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17

Radial Winch 

46.2 PT BBB / CCC

Installation and Maintenance Manual - Mod.A

Parts list

Radial Winch 46.2 PTCCC

CCC = All-Chrome bronze

Pos.

Q.ty Code

Description

1

1

1

1

1

1

A96633300

S413350080

S4152300A7

S414890080

S413330085

Assy Base Winch 46 

Base W46

Roller Ø6x19

Bushing Ø22xØ25x9.5

Bushing Ø9xØ11x7

Bushing Ø12xØ14x11

2

1

S413020004

Gear Z12

3

1

S413300004

Pin Ø12x60

4

1

S278170002

Washer 12.5x48x1.5

5

1

S413260004

Gear Z27

6

1

S414260004

Pawls Carrier Ø8xN2

7

6

S000080003

Pawl Ø8*

8

6

S000380001

Pawl Spring Ø8*

9

1

S412830041

Gear Z23

10

1

S413250041

Pinion Z13

11

2

M6017694

Bushing PSM-1214-20

12

1

S413120002

Washer Ø22.5xØ45x1

13

1

S413070004

Pin Ø9xØ12x32.5

14

1

2

A94133400

S414900080

Assy Gear Z12

Gear Z12

Bushing Ø12xØ14x8

15

1

1

1

1

A94132200

S414900080

S413330085

S4133200B3

Assy Housing Winch 46 

Housing Winch 46

Bushing Ø12xØ14x8

Bushing  Ø12xØ14x11

Bushing for Housing

16

5

M0606303

Screw M8x25 UNI 5931

17

2

A74133700

Bearing Ø75xØ87x26

18

1

S413390080

Spacer

Pos.

Q.ty Code

Description

19

1

1

A94189400

S413880002

Assy Central Shaft Winch 46 

Central shaft W46 PT

Washer Ø17.2xØ32x1.5

20

Winch Serial Number Sticker

21

1

S4151400A0

Socket Housing PT

22

1

S681060043

Drum W46 CCC

23

1

S281690097

Red line

24

1

S687990043

Pain top W46 CCC

25

1

S678730082

Washer Ø57.5xØ93x1.5

26

4

M0603703

Screw M6x12 UNI 5931

27

3

M0600903

Screw  M6x20 UNI5931

28

1

S688070043

Cover W46 PT CCC

29

1

1

1

A94136400

S415130085

M0614303

Assy Socket W20-80 

Socket Handle W20/80

Washer Ø7.7xØ25x5.8

Screw M8x20 UNI 6109

30

1

S415220080

PT spacer

31

43

M0619580

Ball 3/16"

32

Winch Product Sticker**

*Available with service kit; see website www.harken.com

**Winch product sticker 

Summary of Contents for 46.2 PTBBB

Page 1: ...Installation and Maintenance Manual MRW A Radial Winch 46 2 PT BBB CCC...

Page 2: ...orking load 3 Outline 3 Installation 4 Procedure 5 Installation procedure 6 Maintenance 7 Washing 7 Maintenance table 7 Disassembly procedure 7 Exploded view with maintenance products 11 Assembly 12 H...

Page 3: ...arken Tech Service is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described i...

Page 4: ...cause severe injury or death Consult the yard that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fastener...

Page 5: ...Hexagonal Hedaed HH bolts Tools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assembling Install th...

Page 6: ...bolts not supplied by Harken correctly chosen for the thickness and type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install the winch on the deck use only bolts...

Page 7: ...ally inspected at the beginning and end of every season of sailing or racing In addition they must be completely overhauled cleaned and lubricated at least every 12 months After an inspection replace...

Page 8: ...aragraph on winch installation and then do the following 6 Slide out the central shaft n 19 7 Unscrew the 5 hex screws n 16 8Nm 71 in lb 8 Remove the housing n 15 Important washer n 12 may remain insi...

Page 9: ...tate the operation press the spring against the pawl with a blade 12 Slide off gear n 2 13 Remove the pinion n 10 To facilitate the operation press the spring against the pawl with a blade 14 Remove g...

Page 10: ...of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check there are no breaks in the bearing cages Replace wo...

Page 11: ...Harken grease where indicated above Apply Harken grease 1 on assy socket screw 2 on drum gear NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper...

Page 12: ...t the pawls can be easily opened and closed with a finger In case of doubt concerning the assembly procedure contact Harken Tech Service techservice harken it Harken limited worldwide warranty Refer t...

Page 13: ...en harken com Web www harken com Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Ser...

Page 14: ...14 Radial Winch 46 2 PT BBB CCC Installation and Maintenance Manual Mod A Exploded view 1 2 Radial Winch 46 2 PTBBB PTCCC 30 28 21 26 24 16 15 17 18 17 23 22 20 31 27 32 29 25...

Page 15: ...15 Radial Winch 46 2 PT BBB CCC Installation and Maintenance Manual Mod A 1 4 5 7 8 10 3 13 14 2 6 8 7 9 12 20 19 11 11 Exploded view 2 2 Radial Winch 46 2 PTBBB PTCCC...

Page 16: ...x32 5 14 1 2 A94133400 S414900080 Assy Gear Z12 Gear Z12 Bushing 12x 14x8 15 1 1 1 1 A94132200 S414900080 S413330085 S4133200B3 Assy Housing Winch 46 Housing Winch 46 Bushing 12x 14x8 Bushing 12x 14x1...

Page 17: ...8 15 1 1 1 1 A94132200 S414900080 S413330085 S4133200B3 Assy Housing Winch 46 Housing Winch 46 Bushing 12x 14x8 Bushing 12x 14x11 Bushing for Housing 16 5 M0606303 Screw M8x25 UNI 5931 17 2 A74133700...

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