Harken 32 mm Big Boat Instructions Download Page 4

Removing Ball Bearings from CB Cars

Position car on edge and gently push one 

ball at a time from center of retaining clip. 

Do not remove retaining clip from car!

Retaining Clip

CB + Big Boat Cars Can Convert To Fit Old-style Non-CB Track.

Important! Requires CB+ cars. See complete instructions at www.harken.com/manuals.  

See traveler instructions 5070.

CB+ cars designed for CB track

CB+ cars can convert to run  

on old-style, non-CB track

Track built after 2003 - No need to convert car

Track built through 2003

Groove for 

retaining clip

CB track

Non-CB track

Converting CB + Cars to Fit Old-Style Non-CB Track

3. Remove retaining clips and corner keepers  

    over box to catch balls.

1.

 

Use flat-bladed screwdriver to push retaining  

    clip toward end.

5. Remove two (2) clips from car loader. Slide  

    car loader in so loading port is on side  

    of car without balls.

2. Pry retaining clip off and dump balls in box.

4.

 

Hold car on edge and load lower side with  

    correct number of balls. 

DO NOT OVERLOAD.  

    

Consult chart to confirm quantity.

6. Put one (1) clip on "open" end of loader.  

    Load rest of balls through ball loading port 

    into empty bearing race. Consult chart to  

    confirm quantity. Line up car loader with 

    track and gently roll car onto track.

Order car loader 

Car length 

           

Loader

5 3/8"    136 mm     HBB1
7 7/16"  188 mm     HBB28
9 1/8"    231 mm     HBB25

Summary of Contents for 32 mm Big Boat

Page 1: ...188 311 32 85 2 50 4500 2041 9000 4081 T3221B Car shackle 2 1 53 8 136 35 8 98 25 8 73 3000 1361 7000 3175 T3221B HL HL car shackle 2 1 77 16 188 35 8 98 25 8 73 4500 2041 9000 4081 T3222B Car stand up toggle 2 1 53 8 136 35 8 98 25 8 73 3000 1361 7000 3175 T3222B HL HL car stand up toggle 2 1 77 16 188 35 8 98 25 8 73 4500 2041 9000 4081 T3224B Car 2 stand up toggles 2 1 91 8 231 35 8 98 31 2 89 ...

Page 2: ... 1 4 57 13 16 30 Track Compatibility High beam A B C A B Groove at waist for keeper wires CB cars are shipped for use on CB track with grooves at waist to accept retaining clips first supplied by Harken in 2004 See end of manual for older track 3159 R32 3156 R32HB C Curved Track Limitations Cars will not roll on curved track if radius is under minimum listed below A shorter car can roll on a small...

Page 3: ...ntrols To attach premade splice pass eye through bail and run tail through to make a hitch without undoing bail If line is too large for this remove one screw and rotate deadend eyestrap to load the splice Reassemble screws using theadlocking solution such as blue Loctite adhesive Ball Replacement Chart Position car on edge with retaining clip in place Gently push one ball at a time into car from ...

Page 4: ... Converting CB Cars to Fit Old Style Non CB Track 3 Remove retaining clips and corner keepers over box to catch balls 1 Use flat bladed screwdriver to push retaining clip toward end 5 Remove two 2 clips from car loader Slide car loader in so loading port is on side of car without balls 2 Pry retaining clip off and dump balls in box 4 Hold car on edge and load lower side with correct number of ball...

Page 5: ...track OneDrop conditioner is preferred but you can also use one 1 to two 2 drops of a light machine oil Too much oil attracts dirt Track Clean with detergent and water Important Exposure to some teak cleaners and other caustic solutions can result in discoloration of part and is not covered under the Harken warranty Maintenance Warranty Inspect Frequently inspect shackles and control block fitting...

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