Harken 32 mm Big Boat Instructions Download Page 3

Stand-up toggle

Soft 

attachment post

Stand-up toggles

 – Harken stand-up toggles fit specific Harken blocks. 

To determine mainsheet block compatibility, see 4521 

instructions online: www.harken.com/manuals 

Soft attachment (T3205B, T3205B.HL)

 – To attach  

loops or straps, remove stop screws and push out 

attachment post. Assemble post using blue Loctite

®

 adhesive on screws.

Attaching Mainsheet and Control Blocks

Installing Traveler Car on Track

Position car at end of track and gently roll on. If car does not roll on easily, check to make sure you are 

using CB track. 

Do not remove ball retaining wires. 

Cars will not roll unless they have retaining clips.

 

Exception: CB+ cars can convert to non-CB cars. See end of manual.

 If any balls are lost, refer to 

following instructions for quantities and how to load.

2:1 ESP

2:1 Ball bearing

3:1 ESP

3:1 Ball bearing

4:1 ESP

4:1 Ball bearing

6:1 Ball bearing

6:1 ESP

Reeving Cars and End Control Blocks

Attaching Splice to Deadend on Car or Controls

To attach premade splice, pass eye through bail and run tail 

through to make a hitch without undoing bail. If line is too large 

for this, remove one screw and rotate deadend eyestrap to load 

the splice. Reassemble screws using theadlocking solution such 

as blue Loctite

®

 adhesive.

Ball Replacement Chart

Position car on edge with retaining clip 

in place. Gently push one ball at a time 

into car from center of clip. Allow balls to 

roll into return race and insert remaining 

balls. 

Do not overfill car!

Loading Ball Bearings into CB Cars

Car

Car 

length

Balls  

per car

Balls

Order

Balls 

per set

Ball Ø

T3201B, T3202B, T3203B, T3205B, T3221B, T3222B, 

T3231B, T3232B, T3241B, T3242B

5

3

/

8

(136 mm)

50

Torlon

®

547

25

3

/

8

(10 mm)

T3201B.HL, T3202B.HL, T3203B.HL, T3205B.HL, T3221B.

HL, T3222B.HL, T3231B.HL, T3232B.HL, T3241B.HL, 

T3242B.HL, T3243B.HL

7

7

/

16

(188 mm)

72

Torlon

547

25

3

/

8

(10 mm)

T3204B, T3224B, T3234B, T3244B

9

1

/

8

(231 mm)

90

Torlon

547

25

3

/

8

(10 mm)

T3204B.HL, T3224Bj.HL, T3234B.HL, T3244B.HL

15" 

(381 mm)

144*

Torlon

547

25

3

/

8

(10 mm)

*Coupled car assembly–each car has 72 balls

Loctite is a registered trademark of Henkel AG & Company KGaA. 

Torlon is a registered trademark of Solvay Advanced Polymers.

Summary of Contents for 32 mm Big Boat

Page 1: ...188 311 32 85 2 50 4500 2041 9000 4081 T3221B Car shackle 2 1 53 8 136 35 8 98 25 8 73 3000 1361 7000 3175 T3221B HL HL car shackle 2 1 77 16 188 35 8 98 25 8 73 4500 2041 9000 4081 T3222B Car stand up toggle 2 1 53 8 136 35 8 98 25 8 73 3000 1361 7000 3175 T3222B HL HL car stand up toggle 2 1 77 16 188 35 8 98 25 8 73 4500 2041 9000 4081 T3224B Car 2 stand up toggles 2 1 91 8 231 35 8 98 31 2 89 ...

Page 2: ... 1 4 57 13 16 30 Track Compatibility High beam A B C A B Groove at waist for keeper wires CB cars are shipped for use on CB track with grooves at waist to accept retaining clips first supplied by Harken in 2004 See end of manual for older track 3159 R32 3156 R32HB C Curved Track Limitations Cars will not roll on curved track if radius is under minimum listed below A shorter car can roll on a small...

Page 3: ...ntrols To attach premade splice pass eye through bail and run tail through to make a hitch without undoing bail If line is too large for this remove one screw and rotate deadend eyestrap to load the splice Reassemble screws using theadlocking solution such as blue Loctite adhesive Ball Replacement Chart Position car on edge with retaining clip in place Gently push one ball at a time into car from ...

Page 4: ... Converting CB Cars to Fit Old Style Non CB Track 3 Remove retaining clips and corner keepers over box to catch balls 1 Use flat bladed screwdriver to push retaining clip toward end 5 Remove two 2 clips from car loader Slide car loader in so loading port is on side of car without balls 2 Pry retaining clip off and dump balls in box 4 Hold car on edge and load lower side with correct number of ball...

Page 5: ...track OneDrop conditioner is preferred but you can also use one 1 to two 2 drops of a light machine oil Too much oil attracts dirt Track Clean with detergent and water Important Exposure to some teak cleaners and other caustic solutions can result in discoloration of part and is not covered under the Harken warranty Maintenance Warranty Inspect Frequently inspect shackles and control block fitting...

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