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UniPower Radial

Installation and Maintenance Manual - Mod.D

Index

Introduction 

3

Technical characteristics 

3

Performance data 

3

Weight 

3

Maximum working load 

3

Outline 

4

UniPower Radial Winch 

4

Installation 

4

Installation procedure 

5

Positioning the self-tailing arm

 

6

Motor electric wiring

 

7

Electric wiring diagrams

 

7

Maintenance 

9

Washing 

9

Maintenance table 

9

Winch disassembly procedure 

9

Exploded view with maintenance products 

12

Winch assembly 

13

Harken

®

 limited worldwide warranty 

14

Ordering spare parts 

14

Exploded view 

15

Parts List 

17

UniPower 900 A 

17

UniPower 900 C 

18

UniPower 900 CW 

19

UniPower 900 BBB 

20

UniPower 900 CCC 

21

Summary of Contents for UniPower Radial

Page 1: ...Radial UniPower Installation and Maintenance Manual MRU D...

Page 2: ...procedure 5 Positioning the self tailing arm 6 Motor electric wiring 7 Electric wiring diagrams 7 Maintenance 9 Washing 9 Maintenance table 9 Winch disassembly procedure 9 Exploded view with maintena...

Page 3: ...and understand this manual user must refer to other documents available on web site www harken com and listed below The Dual Funtion Control Box user manual for the use of the Dual Function Control B...

Page 4: ...is the installer s responsibility to choose the correct screws taking account of the loads they will have to bear Harken assumes no responsibility for incorrect installation of its winches or for an i...

Page 5: ...screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assembling Install the winch on the deck in the position you have chosen keeping in...

Page 6: ...ult the yard that built the boat in case of doubt WARNING To install the winch on the deck use only bolts in A4 stainless steel DIN 267 part11 Bolts made of other materials may not have sufficient str...

Page 7: ...device read carefully the Dual Function Control Box manual available on web site www harken com Refer to the following chart for wire size Total distance between winch and battery Winch size Current v...

Page 8: ...sing a spanner and tighten other nut with second spanner Take special care not to turn the central spindles These instructions apply when assembling and disassembling We recommend using a torque wrenc...

Page 9: ...verhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING...

Page 10: ...eo ringn 10intheringgear 8 Liftoffthegearn 9 10 Slide out the first planetary assy n 23 the ring gear n 4 the o ring n 10 and the pinion n 2 Carry out Installation procedure as shown in the paragraph...

Page 11: ...oths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check...

Page 12: ...arken grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper...

Page 13: ...opened and closed with a finger NOTICE Before assembly the winch check the correct position of the o ring n 10 between the ring gear n 4 and the flange n 11 and the position of rollers n 5 between the...

Page 14: ...inch is printed on a plate on the drum support of the winch Harken limited worldwide warranty Ordering spare parts W XXXXX XXXXXXXXX Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wiscons...

Page 15: ...15 UniPower Radial Installation and Maintenance Manual Mod D Exploded view 1 2 Exploded view Winch Radial UniPower 900 A C CW BBB CCC 31 13 27 25 15 30 8 7 14 28 29 29...

Page 16: ...16 UniPower Radial Installation and Maintenance Manual Mod D Exploded view 2 2 22 18 11 6 16 20 21 9 4 10 24 1 3 26 19 17 2 16 23 5 16 17 5 10 12 17 Winch Radial UniPower 900 A C CW BBB CCC...

Page 17: ...01 Pawl Spring 8 18 6 M0606103 Screw M6x60 UNI5931 19 4 M0635103 Socket head screw M6x16 UNI 5931 20 1 S490960004 Pawls carrier 21 1 3 A94904100 S414890080 Gear carrier Gear carrier Bushing 9x 11x7 Po...

Page 18: ...6x35 A4 15 1 S281690097 Red line 16 6 S000080003 Pawl 8 17 6 S000380001 Pawl Spring 8 18 6 M0606103 Screw M6x60 UNI5931 19 4 M0635103 Socket head screw M6x16 UNI 5931 20 1 S490960004 Pawls carrier 21...

Page 19: ...EN ISO 1207 M6x35 A4 15 1 S281690097 Red line 16 6 S000080003 Pawl 8 17 6 S000380001 Pawl Spring 8 18 6 M0606103 Screw M6x60 UNI5931 19 4 M0635103 Socket head screw M6x16 UNI 5931 20 1 S490960004 Paw...

Page 20: ...UNI EN ISO 1207 M6x35 A4 15 1 S281690097 Red line 16 6 S000080003 Pawl 8 17 6 S000380001 Pawl Spring 8 18 6 M0606103 Screw M6x60 UNI5931 19 4 M0635103 Socket head screw M6x16 UNI 5931 20 1 S490960004...

Page 21: ...N ISO 1207 M6x35 A4 15 1 S281690097 Red line 16 6 S000080003 Pawl 8 17 6 S000380001 Pawl Spring 8 18 6 M0606103 Screw M6x60 UNI5931 19 4 M0635103 Socket head screw M6x16 UNI 5931 20 1 S490960004 Pawls...

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