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PRODUCT DATA SHEET 

Dry-Break Diesel Refuelling Nozzles

 

Banlaw ReFuelling™

 

 

Doc ID: PRH-REF-70      Version: 7.0 

 

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Please ensure you have the latest version of this document.

 

 

Thank  you  for  purchasing  this  high  quality  Banlaw  product.  Please  read  through  and 
understand the information in this Product Data Sheet (PDS) BEFORE installation or operation 
of the product to avoid accidental personal injury or property damage. 

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PRODUCT DESCRIPTION 

Banlaw  Dry-Break  Diesel  Refuelling  Nozzles  are  fluid  (e.g.  diesel  fuel)  dispensing  couplings  which 
incorporate both calibrated (automatic) pressure shut-off, and 

dry break

 functions.   

Banlaw  introduced  their  first  dry-break  diesel  refuelling  nozzles  into  the  market  in  the  198

0’s  in 

response to a requirement for a more ergonomic and robust 

“industry standard” 

nozzle rated for higher 

diesel flowrates. 

    

800 Series 

 

1000 Series

 

Figure 1 - Examples of Banlaw Nozzles 

Figure  1 

shows  examples  of  current  Banlaw  800  and  1000  series  Nozzles.  The  “800”  refers  to  the 

maximum rated diesel flowrate of 800LPM (211GPM) of the 800 series, and likewise the “1000” refers 

to the maximum rated diesel flowrate of 1000LPM (264GPM) of the 1000 series. 

Banlaw Nozzles are available in a variety of models (variants) within each series, including the Banlaw 
FuelTrack

 Nozzles incorporating the Banlaw proprietary automatic (vehicle) identification 

 

i.e. “auto 

ID”  –

  feature.  Banlaw  Nozzles  also  incorporate  other  features  including  the  patented

#

  means  of 

adjusting the automatic shut-off setting 

(

#

 US 6,622,760)

The  800  series  “Mining”  Nozzles  are  compatible  with the  industry  standard refuelling  “receiver

s

commonly used as the means of refuelling plant equipment and smaller bulk diesel storage tanks in the 
mining  and  construction  industries.  Other  800  series  models 

 

e.g.  “Rail”  –

  and  Banlaw  1000  series 

Nozzles are only compatible with the matching Banlaw receiver.  

This document specifically covers the principal specifications, installation, commissioning, operation, 
maintenance and servicing requirements and guidelines of Banlaw 

2” (DN50) 

Diesel Refuelling and Fluid 

Transfer  Nozzles.  End-users  requiring  additional  information  should  refer  to  the  Banlaw  website, 
contact Banlaw or your nearest authorised Banlaw distributor. Similarly, persons wanting information 
other  Banlaw  refuelling  products  and  Nozzle  accessories  should  also  refer  to  the  website  or  same 
contacts. 

 

 

Summary of Contents for 800 Series

Page 1: ...refers to the maximum rated diesel flowrate of 1000LPM 264GPM of the 1000 series Banlaw Nozzles are available in a variety of models variants within each series including the Banlaw FuelTrack Nozzles...

Page 2: ...lity nor liability for the consequences and damages that may occur in the execution of works within this document Persons conducting or otherwise involved with the execution of the works within this d...

Page 3: ...supplement complement a Quick Fill System but where the OFP system acts as the primary first means of terminating the inflow of liquid into the tank without the need for pressurisation of the tank s...

Page 4: ...the Nozzle will automatically shut off and decreasing the spring setting will decrease the pressure required for shut off 1 2 System Overview Banlaw Dry Break Diesel Refuelling Nozzles are a key comp...

Page 5: ...pplications Banlaw 800 model Mining series Nozzles e g BNM800M suit all industry standard Receivers e g Wiggins ZN2 JNX series Caterpillar FloMAX FR series etc Industry proven ball lock latching mecha...

Page 6: ...re 5 illustrates the key external features of a Banlaw refuelling nozzle Figure 5 Key External Features of Banlaw Nozzle 1 4 Part Numbering Figure 6 and Figure 7 denotes the part numbering system used...

Page 7: ...5 Available Nozzle Models The 800 Nozzle series currently consists of 12 different models whilst the 1000 Nozzle series consists of 4 models as per Table 1 Please refer to Banlaw Sales Marketing mater...

Page 8: ...cifically the setting specification of the piston spring Banlaw document EBL 33 provides further important information on spring settings Selection of the required Spring Setting should be performed p...

Page 9: ...e and Receiver spring settings Figure 10 Relationship Between Nozzle and Receiver Spring Settings Figure 11 illustrates the location on a Nozzle where the Spring Setting is marked Figure 11 Example of...

Page 10: ...5 kPa Please refer to the Product Data Sheet PRH REF 72 for information on Receiver spring settings 1 7 FuelTrack Nozzle Variants Figure 12 illustrates the basic architecture of the Banlaw FuelTrack...

Page 11: ...COMPATIBILITY Nozzles Series Receivers Series Banlaw 800 Mining Banlaw 23 Mining Wiggins ZN2 JNC2 JNX etc Caterpillar FloMAX International FR FRA FRS etc Fast Fill Systems R150 R150CV etc See also No...

Page 12: ...through the cooperation of the supplier OEM Banlaw and the customer or end user Once such an assessment deems the Banlaw product s to be suitable the customer or end user shall ensure effective change...

Page 13: ...nally acceptable after consultation with Banlaw b Banlaw Hydraulic Nozzles i e BNH800 series have traditionally been used with solcenic oils without incident 4 Banlaw Nozzles are not recommended for u...

Page 14: ...Steel Viton Nitrile NBR Acetal Fluorosilicone Nylon Process Connection Inlet 2 NPT F Mass of Nozzle approx 4 2kg 9 3lb Legend SWP Maximum recommended Safe Working Pressure LPM Litres per minute volum...

Page 15: ...ure Drop Through 1000 Nozzle and 43 Receiver Notes 1 All pressure drop data refers to the dynamic head loss through the Banlaw Nozzle and Banlaw Receiver combination This data will vary when a Banlaw...

Page 16: ...is being installed Failure to select the proper nozzle setting will increase the risk of hazards such as o Overfilling and the likely internal over pressurisation of the tank s o Spillage of fuel envi...

Page 17: ...igure 15 Basic Nozzle and Receiver Arrangement The Nozzle must be aligned concentrically with the Receiver for connection The Nozzle may be oriented at any angle during operation i e when connected to...

Page 18: ...ng a Banlaw Nozzle Holster or Nozzle Anchor or by fabricating a custom bracket to safely store the Nozzle The location of the holster etc shall allow safe convenient and ergonomic access by personnel...

Page 19: ...e interlocked with additional safety features to prevent vehicle driveaway General Installation Notes 1 Conduct a Job Hazard Analysis JHA prior to install to mitigate health environmental and equipmen...

Page 20: ...k series Nozzles e g BNMF800 and BNF1000 series During connection of the Swivel refer section 4 2 it is imperative the spring loaded male probe extending from the Swivel outlet is inserted into the fe...

Page 21: ...it 4 3 Commissioning Guidelines There are no specific commissioning requirements for a Banlaw Nozzle Banlaw do however recommend witnessing tank pressures and system performance during the initial ref...

Page 22: ...m malfunction or other incident this will allow personnel to react promptly to avoid further escalation of the hazards The use of a splash fill adaptor refer Figure 22 with a dry break refuelling nozz...

Page 23: ...erfill or other causes IF A TANK LEVEL GAUGE EXISTS FIRST DETERMINE WHETHER THE TANK S REQUIRES REFILLING I E FUEL LEVEL IS BELOW THE SAFE FILL LEVEL ENSURE NOZZLE OPERATING HANDLE IS SECURELY LATCHED...

Page 24: ...3SECS IF NOZZLE WILL STILL NOT REMAIN OPEN CONFIRM TANK IS NOT ALREADY FILLED TO CAPACITY IF NOT REFER SECTION 7 DO NOT MANUALLY OR OTHERWISE FORCIBLY HOLD THE OPERATING HANDLE IN THE ON OR PARTIALLY...

Page 25: ...or information contact Banlaw or refer to Banlaw document EBL 33 Refuelling operators who manually override the automatic tank pressure shut off function of Banlaw Nozzles by holding or using some dev...

Page 26: ...off A drive away i e movement of the plant equipment whilst the Nozzle remains connected 6 MAINTENANCE SPARE PARTS Spare parts including service kits for Banlaw Nozzles are only sold to accredited Ba...

Page 27: ...end of the Nozzle is more exposed to contamination ingress and general wear tear particularly if a Nozzle Anchor Holster or Dust Plug is not used to store the Nozzle Figure 24 illustrates the front e...

Page 28: ...all inline bulk filtration on all diesel dispensing lines contact Banlaw for advice 4 Maintain the use of the Receiver Dust Cap and Nozzle Anchors Holsters or Dust Plugs 5 Remove any contamination fro...

Page 29: ...safely store a Nozzle off the ground when not in use Please contact Banlaw or your nearest Banlaw agent for more detailed preventative maintenance information 6 2 Banlaw Onsite Maintenance Clients ca...

Page 30: ...ow recommended minimum Increase delivery flow rate Excessive free play mechanical wear in the Nozzles operating mechanism replace Nozzle and have faulty Nozzle serviced A component in the system has b...

Page 31: ...rly contaminated investigate and rectify Fluid Leakage between Nozzle and Receiver during Refuelling Faulty fluid seal s within Nozzle replace Nozzle and have faulty Nozzle serviced Sealing surfaces o...

Page 32: ...correct combination of Nozzle and Receiver Confirm compatibility Only use the correct combination of Nozzle and Receiver Worn ball lock mechanism on Nozzle and or Receiver Inspect both equipment and r...

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