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Keep your equipment clean and free-running by frequently flushing with fresh water. 

Periodically clean with mild detergent and water solution. Spin sheaves to distribute  

soap solution evenly. Occasionally disassemble and clean rollers and balls with  

detergent and water solution. Assemble using blue Loctite

®

 on screws.

Stainless fasteners which pass through aluminum blocks should be coated with an  

antiseize compound such as Tef-Gel

®

.

IMPORTANT! Exposure to some teak cleaners and other caustic solutions can result in  

discoloration of part and is not covered under the Harken warranty.

For additional safety, maintenance and warranty information see www.harken.com/

manuals or the Harken

®

 catalog.

1. Remove sheave(s).

 Remove phillips screw from left side of assembly  

  (see diagram below) and pull out center post.  

 

Tip: Don’t worry about losing balls in sheave(s), they are captive. If  

  post is stuck, leave screw halfway in and push on screw head to push  

  post out right side.

2. Mark position of holes.

  

 

Tip:

 Insert shaft without sheaves to hold carriers together while marking  

 holes.

Install 3002, 3003, 3004 Over-the-Top Blocks

3. Mount carrier(s). 

Drill holes and screw to deck using sealant and backing  

 plates. 

 

 

Tip:

 Slightly bevel top of hole in deck to allow sealant to mass near top  

  of hole. 

 Note: 

On multiple sheave models, make sure carrier with flat in hole is  

  placed on left side.

4. Install sheave.

 Slip post in from right side and seat end of shaft in flat.  

  Use blue Loctite

®

 provided on phillips screw and secure.

Maintenance

Warranty

Use Blue 

Loctite

®

 here

Left side (sheave towards left)

Flat in hole to retain post.

Note: C8624 – 3" (75 mm) sheave  

version has flat on opposite side so it  

is visible with sheave towards right.

WARNING! You must mount to solid deck construction using  

specified fasteners in all mounting holes and nuts, washers  

or backing plates to achieve correct maximum working load.

Additional information: 

www.harken.com/manuals

Loctite is a registered trademark of Henkel AG & Company KGaA 

Tef-Gel is a registered trademark of Ultra Safety Systems, Inc.

Carefully inspect fasteners, mounting hardware, and shackles for signs of loosening, cracks, 

or damage. Secure fasteners using threadlocking solution. Replace damaged parts.

Inspect

Keep your equipment clean and free-running by frequently flushing with fresh water. 

Periodically clean with mild detergent and water solution. Spin sheaves to distribute  

soap solution evenly. Occasionally disassemble and clean rollers and balls with  

detergent and water solution. Assemble using blue Loctite

®

 on screws.

Stainless fasteners which pass through aluminum blocks should be coated with an  

antiseize compound such as Tef-Gel

®

.

IMPORTANT! Exposure to some teak cleaners and other caustic solutions can result in  

discoloration of part and is not covered under the Harken warranty.

For additional safety, maintenance and warranty information see www.harken.com/

manuals or the Harken

®

 catalog.

1. Remove sheave(s).

 Remove phillips screw from left side of assembly  

  (see diagram below) and pull out center post.  

 

Tip: Don’t worry about losing balls in sheave(s), they are captive. If  

  post is stuck, leave screw halfway in and push on screw head to push  

  post out right side.

2. Mark position of holes.

  

 

Tip:

 Insert shaft without sheaves to hold carriers together while marking  

 holes.

Install 3002, 3003, 3004 Over-the-Top Blocks

3. Mount carrier(s). 

Drill holes and screw to deck using sealant and backing  

 plates. 

 

 

Tip:

 Slightly bevel top of hole in deck to allow sealant to mass near top  

  of hole. 

 Note: 

On multiple sheave models, make sure carrier with flat in hole is  

  placed on left side.

4. Install sheave.

 Slip post in from right side and seat end of shaft in flat.  

  Use blue Loctite

®

 provided on phillips screw and secure.

Maintenance

Warranty

Use Blue 

Loctite

®

 here

Left side (sheave towards left)

Flat in hole to retain post.

Note: C8624 – 3" (75 mm) sheave  

version has flat on opposite side so it  

is visible with sheave towards right.

WARNING! You must mount to solid deck construction using  

specified fasteners in all mounting holes and nuts, washers  

or backing plates to achieve correct maximum working load.

Additional information: 

www.harken.com/manuals

Loctite is a registered trademark of Henkel AG & Company KGaA 

Tef-Gel is a registered trademark of Ultra Safety Systems, Inc.

Carefully inspect fasteners, mounting hardware, and shackles for signs of loosening, cracks, 

or damage. Secure fasteners using threadlocking solution. Replace damaged parts.

Inspect

Printed 

in 

USA.  4542 09/19

Printed 

in 

USA.  4542 09/19

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