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4

Performa

 Winch 

40.2 PTP

Installation and Maintenance Manual- Mod.C

Installation

The winch must be installed on a flat area of the deck, reinforced if necessary to bear a load equal 
to at least twice the maximum working load of the winch.
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can 
bear the load.
Harken

®

 does not supply the screws needed to install the winch since these may vary depending on 

the deck on which it is to be installed. It is the installer's responsibility to choose the correct screws 
taking account of the loads they will have to bear. Harken

®

 assumes no responsibility for incorrect 

installation of its winches or for an incorrect choice of mounting screws.

DANGER!

Incorrect  installation  of  the  winch  may  cause  severe  injury  or 

death. Consult the yard that built the boat in the case of doubt 

over the correct positioning of the winch.

WARNING!

Failure to use the correct number and type of mounting fasteners 

or  failure  to  ensure  the  correct  deck  strength  can  result  in  the 

winch  pulling  off  the  deck  suddenly  and  unexpectedly  during 

high loads causing severe injury or death.

WARNING!

Verify the entry angle of the sheet. This must be 8° with tolerance 

of  ±2°,  to  avoid  sheet  overrides  and  damaging  the  winch  or 

making the winch inoperable leading to loss of control of the boat 

which can lead to severe injury or death.

WARNING!

Mount the winch on the deck so that the drive gear is positioned 

where the sheet enters the winch drum. 

Incorrect position of drive gear can weaken winch leading to failure 

which can cause an accident leading to severe injury or death.

Once you have chosen the correct mounting position for the winch on the deck proceed with
installation.

Installation

drive gear

SHEET

Summary of Contents for Performa Winch 40.2 PTP

Page 1: ...Performa Winch 40 2 PTP Installation and Maintenance Manual MRPW C...

Page 2: ...ristics 3 Weight 3 Maximum working load 3 Outline 3 Installation 4 Installation procedure 5 Maintenance 7 Washing 7 Maintenance table 7 Disassembly procedure 8 Exploded view with maintenance products...

Page 3: ...winches In case of doubt the Harken Tech Service is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry...

Page 4: ...se severe injury or death Consult the yard that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners o...

Page 5: ...bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assembling Install the winch on the deck in the position you have chosen keep...

Page 6: ...winch to the deck using five M6 bolts not supplied by Harken correctly chosen for the thickness and type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install the...

Page 7: ...ches or on any anodized chrome plated and plastic surfaces Make sure that the holes and drainage channels in the base of the winch are not obstructed so that water does not collect Maintenance table W...

Page 8: ...identify the various parts refer to the exploded view at the end of this Manual Torque to be applied in assembly phase Carry out procedure as shown in the paragraph on winch installation and then do t...

Page 9: ...support n 14 Important washer n 11 may remain inside the drum support 9 Remove the washer n 11 10 Remove the gearing n 6 and remove the pawls n 4 To facilitate the operation press the spring against t...

Page 10: ...and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the b...

Page 11: ...Harken grease where indicated above Apply Harken grease 1 on assy socket screw NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quantity as s...

Page 12: ...the pawls can be easily opened and closed with a finger In case of doubt concerning the assembly procedure contact Harken Tech Service techservice harken it Harken limited worldwide warranty Refer to...

Page 13: ...harken com Web www harken com Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Servic...

Page 14: ...14 Performa Winch 40 2 PTP Installation and Maintenance Manual Mod C Exploded view 1 2 21 17 29 14 15 27 26 25 16 24 20 23 22 19...

Page 15: ...15 Performa Winch 40 2 PTP Installation and Maintenance Manual Mod C Exploded view 2 2 12 13 18 11 6 4 5 3 2 1 28 8 9 4 5 10 7...

Page 16: ...S4130900A7 Assy Housing Winch 40 Support W40 Bushing 9x 11x7 Bushing 22x 25x8 5 15 6 M0635103 Socket head screw M6x16 UNI 5931 16 1 S657280052 Performa Shim W40 17 2 A74136000 Bearing 56x 68x24 Pos Q...

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