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System A (CB/slider) 

23

CB/Slider Systems 

Installation Troubleshooting

CB/Slider Systems 

Operation Troubleshooting

Clean beginning of season, or if cars bind. Squirt detergent and water into ball bearings. Circulate by moving cars up and 

down. Let stand. To remove detergent, spray water into ball bearings and circulate. Clean tracks with detergent and water.

Do not use spray lubricants because ball bearings may skid, not roll.  Once cars and tracks are dry, apply one to two 

drops of McLube

®

 OneDrop™ conditioner to ball contact surfaces of track. Roll car back and forth through OneDrop  

several times to distribute onto bearings. Wipe remaining OneDrop off track. OneDrop is preferred, but you can also  

use one to two drops of a light machine oil. Too much oil attracts dirt.

For additional safety, maintenance, and warranty information: www.harken.com/manuals or the Harken catalog.

Maintenance

Warranty

Problem

Probable Cause

Solution

Tracks do not butt up against each other.

Cut end of top or bottom track is at joint.

Make sure the anodized end is toward the  
full-length track.

Track weight pulling tracks apart.

Tracks will come together when you loosen the 
bottom screw and push the tracks up the mast.

Mounting slugs do not fit.

Slugs wrong size.

Different size slug required. Contact your dealer.

Mounting screws will not tighten.

Incorrect mounting slug used.

Different size slug required. Contact your dealer.

Track will not slide up mast.

Slugs catching on mast splice.

Loosen screws slightly. If necessary have someone 
at splice area to wiggle the slug past the splice.

Corners of cut track catching.

Use file to round off corners of track.

Mast has too much prebend.

Ease backstay and/or straighten mast.

Paint or other material clogging mast groove.

Clean out groove.

CB/slider cars do not fit on track.

Track and cars are not the same size.

Contact your dealer or Harken.

CB cars do not fit on track.

Balls are missing.

Remove cars, load balls and slide cars back  
on track.

Sail headboard does not fit inside coupler.

Ring was not pressed far enough.

Take sail to sailmaker.

Problem

Probable Cause

Solution

Cars bind.

Dirt in cars.

Use detergent and fresh water to flush dirt out of 
cars; move cars up/down to circulate; follow with 
high-pressure water; clean track grooves. Condition 
balls using McLube One-Drop. See below.

Stud threaded too tightly into receptacle.

Back off threaded stud two turns.

Balls missing from car.

Remove cars, load balls and slide cars back on 
track.

Mounting screws will not tighten.

Incorrect mounting slug used.

Get new 6 mm lock nut.

Batten receptacle does not rotate.

Nuts are too tight.

Loosen nuts slightly.

Cars jam when raising sail.

Headboard or cars are catching on lazy jacks.

Use topping lift or rod vang and shock cord to pull 
lazy jacks out to shrouds.

Sail will not go all the way up.

Sail is too tall or sheave is too far forward.

Have sail shortened or move sheave aft.

Vertical post or pin on batten receptacle bending.

Reef loads are being transferred to batten recep-
tacle.

Transfer reef downhaul and outhaul loads to mast  
or boom gooseneck.

Reef tack fitting will not reach reef hook.

Reef point too close to sail attachment.

Move intermediate car sail attachment.

Loctite is a registered trademark of Henkel AG & Company KGaA.

McLube is a registered trademark of  McGee Industries, Inc.

OneDrop is a trademark of McLube®, a Division of McGee Industries.

Summary of Contents for 3811

Page 1: ...3831 Universal Battcar 27 8 73 21 4 57 4 3 122 600 272 3882 Batten car 12 mm stud 41 8 105 21 4 57 8 2 232 875 397 3883 Reef car 41 8 105 21 4 57 6 1 174 875 397 Slider Cars Typical Boat Length Monohu...

Page 2: ...stops 263A i 4 HFS320 flathead screws 5 x 25 mm f 2 stop slugs 32 mm 11 4 3807 Track Section length 2 05 m 6 87 8 Number of track sections will vary according to luff length of your mainsail Drill Tap...

Page 3: ...tion Slug Mount Install track 8 10 Install screwpin endstop kit 10 Preassembly Drill Tap Parts 4 11 Track length 11 Remove old track 11 Installation Drill Tap Drill tap and fasten 11 Operation Slug Mo...

Page 4: ...erty or injury to users and those in the vicinity of the product If you do not understand an instruction contact Harken The user must have appropriate training in order to use this product Harken acce...

Page 5: ...3831 Universal Battcar 27 8 73 21 4 57 4 3 122 600 272 3882 Batten car 12 mm stud 41 8 105 21 4 57 8 2 232 875 397 3883 Reef car 41 8 105 21 4 57 6 1 174 875 397 Slider Cars Typical Boat Length Monohu...

Page 6: ...stops 263A i 4 HFS320 flathead screws 5 x 25 mm f 2 stop slugs 32 mm 11 4 3807 Track Section length 2 05 m 6 87 8 Number of track sections will vary according to luff length of your mainsail Drill Tap...

Page 7: ...can be lower on mast See page 7 step 11 Drill lower hole for stop See page 5 step 3 Number of Track Sections Bottom 203 mm 8 endstop track and variable length top track included in measurements below...

Page 8: ...411 m 50 9 15 469 m 57 6 17 526 m 2 11 889 mm 30 9 9 373 m 37 5 11 405 m 44 2 13 462 m 50 11 15 519 m 57 8 17 577 m 3 1 940 mm 30 11 9 423 m 37 7 11 455 m 44 4 13 513 m 51 1 15 570 m 57 10 17 628 m 3...

Page 9: ...05 m 6 8 3 4 track 3 Drill two 5 5 mm 13 64 holes in cut end of track Center at 8 mm 5 16 and 27 mm 11 16 Preassembly CB System Slug Mount Cut Top Track to Length 8 mm 5 16 27 mm 11 16 Short top track...

Page 10: ...ebend May require straightening before installation Storm Trysail Track Cars must clear storm trysail track Tracks often converge above spreaders Aft face of mast must be flat or convex Check fit 11 o...

Page 11: ...stem Slug Mount Install Track Short top track lengths Top slug 41 mm 15 16 67 mm 25 8 52 mm 21 16 19 mm 3 4 Mast up Tape 32 mm 1 1 4 slug even with top of upper track Tape other slugs in place Short t...

Page 12: ...de in groove Remember Tracks may stick when reaching a spliced area on mast 5 Loosen top screw Slide top track up and position next 2 05 m 6 8 3 4 track Mast up Tighten bottom screw to hold track 6 Sl...

Page 13: ...w that holds tracks Slide track up If screws bind in mast groove opening loosen them untill track slides Tighten new bottom screw securely 9 Repeat until full length tracks installed 10 Raise tracks s...

Page 14: ...Tip Use low speed drill with tap for cutting threads IMPORTANT Use blue Loctite adhesive instead of oil for tapping lubricant CB Sliders Systems Drill Tap Install Track Part No Description Includes P...

Page 15: ...ard to hold cars up 1 Headboard cars Hold car so cap screw head faces up Align car on guide section of loader track and gently roll onto upper tracks If car sticks realign and roll onto track Tip To l...

Page 16: ...Type Car Length Bearings Number per Car Purchase Part No Balls Set Ball in mm Color Material in mm 3811 Headboard cars 2 83 8 213 Brown Torlon 60 177 21 1 4 6 3812 Intermediate car 21 4 57 Brown Torl...

Page 17: ...eef car line up plastic becket spacer and insert clevis pin Slider System Load Cars on Track with Sail Attached Slider cars can be loaded onto tracks with or without sail attached Line up car on guide...

Page 18: ...driver Tighten lock nut Do not over tighten Make sure toggle can pivot 2 Screw threaded stud to sail batten receptacle Thread completely in and then back off two turns Receptacle must be allowed to r...

Page 19: ...two removals CB Slider Systems Removing Sail Car Maintenance Cleaning CB System Clean beginning of season or if cars bind Squirt detergent and water into ball bearings Circulate by moving cars up and...

Page 20: ...30 30 mm 13 16 3829 44 mm 13 4 3803 43 mm 111 16 CB 3829 Slider 3802 D C B A E F CB 3812 1777 3828 3831 Slider 1777 3828 B A E D CB 3830 Slider 3803 D C B A E CB 3811 Slider 3827 D B A E C Part No Des...

Page 21: ...eptacle with batten inside Place rubber shim on one side of the batten Assemble Note screw and nuts are not captive Option 1 Round battens End batten pocket 254 mm 10 from receptacle Flat battens End...

Page 22: ...sure front of coverplate presses on swivel pin retainer that secures swivel pin Tighten screws and nuts CB Slider Battcars with Batten Receptacles 3830 CB 3803 Slider Sailmaker Instructions 6 mm 1 4...

Page 23: ...ontact Harken to discuss sail reshaping to eliminate luff flutter Note Adding battens may reduce stack height by eliminating luff cars Setting Reef Points Space reef points halfway between sail attach...

Page 24: ...Instructions Plastic spacers come with 1777 3812 and 3828 intermediate cars Seize spacer to webbing by stitching just behind plastic spacer Seize webbing to sail by stitching up against sail Intermedi...

Page 25: ...k catching Use file to round off corners of track Mast has too much prebend Ease backstay and or straighten mast Paint or other material clogging mast groove Clean out groove CB slider cars do not fit...

Page 26: ...umont Street Unit 11 Orams Marine Centre Westhaven Aukland 1010 New Zealand Telephone 64 9 303 3744 Fax 64 9 307 7987 Web harken co nz Email harken harken co nz Harken Polska SP ZOO ul Rydygiera 8 bud...

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