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Exception TL200 W ood Stove

9

Maintenance

The Fire Chamber

The inside of the fire chamber should be exam-

ined for damage to the refractory lining  material, grates,
casting or Afterburner glass.  If any bricks have been dam-
aged, replace them with Harman Stove Company replace-
ment parts.

Glass - Replacement

If the stove’s glass is cracked or broken, you must

replace it before operating your stove.  Remove pieces
carefully.  Replace glass only with Harman Stove Com-
pany replacement glass panels; do not use substitutes.

To replace the glass panel, you will need to re-

move the door.  To do this, open the door,  lift it straight up
and place it on a soft surface.

Carefully remove damaged glass, gasket material,

and hold down clips (set aside).

Referring to the diagram, note how the various com-

ponents of the door system fit together.  Lay the load door
face down on the soft surface, and install the self adheasive

1/4"” gasket material around the front face of the glass.

Note: this glass has a special IR coating on one side. This
coating must be to the 

outside

 of the stove. The coated

side has a label on it. Do not remove the label before in-
stalling the glass. If label is missing, check for continuity.

 Set the glass pane and gasket gently onto the door.

Install the hold down clips and tighten with bolts as shown.
Make sure there are no lumps in the gasket and tighten

the screws at an even amount. Reinstall door on

stove.

Glass - Cleaning

Sometimes it will be necessary to clean ac-

cumulated ash from the glass surface; allowing
this ash to remain on the glass for long periods

can result in “etching” due to the acidity of the

ash. The creosote which accumulates on the glass
should burn off during your hot fires.

Never clean the glass while it is hot, and do

not 

use abrasive substances.  Wash the surface

with cool water, and rinse thoroughly.  You may
wish to use a non-abrasive cleaner specifically
designed for use on stove glass.  In any case,
dry thoroughly before relighting your stove.

Like all fine equipment, your Exception requires some

routine maintenance and inspection.  Follow the guide-
lines in this section to guarantee safe, efficient operation.

The Stove

Surface

The stove’s exterior surface should be dusted pe-

riodically with a soft cloth.  For more thorough cleaning,
wait until the stove is cool before using a damp cloth to
clean any blemishes.

The Door

If you have a gold plated front door it should 

never

be buffed or polished.  Abrasive cleaners and metal pol-
ishes will remove the plating and therefore should never be
used. If the door needs to be cleaned, wait until the stove
is completely cool, then use a sponge, soap and water to
gently remove dirt and stains.  Before relighting the stove,
remove all soap residue and wipe dry.

Controls

To avoid a rust build-up on the inner surfaces of

the controls, work the controls back and forth several times,
during the summer, or any prolonged period when you are
not using your stove.

Door

Glass Gasket

Glass

Hold Down  Clips
and Bolts

Summary of Contents for TL200

Page 1: ...ALLED AHOUSEFIREMAYRESULT FORYOURSAFETY FOLLOW INSTALLATIONDIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALSABOUT RESTRICTIONSAND INSTALLATIONINSPECTION REQUIREMENTS INYOUR AREA CONTACT YOUR LOCAL AUTHORITY SUCH AS MUNICIPAL BUILDING DEPARTMENT FIRE DEPARTMENT FIRE PREVENTION BUREAU ETC TO DETERMINE THENEED FORA PERMIT CETTEGUIDE D UTILISATIONEST DISPONIBLEENFRANCAIS CHEZ VOTRECONCESSIONNAIRE DE...

Page 2: ... temperatures The Harman Exception was designed to make burning wood easier by adding a top load door which allows more wood to fit into the large firebox The Exception s smoke free designdraws smoke down throughthe stove not into your room The top load door also comes in handy when cooking on the optional cooking grill Simply place the grill in the top load opening and grill great tasting meats a...

Page 3: ...ght 440 lbs Flue Size 6 inch Log Length Recommended 18 with 20 Max Heating Capacity 1500 to 2800 sq ft Average Emissions 4 4 Grams Per Hr Emissions on Low 2 25 Grams Per Hr Blower Size optional 105 cfm variable speed Outside Air size 3 inch 3 5 3 75 ...

Page 4: ...xception TL200 Wood Stove 4 Andirons Grates Top Load Opening FrontLoad Door Combination Top Load Doorand Damper Arm Ash Door Ash Door Latch Front Load Door Latch Side Shield Specifications Top Load Door ...

Page 5: ...larattention to the explanation of draft and its effect on stove performance in the venting section By following the installation and operating guidelines you will ensure proper draft and gain maximumefficiency and en joyment fromyour stove Fuel Your Exceptionburns wood very efficiently Here are some guidelines concerning firewood that willhelp you obtain the best performance Select hardwoods if p...

Page 6: ... or more of these stages are generally occur ring at once Operation Controls Two important controls the top loading door handle and the air controllever regulate the operationand output of the stove Top loading door handle damperinterlock The top loading door handle is linked to the bypass damper and serves two purposes Move the handle forward one position approximately 3 and the handle automatica...

Page 7: ...arcoal bed 2 3 50 mm 80 mm is formed close the bypass damper by pushing the top loading handle all the way back until it locks closed You may needto leave the load door open a crack to get the blaze going properly but neverleave the stove unattended withdoor open Addmore woodto cre ate a deeper charcoal base 3 4 or 80 mm 100 mm thick remember to open the bypass damper if you are loading fromthe fr...

Page 8: ... following guidelines for air settings can be used for woodburning as you become familiar with your stove you will know which settings best heat your home Minimum burn rate air control fully to left Medium low burn rate air control moved 1 to right High burn rate air control fully to the right Note At minimum burn rates the glass may get dirty but will clean off again at higher burn rates Afterbur...

Page 9: ...Reinstall door on stove Glass Cleaning Sometimes it will be necessary to clean ac cumulated ash from the glass surface allowing this ash to remain on the glass for long periods can result in etching due to the acidity of the ash Thecreosote whichaccumulates onthe glass should burn off during yourhot fires Never clean the glass while it is hot and do not use abrasive substances Wash the surface wit...

Page 10: ... your chimney system and have it repairedif necessary Gaskets Gaskets are used at strategic positions when build ing the Harman Exception for controlling the path that in coming andoutgoing airand gases take throughthe stove You must check these gaskets from time to time and replace themwhen necessary The gaskets are made of fiberglass of different sizes obtainable fromHarman Stove Company and are...

Page 11: ...tion by certain localbuilding codes Checkwith your local building inspector to find out requirements Some signs to watch for that indicate a possible need for outside air poor performance of other heaters or of the Exception including smoke roll out and odor the disappearance of the same symptoms when a window is opened near the stove and condensation on windows in the winter Mod ern homes with ti...

Page 12: ...ed here Parallel versus Corner Installations A parallel installation is one in which the back and sides of the stove are parallel to the walls behind and to the side of the stove A corner installation is one in which the back of the stove is positioneddiagonally across a corner of the room Each installation requires its own set of clearances For parallel installations the required clearance distan...

Page 13: ...WOOD HANDLE SET SCREW 4 GLASS RETAINER CLIPS 4 GLASS RETAINER BOLTS GLASS GLASS GASKET DOOR HINGE PINS PAW BOLT The paw bolt should be turned into the door from the inside approximately 14 turns Withthe set screw removed turn the brass elbowonto the paw bolt approximately 5 turns or until a 1 16 clearance is achieved between the elbow and the door face make sure to stop on the flat spot of the paw...

Page 14: ...sy Lift up on the side shield then pull out Drive ArmAssembly Heavy Washer 1 4 x 20 x 1 2 Bolt Figure 2 With left hand slide new drive armthrough hole in side of stove With right hand take 1 4 x 20 grade 8 bolt along with washer and insert through hole from inside of stove Tighten snugly using a 7 16 wrench Shown in Fig 2 Step 2 Install the drive arm slots for side shield tabs Before side shield i...

Page 15: ...e lift lug Fig 7 can get bent Check to see that it is 90o fromthe lid If adjustment is necessary the lugcan be straightened witha large adjustable wrench slots for side shield tabs Before side shield is in place Side Shield After side shield is in place Figure 4 Step 3 Install the top lift arm Tighten the 1 4 20 x 5 8 button head allen bolt Bolt into the tab on the underside of the top lid This bo...

Page 16: ...on TL200 Wood Stove 16 Exception Linkage Installation cont d Figure 7 Top Lift Arm Lift Lug 1 4 x 20 Self Locking Nut 1 4 x 20 Button head Allenbolt Drive Arm Assembly Outside Damper Arm Pivot Arm Shoulder Pin ...

Page 17: ... the chimney liner but not beyondthe innersurface of the liner It must be cemented in place with refractory ce ment This method is illustrated For details on the other three options refer to the most recent edition of the NFPA 211 code Venting Chimney Connectors and Chimneys Draft Draft is widely misunderstood It is important that you the stove operator realize that draft is a variable ef fect not...

Page 18: ...r non mobile home installations a round flue either masonry or approved prefabricated of either6 150 mm 7 180 mm or 8 200 mm may be used For square or rectangular masonry chimneys nominal sizes of 8 x 8 or 8 x 12 200 mm x 200 mm 200 mm x 300 mm may be used Codes require that solid fuel chimneys extend 3 ft 0 9 m above the point at which they exit from the roof provided that no part of any structur...

Page 19: ... at least 2 50 mm into the room so the connector can be attached with sheetmetal screws Venting to a Masonry Fireplace Chimney In some situations a code compliant chimney originally used for a masonry fireplace may be used to install your Exception In additionto the requirements found inthe previous paragraphs it is important to be aware that all clearances must be met including those fromthe chim...

Page 20: ...uidelines in the Installation section when installing your Harman Exception in your mobile home Other important Mobile Home guidelines The stove must be securely attached to the mobile home floor All stoves installed in mobile homes must have a direct outside air connection See Assembly Instructions Avapor barrier must be in place where the approved chimney system exits the mobile home Caution The...

Page 21: ...7 Damper weldment 20 1 10 08057 Damper frame assy 21 1 10 08059 Right side plate assy 22 1 10 08200 Afterburner hood weldment 23 1 10 08111 Ramp assy 24 3 40 05174 IR glass 25 3 44 11862 1 4 OD rope 60 not shown 26 3 44 53500 1 2 door rope 66 per not shown 27 4 00 05165 Cast door machined 28 2 00 05202 Glass retainer clips 4 per 29 3 00 05165 4 Gold plated cast door optional same as 27 30 2 00 052...

Page 22: ...Exception TL200 Wood Stove 22 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 27 28 30 31 32 33 34 35 36 37 38 39 40 41 Exception TL200 Parts ...

Page 23: ...ONS Failure due but not limited to fire lightning acts of God power failures and or surges rust corrosion and venting problems are not covered Damage and or repairs including but not limited to remote controls filters fuses knobs glass ceramic brick panels ceramic fiber afterburners door packing tile ceramic log sets paint batteries or battery back up and related duct work are not covered Also exc...

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