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29

Radial Winch 

60.3 ST EL/HY

Installation and Maintenance Manual - Mod.E

Radial Winch 60.3 STCCC EL/HY

CCC = All-Chrome bronze

*Available with service kit; see website www.harken.com
**Winch product sticker 

Pos.

Q.ty Code

Description

1

1

1

1

1

2

A96978800

S690910043

S476030004

S4130900A7

S415580085

Assy base Winch 60 STCCC

Base W60
Cover for base W60 CCC
Centering bushing Ø12
Bushing Ø22xØ25x8.5
Bushing Ø12xØ35x9
Winch Product Sticker**

2

1

S414400004

Gear Z14 W60

3

1

S413030004

Pawls Carrier Ø8xN2

4

8

S000090004

Pawl Ø8*

5

8

S000380001

Pawl Spring Ø8*

6

1

S414390041

Ratchet Gear Z21xN2

7

1

S413120002

Washer Ø22.5xØ45x1

8

1

S278170002

Washer Ø12.5xØ48x1.5

9

1

S281010004

Pin for gear

10

1

S414420041

Ratchet Gear Z26xN4

11

1

S414410004

Pawls Carrier Gear Z13 N4

12

2

A72821800

Roller Bearing Ø14xØ20x18

13

1

S416030004

Gear Pin Ø12xØ18x52,5

14

1

S414480004

Idler and Pinion Z23/Z13 W60

15

2

A74162300

Roll bearing Ø24xØ18x18

16

1

2

1

A94190800

S415580085

S415810081

Assy Housing Winch 60.3

Housing W60
Bushing Ø12xØ35x9
Bushing 

17

6

M0606303

Screw M8x25 UNI 5931

18

3

A74145000

Roller Bearing Ø95xØ107x26

19

1

1

A94161200

S413880002

Assy Shaft Winch 60

Central Shaft Pred. W60
Washer Ø17.2xØ32x1.5

20

Winch Serial Number Sticker

21

1

S4155700A0

Stripper arm Housing

22

1

S281700097

Red line

Pos.

Q.ty Code

Description

23

1

1

4

A96812200

S414850080W

S385970001

Assy Jaws Winch 60 CCC

Lower Jaw W60 CCC
Upper Jaw W60  RAL9003
Peeler W60 - 70  RAL9003
SPRING

24

1

A94143400

Drum spare kit Winch 60
Drum assembly Winch 60 C

47

M0610280

Ball 5/16"

25

4

M0601803

Screw UNI EN ISO 1207- 

M6x35 - A4

26

1

S414460019

Stripper arm Winch 60

27

3

M0601903

Screw M6x16 UNI1207

28

1

A76907200

Cover W60.3 CCC 

29

1

1

1

1

A94154700

S414940085

S414930003

M0679797

Assy Socket 3speed

Socket Handle 3 speed
Washer Ø25xØ15x4
Nut Screw for Disconnect 
Rod
O ring RC 2025 series

30

1

S280870041

Gear 1V

31

1

S414580081

Shim Bushing 3 speed

32

1

S415400004

Pawls Carrier 3 speed

33

1

A73129200

ROLLER BEARING 50-62-20 

34

1

S377510001

Clutch Spring

35

1

A73422600

Bearing Ø45xØ55x12

36

1

1

2

A94158000

S415420004

M6009463

Assy Clutch 3rd speed W60

Assy Command tube W60
Dog Clutch 3 speed
Spring loaded ball plunger 
Ø6

37

1

1

1

1

1

A94145300

S414530004

S414550081

S414540080

M0604003

Assy Gear 3rd speed

Idler Gear 3 speed
Bushing Ø22/Ø25x15.5
Washer 3 speed
Screw M6x12 UNI 5933

38

1

S419020002

Disconnect rod W60.3

Summary of Contents for 60.3 ST EL

Page 1: ...Installation and Maintenance Manual MRW E Powered Radial Winch 60 3 ST EL HY...

Page 2: ...Washing 14 Maintenance table 14 Disassembly procedure 14 Exploded view with maintenance products 18 Assembly 19 Harken limited worldwide warranty 20 Ordering spare parts 20 Exploded view 21 Radial Win...

Page 3: ...er must refer to other documents available on web site www harken com and listed below The Dual Funtion Control Box user manual for the use of the Dual Function Control Box The Dual Funtion Control Bo...

Page 4: ...d on oil with a viscosity of 35mm2 s 165 SUS and temperature of 50 C 120 F Weight ST A EH ST C CW EH ST A EV ST C CW EV ST A H ST C CW H weight Kg 23 2 26 9 22 1 25 9 19 2 22 9 ST BBB EH ST CCC EH ST...

Page 5: ...Installation and Maintenance Manual Mod E Outline Vertical electric motor 12 V 24 V Hydraulic motor Winch 60 3 ST EL HY Horizontal electric motor 12 V 24 V Line entry height Line entry height Line en...

Page 6: ...n the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verify the entry angle of the sheet This must be 8 with tolerance of 2 to avoid shee...

Page 7: ...iew at the end of this Manual Torque to apply when assembling 1 Pull out the disconnect rod n 39 2 Unscrew the central screw 2Nm 18 in lb 3 Slide off the assy socket n 30 and the cover n 29 4 Unscrew...

Page 8: ...1 Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using hexagonal headed HH M8 bolts 9 Slide out the central shaft n 19 10 Unscrew the...

Page 9: ...ches on the deck do not use countersunk bolts D Fill the mounting holes with a suitable marine sealant E Remove the excess adhesive sealant from the holes and base drainage channels F Reassemble the w...

Page 10: ...or carrying out maintenance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be coupled to the winch in different positions Check the space ava...

Page 11: ...refer to the Dual Function Control Box manual WARNING Before installing and using the device read carefully the Dual Function Control Box manual available on web site www harken com Refer to the foll...

Page 12: ...and tighten other nut with second spanner Take special care not to turn the central spindles Be careful not to turn central spindles These instructions apply when assembling and disassembling We reco...

Page 13: ...n The motor also needs a third connection with a low pressure tube for drainage so that excess oil can return to the main tank to avoid shortening the life of the motor This motor uses an open centre...

Page 14: ...bricated at least every 12 months After an inspection replace worn or damaged components Do not replace or modify any part of the winch with a part that is not original WARNING Periodic maintenance mu...

Page 15: ...in lb 11 Slide out the drum support n 16 12 Remove the gear n 31 pawls carrier n 33 the bearings n 34 and 36 and the spring n 35 Important washer n 7 may remain inside the drum support 9 Slide out th...

Page 16: ...EL HY Installation and Maintenance Manual Mod E 16 Remove gear n 10 17 Remove the gear n 2 18 Remove the roller bearing n 12 14 Remove the idler and pinion n 14 15 Remove the pawl carrier n 11 18 Remo...

Page 17: ...stic parts in fresh water Once you have done this dry the parts with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth...

Page 18: ...gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quantity as shown below Harken Grease G Harken Pawl Oil O Anti seize A G A A A G G G O O...

Page 19: ...ngle to modify the Stripper Arm final position When positioning the stripper arm align the peeler with it If the jaws have been disassembled insert peeler between the two jaws taking care that the let...

Page 20: ...S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Service Email techservice harken it Customer Service Tel 39 0...

Page 21: ...21 Radial Winch 60 3 ST EL HY Installation and Maintenance Manual Mod E Exploded view 23 25 36 21 27 26 28 29 16 18 24 20 37 17 Exploded view Radial Winch 60 3 STA STC STCW EL HY...

Page 22: ...22 Radial Winch 60 3 ST EL HY Installation and Maintenance Manual Mod E 19 20 35 34 33 32 5 4 30 31 7 6 4 5 3 2 1 22 14 9 13 12 11 15 5 4 10 8 38 Radial Winch 60 3 STA STC STCW EL HY...

Page 23: ...x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm support 22 1 S281700097 Red line Pos Q ty Code Description 23 1 1 4 A94143500 S414850080 S385970001 Assy Jaws Winch 60 Lower Jaw W6...

Page 24: ...753600 S413880002 Assy Shaft Winch 60 Central Shaft Pred W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm support 22 1 S281700097 Red line Pos Q ty Code Description...

Page 25: ...Roller Bearing 95x 107x26 19 1 1 A94143800 S413880002 Assy Shaft Winch 60 Central shaft W60 ST Washer 17 2x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm support 22 Pos Q ty Code...

Page 26: ...26 Radial Winch 60 3 ST EL HY Installation and Maintenance Manual Mod E 23 25 36 21 27 26 28 29 17 16 18 24 20 37 Radial Winch 60 3 STBBB STCCC EL HY...

Page 27: ...27 Radial Winch 60 3 ST EL HY Installation and Maintenance Manual Mod E Radial Winch 60 3 STBBB STCCC EL HY 19 20 35 34 33 32 5 4 30 31 7 6 4 5 3 2 1 22 14 9 13 12 11 15 5 4 10 8 38...

Page 28: ...7x26 19 1 1 A96753600 S413880002 Assy Shaft Winch 60 Central Shaft Pred W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm support 22 1 S281700097 Red line Pos Q ty Co...

Page 29: ...x 107x26 19 1 1 A94161200 S413880002 Assy Shaft Winch 60 Central Shaft Pred W60 Washer 17 2x 32x1 5 20 Winch Serial Number Sticker 21 1 S4155700A0 Stripper arm Housing 22 1 S281700097 Red line Pos Q t...

Page 30: ...4 UNI 5931 3 1 1 1 A96010700 A96010600 M6014206 KIT EL Motor 12V 1 5kW KIT EL Motor 24V 2kW Electric Motor Polarity motor sticker Screw stud M6x26 Washer 6 Nut M6 UNI5588 Key DIN 6885 5x5x15 4 1 M0612...

Page 31: ...on gear box 1 21 3 Pos Q ty Code Description 3 1 4 4 1 6 6 4 A94150500 M0602903 M0603103 M6007297 M6015697 S415360003 M0606303 KIT EL VT Motor Flange Vertical Motorgear Flange NUT M8 UNI 5588 A4 WASHE...

Page 32: ...0635303 KIT Clutch HY Motor W46 70 Toothed coupling Connecting Coupling 31 5 Spring pin 5x40 DIN1481 Bushing Spring Washer Screw M8x16 UNI6109 Pos Q ty Code Description 4 1 6 6 1 2 2 A94149100 S415360...

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