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27

P61A Pellet Stove

  

SMOke iS viSible cOMing Out OF vent

1. Air-fuel ratio is too rich.

 

A. Feed rate too high.

 

B. Draft too low caused by a gasket leak.

  lOw heAt OutPut

1. Feed rate too low

2. Draft too low because of gasket leak.

. Poor quality or damp pellets

. Combination of 1 and 2.

trouble-Shooting

cleaning burn Pot

Whenever your stove is not burning, take the op-

portunity  to  scrape  the  burn  pot  to  remove  carbon 

buildup. A  vacuum  cleaner  is  handy  to  remove  the 

residue. 

be  sure  the  stove  is  cold  if  you  use  a 

vacuum.

Carbon buildup can be scraped loose with the fire 

burning using the special tool provided with your stove. 

Scrape the floor and sides of the burn pot. The carbon 

will be pushed out by the incoming fuel. Always wear 

gloves to do this.

Removing Ashes

Turn the Temp Dial to number 1 approximately 0 

minutes before removing ashes. This will result in a 

cooler stove and ash pan.

curing Paint

You may notice some smoke and odor during the 

first firing of the appliance. This is likely part of the paint 

curing process, and will diminish with time. Consider 

keeping a window open during the first hour of opera-

tion, to remove any associated odors. 

keep  the  stove  free  of  dust  and  dirt,  especially 

around the motors and circuit board.

helpful hints

Fuel

  

StOve dOeS nOt Feed

1. No fuel in hopper.

2. Firebox draft may be too low for sensing switch in 

feeder circuit to operate. 

check for closed doors

loose or missing gasket on doors or hopper lid.

. Hopper lid must contact the lid position switch.

. Feed motor will not run until the ESP control 

senses a certain temperature. Maybe you did not 

put enough fuel or starting gel in the burn pot before 

manually lighting the fire.

5. Restriction in the hopper or feeder. Remove all 

fuel and examine. Clear the obstruction.

6. Feed motor has failed.

PARtiAllY buRned PelletS

1. Feed rate too high.

2. Poor air to fuel mixture. (Check burn pot clean-

out cover and air intake).

. Burn pot or heat exchanger tubes may need  to 

be cleaned.

. Combination of all the above.

5. 

#6 status blink

: A 6 blink control board status 

indication is caused by poor or incomplete combus-

tion. The circuit board has the ability to track the 

combustion through feed settings and ESP tem-

peratures. When the control board has calculated 

poor or incomplete combustion, it will shut down 

the unit as a safety feature. (Poor or incomplete 

combustion is a contributor of creosote which may 

cause a chimney fire)

A  6  blink  status  may  be  caused  by  several 

things:

1. Blocked or partially blocked flue.

2. Blocked or partially blocked inlet air.

  a. Backdraft damper on the inlet pipe may be 

stuck closed.

  b. If outside air is installed, the inlet cover may 

be blocked.

3. The air chamber under the burnpot may be filled 

with fines and small bits of ash.

4. The holes in the burnpot may be getting filled 

with ash or carbon buildup.

5.  Combustion  blower  fan  blades  may  need 

cleaned.

6. Fuel restrictions as noted above.

SMOke SMell

Seal the vent pipe joints and connection to stove 

with silicone. The exhaust vent is the only part of 

the system that is under positive pressure.

FiRe hAS gOne Out- check for status light.

1. No fuel in hopper.

2. Draft is too low, blocked flue.

3. Something is restricting fuel flow.

. Hopper lid not closed properly.

5. Feed motor or combustion blower has failed.

Pellet fuels are put into  categories in terms of 

ash content. Premium at 1% or less, Standard at % 

or less  and all others at % or more.

The P61A is capable of burning all  categories 

of pellets, and up to a 50% mixture with shelled corn, 

see next page for special instructions.

It should be noted, that higher ash content will 

require  more  frequent  ash  removal,  scraping  of  the 

burn pot, and may provide less BTU's per pound. 

The moisture content of pellets must not exceed 

8%, corn 15%. Higher moisture will rob BTU's and may 

not burn properly.

Fuel should be stored in a dry area, outside of the 

stove's installation clearance area and outside of the 

space  required  for  charging  and  ash  removal.  See 

Page 7.

Summary of Contents for P61A

Page 1: ...NSTALLATION IN MOBILE HOMES IF THIS HARMAN STOVE IS NOT PROPERLY INSTALLED A HOUSE FIRE MAY RESULT FOR YOUR SAFETY FOL LOW INSTALLATION DIRECTIONS do not use makeshift compromises CONTACT LOCAL BUILDI...

Page 2: ......

Page 3: ...les instructions du constructeur pour l installation et les consignes de fonctionnement Respecter les r gles de s curit en vigueur dans votre r gion AVERTISSEMENT POUR MOBILE HOMES Ne pas installer d...

Page 4: ...ting 27 Mixing Corn with Pellets 28 Options 30 Wiring Diagram 31 Specifications 31 Warranty 32 Service Parts 34 Division of Hearth Home Technologies Inc 352 Mountain House Road Halifax PA 17032 Table...

Page 5: ...rvice person Periodic cleaning is required throughout the heating seasonandat the end of each winter for the stove to work efficiently See cleaning instruc tions on page 22 Mobile Manufactured Home S...

Page 6: ...rance to combustible materials although some can be installed at 1 clearance Rear Cover Panels Shipping Bolts Note These same holes are used for securing the stove in mobile home installation Fig 1 Th...

Page 7: ...eter The draft meter must have a minimum range of 0 5 Record the first reading Connect flue pipe to stove and be sure all doors and windows in the home are closed Record the second draft reading______...

Page 8: ...0 cm above a gas meter regulator assembly when measured from the horizontal center line of the regulator 1 I The clearance to service regulator vent outlet must be a minimum of 6 feet 1 J The clearanc...

Page 9: ...r levels This air must be replaced with cold air from outdoors which flows into lower levels of the house Vents and chimneys into basements and lower levels of the house can become the conduit for air...

Page 10: ...outlet is more than 12 from the inlet cover The maximum length run of this pipe is 15 feet If a longer run is needed the size must be increased to 3 Inlet cover part number 1 10 08542 should be used t...

Page 11: ...throughs CAUTION Keep combustible materials such as grass leaves etc at least 3 feet away from the flue outlet on the outside of the building 1 Preferred method This method provides excellent venting...

Page 12: ...cleaned 5 Installing into an existing fireplace chimney This method provides excellent venting for normal operation This method also provides natural draft in the event of a power failure If the chim...

Page 13: ...e sure to use ap proved pellet vent pipe fittings Seal pipe joints with silicone or aluminum tape in addition to the sealing system used by the manufacturer Pipe size should be increased to 4 using th...

Page 14: ...clearances Minimum flue vent configuration It is recommended that outside air be installed with this venting configuration to reduce smoke and creosote smell in the room in the event of power failure...

Page 15: ...pointer is not within off position band except after normal shut down Blinks to indicate errors listed below Indicates power to distribution blower Status light error messages 3 Blinks Indicates that...

Page 16: ...ually shut down When the house cools down the stove will automatically bring the room temperature to the precise temperature you desire In the Room Temperature Mode you can select either Auto or Manua...

Page 17: ...the room is already up to temperature The Stove Tempera ture Mode allows you to have a larger fire and a lower sound level without the distribution blower NOTE During the use of this mode if you keep...

Page 18: ...st fire or you are trying different pellets set the feed adjuster to 4 Fig 17 This is a conservative number and will probably need to be increased After you know a feed rate setting that works well us...

Page 19: ...have a large viewing fire without blowing extra heat into the room During operation with the temperature dial set at 5 or less the distribution fan will not operate A 5 on the temperature dial and a...

Page 20: ...o the burn pot causing excessive smoke on start up 3 The firebox low pressure switch will not allow the auger motor or the igniter element to operate if the view door or the ash pan door are open 4 Ad...

Page 21: ...n Motor Speed Control Low draft only set point The small straight screwdriver slot is plastic therefore the unit can be adjusted while in operation Fig 22 Fig 23 A simple draft test should be performe...

Page 22: ...damaged components The glass in your Harman stove is a special ceramic glass Do not abuse the glass by striking or slamming the door Never burn the appliance if the door glass is cracked or broken Rep...

Page 23: ...uld be retained in the closed container until all cinders have thoroughly cooled It is recommended that the stove is cold and shut down when removing the ash pan 1 Lift the latch handle to open the as...

Page 24: ...ON FIRE AND MAY ULTI MATELY CAUSE A HOUSE FIRE 9 Use a brush to clean the flue being careful not to damage the ESP probe see Fig 30 The flue goes straight through into the vent pipe Fig 27 therefore...

Page 25: ...sulated male female wire connectors These connections between the hot leads the wires inside the burn pot and the cold leads the wires from the control board are always pulled to the rear of the feede...

Page 26: ...igniter Poor draft can be caused by blockage in the exhaust excessive build up on the combustion blower fan blades a failed combustion blower or a door or other opening to the firebox not sealed prope...

Page 27: ...n out cover and air intake 3 Burn pot or heat exchanger tubes may need to be cleaned 4 Combination of all the above 5 6 status blink A 6 blink control board status indication is caused by poor or inco...

Page 28: ...to 2 or 3 Set temperature knob to desired amount Turn mode selector knob onto Room Temp mode After the fire has lit watch that the fuel does not feed too fast that it pushes the red glowing fuel bed...

Page 29: ...29 P61A Pellet Stove This page intentionally left blank...

Page 30: ...oad of pellets The hopper extension adds 70 pounds to the existing hopper capacity allowing you to load 140 pounds of pellets at one time The extension seals to the unit hopper with three latches Some...

Page 31: ...E N O CONTACTS MALE FEMALE CONNECTIONS LT BLUE LT BLUE INSIDE BURNPOT IGNITER ELEMENT WHITE 11 PIN PLUG PART NO 3 89 06504 BLACK RED 11 10 4 WHITE EMPTY BLUE YELLOW WHITE WHITE 7 9 8 6 5 WHITE PLUGGED...

Page 32: ...32 P61A Pellet Stove...

Page 33: ...33 P61A Pellet Stove...

Page 34: ...05801 2 charcoal 1 90 05801 3 goldenfire 1 90 05801 4 Metallic blue 1 90 05801 5 honey glo 1 90 05801 10 Mojave Red 1 90 05801 12 Forest green 1 24 2 3 4 5 8 6 7 9 10 11 12 13 16 15 14 17 18 19 20 21...

Page 35: ...1 Air Intake Damper Assembly 1 10 06 66W 2 2 Air Intake Weldment 1 10 06 61 2 Feeder Weldment 1 10 677150 Y 2 Slide Plate Assembly 1 10 080 7 Y 2 5 Pusher Arm Assembly 1 10 06691 Y 2 6 Feed Cover and...

Page 36: ...Air Intake 1 10 72222 7 Gasket Ultra Air Intake Pkg of 10 677160 10 Y 8 Ultra Feeder Weldment 1 10 72 1 2 Y 9 UL Feeder Pusher Arm 1 10 6771 1W Y 10 Fines Deflector no longer available 2 00 6771 8 10...

Page 37: ...085 S Y 1 Ash Pan 1 10 05800 Y 15 Ash Door Assembly 1 10 0672 S 16 Bolt on Hinge 2 00 06952B 17 Cast Door Frame 00 06800P 18 Glass Panel 0 9501 125 Y 19 Door Handle Assembly Pre 1 5 6 1 00 0870 Y Pos...

Page 38: ...21 Y Fuse 6 Amp Pkg of 5 20 9 7 5 Y Gasket 1 Rope Black W PSA Per Inch Glass 1 00 2 12 Y Gasket 8 Rope White LD Per Inch Ash or Load Door 1 00 00888 Y Gasket Burn Pot Tailpipe Pkg of 5 1 00 07 81 Y Ga...

Page 39: ...39 P61A Pellet Stove Service Maintenance Log Date Of Service Performed By Description Of Service...

Page 40: ...Proudly Printed On 100 Recycled Paper...

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