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Radial Winch 

46.2 PT BBB / CCC

Installation and Maintenance Manual - Mod.A

Introduction - Technical characteristics - Outline

Introduction

This manual gives technical information on winch installation and maintenance, including

disassembling and reassembling.

This information is DESTINED EXCLUSIVELY for specialised personnel or expert users.  

Installation, disassembling and reassembling of the winch by personnel who are not experts may 

cause serious damage to users and those in the vicinity of the winch.

Harken

®

 accepts no responsibility for defective installation or reassembly of its winches.

In case of doubt the Harken

®

 Tech Service is at your disposal at [email protected]

This Manual is available only in English. If you do not fully understand the English language, do 

not carry out the operations described in this Manual.

Technical characteristics

Power ratio 

Gear ratio

1st speed

11,70 : 1

2,30 : 1

2nd speed

46,50 : 1

9,17 : 1

 

The theoretical power ratio does not take friction into account.

Weights

PT BBB/CCC versions

Weight (Kg)

9,70

Versions:
BBB = all bronze
CCC = All-Chrome bronze

Maximum working load

WARNING!

The maximum working load (MWL) for the 46.2 PT Radial Winch is 1300 Kg (2866 lb)

Subjecting the winch to loads above the maximum working load can cause the winch to fail or 
pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.

Outline

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181 mm

Ø101 mm

90 mm

Ø184 mm

Summary of Contents for 46.2 PTBBB

Page 1: ...Installation and Maintenance Manual MRW A Radial Winch 46 2 PT BBB CCC...

Page 2: ...orking load 3 Outline 3 Installation 4 Procedure 5 Installation procedure 6 Maintenance 7 Washing 7 Maintenance table 7 Disassembly procedure 7 Exploded view with maintenance products 11 Assembly 12 H...

Page 3: ...arken Tech Service is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described i...

Page 4: ...cause severe injury or death Consult the yard that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fastener...

Page 5: ...Hexagonal Hedaed HH bolts Tools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assembling Install th...

Page 6: ...bolts not supplied by Harken correctly chosen for the thickness and type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install the winch on the deck use only bolts...

Page 7: ...ally inspected at the beginning and end of every season of sailing or racing In addition they must be completely overhauled cleaned and lubricated at least every 12 months After an inspection replace...

Page 8: ...aragraph on winch installation and then do the following 6 Slide out the central shaft n 19 7 Unscrew the 5 hex screws n 16 8Nm 71 in lb 8 Remove the housing n 15 Important washer n 12 may remain insi...

Page 9: ...tate the operation press the spring against the pawl with a blade 12 Slide off gear n 2 13 Remove the pinion n 10 To facilitate the operation press the spring against the pawl with a blade 14 Remove g...

Page 10: ...of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearing cages Replace wo...

Page 11: ...Harken grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper...

Page 12: ...t the pawls can be easily opened and closed with a finger In case of doubt concerning the assembly procedure contact Harken Tech Service techservice harken it Harken limited worldwide warranty Refer t...

Page 13: ...en harken com Web www harken com Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Ser...

Page 14: ...14 Radial Winch 46 2 PT BBB CCC Installation and Maintenance Manual Mod A Exploded view 1 2 Radial Winch 46 2 PTBBB PTCCC 30 28 21 26 24 16 15 17 18 17 23 22 20 31 27 32 29 25...

Page 15: ...15 Radial Winch 46 2 PT BBB CCC Installation and Maintenance Manual Mod A 1 4 5 7 8 10 3 13 14 2 6 8 7 9 12 20 19 11 11 Exploded view 2 2 Radial Winch 46 2 PTBBB PTCCC...

Page 16: ...x32 5 14 1 2 A94133400 S414900080 Assy Gear Z12 Gear Z12 Bushing 12x 14x8 15 1 1 1 1 A94132200 S414900080 S413330085 S4133200B3 Assy Housing Winch 46 Housing Winch 46 Bushing 12x 14x8 Bushing 12x 14x1...

Page 17: ...8 15 1 1 1 1 A94132200 S414900080 S413330085 S4133200B3 Assy Housing Winch 46 Housing Winch 46 Bushing 12x 14x8 Bushing 12x 14x11 Bushing for Housing 16 5 M0606303 Screw M8x25 UNI 5931 17 2 A74133700...

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