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18

Radial Winch 

80.3 ST

Installation and Maintenance Manual

Parts list

Radial Winch 80.3 STA

A= drum in anodised aluminium

Pos.

Q.ty Code

Description

1

1

1

1

1

A94158200

A74506900

S476030004

M0620697

Base assembly 

Base winch 80

Bearing Ø25xØ35x15

Plug for instrumented base Ø13x4

Heli-coil M8x10

Centering bushing Ø12

Heli-coil M10x10

Bush gear shaft Ø32xØ39x22

Bushing Ø39xØ32x22

Seal Ø25xØ47x7

Winch Product Sticker**

2

6

A74506900

Bearing Ø25xØ35x15

3

1

S434170081

Washer Ø69xØ45x1,5

4

1

S423870004

Gear Z=36 - Winch 990 PR 80

5

1

S402260041

Bushing 4th. gear pinion

6

12

S392440004

Pawl Ø10*

7

12

S285040001

Pawl Spring*

8

8

HFS753

plug-pawl retainer

9

1

S405580004

Pinion 3rd speed

10

3

S434110081

Washer Ø48xØ26x1,5

11

1

S405830004

Shaft -FD pinion

12

1

S405550004

Gear Z36 - Winch 990

13

1

S405540004

Final Drive Pinion

14

1

S438860081

Washer Ø54xØ35,2x3

15

1

A94158700

Assy Housing W80 

Housing W80-1000

Bushing 39x32x22

Heli-coil M6x9

16

Winch Serial Number Sticker

17

1

A74059500

Roller Bearing lower 990

18

1

A74158900

Roller bearing Ø148x160x30

19

1

A94159600

Assy flange 

Stripper arm support

Heli-coil M6x9

20

1

A73129200

ROLLER BEARING 50-62-20 ERTA P

21

1

S413880002

Washer Ø17.2xØ32x1.5

22

6

M0624603

Screw M8x40 UNI5931

23

6

M0635103

Socket head screw M6x16 UNI 5931

24

1

S386550097

Red line

25

1

S416400004

Shaft Z13 W80

26

1

S434160081

Washer Ø59xØ26x1,5

27

1

S402050004

Washer Ø25,2xØ61x2,4

Pos.

Q.ty Code

Description

28

1

S405860080

Spacer

29

1

1

A94055700

S455420081

Assy Pinion Z14 

Pinion Z14

Bushing Ø24,5xØ28,5x27

30

1

S405620004

hub 2nd Ratchet

31

1

1

2

A94159500

S415420004

M6009463

Assy Clutch 3rd speed W80

Assy command tube W80

Dog Clutch 3 speed

Spring loaded ball plunger Ø6

32

1

S4155700A0

Stripper arm support

33

1

S415400004

Pawls Carrier 3 speed

34

1

S495120080

Washer Ø50,2xØ69x1,5

35

2

S000080003

Pawl Ø8*

36

2

S000380001

Pawl Spring Ø8*

37

1

S417990041

Ratchet Gear Z21xN4

38

1

S418000080

Flange 1st speed W80

39

1

S377510001

Clutch Spring

40

1

A73422600

Bearing 45x55x12

41

3

M0601903

Screw M6x16 UNI1207

42

1

A74159000

Drum assembly W80

43

1

6

1

44

A94159200

S385970001

S6876800C0

M0610280

Assy Jaws Winch 80 

Upper Jaw ST W80

Lower Jaw ST W80

SPRING

Peeler winch 80

Ball 5/16"

44

3

M0624703

Screw M8x50 UNI5931

45

1

A94159901

Kit stripper arm

Stripper-arm W80

Pin

46

1

S4180100B7

Cover W80.3 ST

47

1

1

1

A94154700

S415130085

M0614303

Assy Socket 3speed

Socket Handle 3 speed

Washer Ø7.7xØ25x5.8

Screw M8x20 UNI 6109

48

1

1

1

1

1

1

2

1

A96726500

S672650004

S414550081

S672840080

S417980004

M0679903

M0603103

M0632403

W80-1000 3 speed kit

winch 80-1000 3 Speed Pin

Bushing Ø22xØ25x15.5

Washer 3 speed W80-1000

Idler Gear Z12

Nut selflock UNI 7473:1975 - M8 - A4

WASHER 8.4 U1751 DIN127 A4

Screw M8x45 UNI 5931

Parts List

*Available with service kit; see website www.harken.com

**Winch product sticker 

Summary of Contents for Radial Winch 80.3 ST

Page 1: ...Radial Winch 80 3 ST Installation and Maintenance Manual MRW 02...

Page 2: ...ine 3 Installation 4 Installation procedure 5 Positioning the self tailing arm 8 Maintenance 9 Washing 9 Maintenance table 9 Disassembly procedure 9 Exploded view with maintenance products 13 Assembly...

Page 3: ...s Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Power ratio Gear ratio 1st...

Page 4: ...evere injury or death Consult the yard that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners or fa...

Page 5: ...Hexagon Head HH cap screws Tools needed One medium flat bladed screwdriver A number six hex key Rags To identify the various parts refer to the exploded view at the end of this Manual Torque to apply...

Page 6: ...aintenance Manual 6 Unscrew the three screws n 44 9 Slide out the assy flange n 19 8 Unscrew the siw screws n 23 7 Slide out the drum n 44 5 Remove the self tailing arm n 47 by rotating and lifting it...

Page 7: ...7 Radial Winch 80 3 ST Installation and Maintenance Manual 12 Unscrew the six screws n 22 13 Slide out the drum support n 15 11 Slide out the roller bearings n 18...

Page 8: ...with a suitable marine sealant E Remove the excess adhesive sealant from the holes and base drainage channels F Reassemble the winch following the steps in Installation procedure page 5 in the revers...

Page 9: ...letely overhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original...

Page 10: ...ntenance Manual 16 Remove the washer n 10 17 Slide out roller bearings n 2 and gear n 13 18 Remove the roller bearing n 2 and the washer n 14 19 Remove the roller bearing n 2 and the washer n 10 20 Re...

Page 11: ...ide out the gear assy n 9 23 Remove the gear n 4 24 Remove the washer n 3 25 Remove the roller bearing n 2 26 Remove the central shaft n 25 and the washer n 27 27 Remove the washer n 26 Important The...

Page 12: ...ater Once you have done this dry the parts with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring ge...

Page 13: ...and Maintenance Manual Exploded view with maintenance products Harken Grease G Harken Pawl Oil O Anti seize A A A A A G G G G O O O O G G G G G G G O G 1 G 2 1 Apply Harken grease on assy socket scre...

Page 14: ...When positioning the stripper arm align the peeler with it If the jaws have been disassembled insert peeler between the two jaws taking care that the letters TOP on the peeler are facing upwards OIL...

Page 15: ...hich the parts are required The serial number of the winch is printed on a plate on the drum support of the winch Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 3755 USA T...

Page 16: ...16 Radial Winch 80 3 ST Installation and Maintenance Manual Exploded view Exploded view 42 47 45 17 41 32 19 44 31 43 16 15 23 22 3 8 7 4 18 2 5 9 10 2 6 46 48 48 Radial Winch 80 3 STA STC...

Page 17: ...17 Radial Winch 80 3 ST Installation and Maintenance Manual 24 1 26 27 25 10 3 8 11 7 4 14 2 28 5 29 9 33 30 38 20 39 37 40 21 10 2 6 7 12 7 6 8 13 2 10 6 36 35 34 48 48 2 Radial Winch 80 3 STA STC...

Page 18: ...04 Shaft Z13 W80 26 1 S434160081 Washer 59x 26x1 5 27 1 S402050004 Washer 25 2x 61x2 4 Pos Q ty Code Description 28 1 S405860080 Spacer 29 1 1 A94055700 S455420081 Assy Pinion Z14 Pinion Z14 Bushing 2...

Page 19: ...35103 Socket head screw M6x16 UNI 5931 24 1 S386550097 Red line 25 1 S416400004 Shaft Z13 W80 26 1 S434160081 Washer 59x 26x1 5 27 1 S402050004 Washer 25 2x 61x2 4 Pos Q ty Code Description 28 1 S4058...

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