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UniPower Radial

Installation and Maintenance Manual - Mod.D

Maximum working load

WARNING!

The maximum working load (MWL) for the UniPower Radial Winch is 900 Kg (1984 lb).

Subjecting the winch to loads above the maximum working load can cause the winch to fail or 

pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.

Outline

Installation

The winch must be installed on a flat area of the deck, reinforced if necessary to bear a load equal 
to at least twice the maximum working load of the winch. It is the installer's responsibility to carry 
out all structural tests needed to ensure that the deck can bear the load. Harken

®

 does not supply 

the screws needed to install the winch since these may vary depending on the deck on which it 
is to be installed. It is the installer's responsibility to choose the correct screws taking account of 
the loads they will have to bear. Harken

®

 assumes no responsibility for incorrect installation of its 

winches or for an incorrect choice of mounting screws.

DANGER!

Incorrect  installation  of  the  winch  may  cause  severe  injury  or 

death. Consult the yard that built the boat in the case of doubt 

over the correct positioning of the winch.

WARNING!

Failure to use the correct number and type of mounting fasteners 

or  failure  to  ensure  the  correct  deck  strength  can  result  in  the 

winch  pulling  off  the  deck  suddenly  and  unexpectedly  during 

high loads causing severe injury or death.

WARNING!

Verify the entry angle of the sheet. This must be 8° with tolerance 

of  ±2°,  to  avoid  sheet  overrides  and  damaging  the  winch  or 

making the winch inoperable leading to loss of control of the boat 

which can lead to severe injury or death.

Outline - Installation

UniPower Radial Winch

Ø189 mm

10

0 mm

10

5 mm

21

6 mm

Ø110 mm

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Summary of Contents for UniPower Radial

Page 1: ...Radial UniPower Installation and Maintenance Manual MRU D...

Page 2: ...procedure 5 Positioning the self tailing arm 6 Motor electric wiring 7 Electric wiring diagrams 7 Maintenance 9 Washing 9 Maintenance table 9 Winch disassembly procedure 9 Exploded view with maintena...

Page 3: ...and understand this manual user must refer to other documents available on web site www harken com and listed below The Dual Funtion Control Box user manual for the use of the Dual Function Control B...

Page 4: ...is the installer s responsibility to choose the correct screws taking account of the loads they will have to bear Harken assumes no responsibility for incorrect installation of its winches or for an i...

Page 5: ...screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assembling Install the winch on the deck in the position you have chosen keeping in...

Page 6: ...ult the yard that built the boat in case of doubt WARNING To install the winch on the deck use only bolts in A4 stainless steel DIN 267 part11 Bolts made of other materials may not have sufficient str...

Page 7: ...device read carefully the Dual Function Control Box manual available on web site www harken com Refer to the following chart for wire size Total distance between winch and battery Winch size Current v...

Page 8: ...sing a spanner and tighten other nut with second spanner Take special care not to turn the central spindles These instructions apply when assembling and disassembling We recommend using a torque wrenc...

Page 9: ...verhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING...

Page 10: ...eo ringn 10intheringgear 8 Liftoffthegearn 9 10 Slide out the first planetary assy n 23 the ring gear n 4 the o ring n 10 and the pinion n 2 Carry out Installation procedure as shown in the paragraph...

Page 11: ...oths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check...

Page 12: ...arken grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper...

Page 13: ...opened and closed with a finger NOTICE Before assembly the winch check the correct position of the o ring n 10 between the ring gear n 4 and the flange n 11 and the position of rollers n 5 between the...

Page 14: ...inch is printed on a plate on the drum support of the winch Harken limited worldwide warranty Ordering spare parts W XXXXX XXXXXXXXX Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wiscons...

Page 15: ...15 UniPower Radial Installation and Maintenance Manual Mod D Exploded view 1 2 Exploded view Winch Radial UniPower 900 A C CW BBB CCC 31 13 27 25 15 30 8 7 14 28 29 29...

Page 16: ...16 UniPower Radial Installation and Maintenance Manual Mod D Exploded view 2 2 22 18 11 6 16 20 21 9 4 10 24 1 3 26 19 17 2 16 23 5 16 17 5 10 12 17 Winch Radial UniPower 900 A C CW BBB CCC...

Page 17: ...01 Pawl Spring 8 18 6 M0606103 Screw M6x60 UNI5931 19 4 M0635103 Socket head screw M6x16 UNI 5931 20 1 S490960004 Pawls carrier 21 1 3 A94904100 S414890080 Gear carrier Gear carrier Bushing 9x 11x7 Po...

Page 18: ...6x35 A4 15 1 S281690097 Red line 16 6 S000080003 Pawl 8 17 6 S000380001 Pawl Spring 8 18 6 M0606103 Screw M6x60 UNI5931 19 4 M0635103 Socket head screw M6x16 UNI 5931 20 1 S490960004 Pawls carrier 21...

Page 19: ...EN ISO 1207 M6x35 A4 15 1 S281690097 Red line 16 6 S000080003 Pawl 8 17 6 S000380001 Pawl Spring 8 18 6 M0606103 Screw M6x60 UNI5931 19 4 M0635103 Socket head screw M6x16 UNI 5931 20 1 S490960004 Paw...

Page 20: ...UNI EN ISO 1207 M6x35 A4 15 1 S281690097 Red line 16 6 S000080003 Pawl 8 17 6 S000380001 Pawl Spring 8 18 6 M0606103 Screw M6x60 UNI5931 19 4 M0635103 Socket head screw M6x16 UNI 5931 20 1 S490960004...

Page 21: ...N ISO 1207 M6x35 A4 15 1 S281690097 Red line 16 6 S000080003 Pawl 8 17 6 S000380001 Pawl Spring 8 18 6 M0606103 Screw M6x60 UNI5931 19 4 M0635103 Socket head screw M6x16 UNI 5931 20 1 S490960004 Pawls...

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