 cm Hopper 23 3 4 60 32 cm A 4 0...

Page 10: ...to face trim Insert top to max 12 mantel F E Location Inches illimeters Window opening to front 152 152 Window opening to side D Minimum Opening for Masonry and Manufactured F ireplaces I I H G Locati...

Page 11: ...nstallation is contingent upon the authority having urisdiction Note If the Harman P 5i Insert is installed into a factory built wood burning fireplace this label Harman part 0 00 75 UST be attached t...

Page 12: ...ance to an outside corner is 11 from center of pipe G The clearance to an inside corner is 12 H A vent must not be installed within feet 0 cm above a gas meter regulator assembly when measured from th...

Page 13: ...roof vented The air intake is best located on the exterior wall oriented towards the prevailing wind direction during the heating season The outside air connection will supply the demands of the pell...

Page 14: ...or use in masonry fireplaces and chimneys or in factory built wood burning fireplace installations when used as a liner for a class A metal chimney All pellet vent pipe must be secured together by mea...

Page 15: ...This is to prevent overheating of the fireplace cavity which may cause damage to the insert s motors and other electrical components The connector pipe should extend through the sealing plate and smok...

Page 16: ...so be sealed Otherwise it can become a nesting area or a water trap If passing through combustible material the proper thimble from the vent manufacturer must be used Masonry wall 3 Clearance Zero Cle...

Page 17: ...r component penetrates to the exterior of the mobile home 7 Installation shall be in accordance with the anufactured Home and Safety Standard HU C R 280 Part 2 8 The appliance must never be installed...

Page 18: ...he mounting frame through the sealing plate Then install the chimney top extension kit item 1 00 7 10 at the top of the chimney This is slotted to allow fresh air into the chimney or chase 2 Secure th...

Page 19: ...tion 1 Remove the insert body from the mounting frame 2 Start your leveling bolts into the floor of the frame and ad ust to slightly raise the height see next section This will allow some clearance to...

Page 20: ...he angle of the collar as needed Shown above is the vertical position and the horizontal position Be sure the fiber gasket remains in place between the collar and the mounting frame and secure the bol...

Page 21: ...ts attached to the short brown wire from the control harness The white wire from the power cord will attach to the short white wire on the control harness Install the control panel into the surround R...

Page 22: ...ided drill bit Install the trim frame with the threaded studs through the holes in the door and secure it with the four nuts provided in the kit Set screw Roll Pin K Service R ail K it 1 0 0 7 7 4 1 2...

Page 23: ...the cleanest sawdust Cleaning and maintenance are greatly reduced while typically higher heat value is experienced APPR OV ED F UELS Wood Pellets Any grade of wood or biomass pelletized fuel Pellets...

Page 24: ...ported temperatures and demand temperature The circuit board will also flash a code sequence on the Status light if an error is detected ESP Location feed adjuster Sets the maximum feed rate Test Runs...

Page 25: ...air temperature Note that on the coldest days your indoor heated space will be cooler than on the warmer days The only real benefit to this mode of operation is that you ll be able to know exactly how...

Page 26: ...screw on the circuit board See Page 2 Clockwise will increase the draft and counter clockwise will decrease it Once set record the low draft reading here W C Be sure and turn off of Test mode isconne...

Page 27: ...eed Ad uster NOT on Test plug the power cord into a properly grounded receptacle 2 ill the hopper with RY fuel Turn the EE A USTER dial to Test This will run the feed motor for one minute If you begin...

Page 28: ...draft weak combustion blower uel feed restriction ailed feed motor Load fuel Close all doors and check seals Perform draft test clean exhaust replace blower if necessary Check operation in Test mode...

Page 29: ...tch inspection Prior to heating season OR X eeder body ines collection area epending on fuel quality OR X irebox thorough cleaning After each ton of fuel burned OR X Glass When view of fire becomes ob...

Page 30: ...quantity of fuel consumed the interval between scraping will vary If you see orange and lazy flames it is a good indicator of the need for scraping 2 Ash R emoval F rom F irebox F req uency Weekly dep...

Page 31: ...n of fuel is burned By User It is recommended that you use a vacuum that is designed for ash as ashes may block conventional vacuum filters NOTICE or optimal performance of your pellet burning applian...

Page 32: ...ing screws one per f Brush or vacuum the remaining ash from the firebox g Guide the vacuum hose upward into the exhaust passage in the right rear corner of the firebox h You can now return all pieces...

Page 33: ...glass door removed cracKed broKen or scraTched CAUTION Handle glass with care en c ean n r a Avoid striking scratching or slamming glass o NOT Clean Glass When Hot o NOT use abrasive cleaners Inspect...

Page 34: ...a ve T h e se I n st r u ct i o n s 0 775R1 08 1 D Motors and Components F eed Motor Distribution Blower Pellet Pro F eeder Combustion Blower Ex haust Sensing Probe ESP F rame Latch Ash Pan Latch Door...

Page 35: ...t cloth and glass cleaner or alcohol To remove the probe Slide the insert body out of the mounting frame The probe is installed on the side of the exhaust chamber With a 1 socket or driver remove the...

Page 36: ...crews using a 5 1 driver or wrench 8 screws 5 F eeder Body Wipe or vacuum to clean Use a vacuum to remove fines and sawdust To access feeder cleanout Slide the insert body out of the mounting frame Lo...

Page 37: ...ve wire ties as needed to loosen the igniter wires Pull the igniter and bracket out from the front until the wire disconnects are accessible When installing igniter reverse these steps and be sure tha...

Page 38: ...T BLUE N O CONTACTS COMBUSTION MOTOR LT BLUE MALE FEMALE CONNECTIONS 1 3 2 WHITE PLUGGED BROWN 5 6 7 EMPTY WHITE WHITE WHITE 4 8 10 9 RED BLUE YELLOW PART NO 3 90 00877 BLACK 11 WHITE 11 PIN PLUG MALE...

Page 39: ...Your appliance will pulse the blower every few seconds to clear exhaust until the fire is out NOTE The UPS provides safe shut down only It is not intended for continued operation Your appliance will...

Page 40: ...ge 2 3 5 in 1 7 0 7 7 4 2 3 5 1 Black 1 9 5 in 1 7 0 7 7 4 1 9 5 1 Black Ending Manufacturing Date J une 2 0 1 1 2 3 5 in 1 7 0 7 7 4 2 3 5 2 Charcoal 1 7 0 7 7 4 2 3 5 3 G oldenfire 1 9 5 in 1 7 0 7...

Page 41: ...18 1 1 Pkg of 50 0 112 50 Y Wing Assembly Oversize Black 1 00 77 250 1 No longer available 1 00 77 250 2 No longer available 1 00 77 250 Custom 1 00 77 221 SPL 1 Surround Top Standard 1 10 77 222 Over...

Page 42: ...5155 1 10 77 150A Y 1 5 in Hopper Pre 008 5155 1 10 77 028A Y Post 008 5155 1 10 77 128A Y Switch Hopper Lid 8 in 20 2 2108 Y 1 8 1 2 Silicone PSA 20 T or hopper top 1 00 75501 Y 1 Spring Latch ty req...

Page 43: ...wing page 1 t Power cord 20 7 200 Y 0 W 120 Igniter 15 in 20 77200 Y Pkg of 10 1 00 77200 Y Airwash O rings Pkg of 10 1 00 Y Ash Lip Trim Gold 08 00 Brushed Stainless 08 00 7 Bright Nickel 08 00 8 Bur...

Page 44: ...over it 1 00 7 00 Y 1 Tubing it 5 t 1 00 511 27 Y 27 7 1 8 Silicone Tubing 5 t 1 00 511 57 Y 27 8 Screws HWH TE S 10 Pkg of 100 0 500 100 Y 27 Pellet Air Intake w Gasket 1 10 0 810A 27 10 Gasket eeder...

Page 45: ...imum Height P35i Custom Surround Part 1 00 774221 SPL The top of the mounting frame must be covered at this point u t m S e Surr un This diagram shows the minimum dimensions of a custom fit surround p...

Page 46: ...tion warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier Th...

Page 47: ...y does not cover the following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw...

Page 48: ...e t s o r C o r n P e l l e t M i xt u r e O n l y P3 5 i F ireplace Insert S a ve T h e se I n st r u ct i o n s 3 90 775R16_08 13 Service Maintenance Log Date Of Service Performed By Description Of...

Page 49: ...P e l l e t s o r C o r n P e l l e t M i xt u r e O n l y P3 5 i F ireplace Insert S a ve T h e se I n st r u ct i o n s 3 90 775R16_08 13...

Page 50: ...e This powerful heating appliance boasts uncompromising attention to detail and helps preserve our planet by using environmentally responsible fuels Signature of Boxer Your premium quality hearth prod...

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