Harken 1130 User And Maintenance Manual Download Page 52

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User and maintenance manual Winch 1130

–

Mod.0

16.

Assembling

Once maintenance is finished, reassemble the winch in reverse order with respect to the
sequence described above and using the maintenance products.

WARNING!

In the assembling phase, position the pawls correctly in the housing, as shown
below. Once they have been lubricated with oil, check that all the pawls can be
easily opened and closed with a finger.

15.1 Marking

NOTE!

For the bolts of steps #7 and #

20 ST, a

fter screwing pay special attention to mark

the screwed bolts with a coloured sign, similar to the following one:

CORRECT

INCORRECT

Summary of Contents for 1130

Page 1: ...User and maintenance manual Winch 1130 Mod 0 1 Winch 1130 Self Tailing Top Cleat USER AND MAINTENANCE MANUAL MOD 0...

Page 2: ...sensor kit 12 8 Product composition 13 9 Winch Outline 15 10 Technical characteristics 16 11 Motorization 17 11 1 Operating first speed on a motor driven winch 17 11 2 Operating second speed on a mot...

Page 3: ...ng 34 15 Cleaning and maintenance 36 15 1 Internal maintenance procedure 37 15 1 1 Maintenance products 37 14 2 Tools 39 14 3 Disassemble procedure Winch 1130 ST 39 16 Assembling 52 15 1 Marking 52 17...

Page 4: ...in this manual Qualified operator person who has attended specialisation and training about the use of the winch User person who uses the winch regularly Maximum working load MWL maximum value of the...

Page 5: ...fective product Failure to install the winch will void the warranty of the device itself and the Harken product to which it is connected Refer to the warranty on the web site www harken com Do not app...

Page 6: ...hose mentioned The Harken winch must not be used if unauthorized modifications or interventions have been carried out Do not use the winch for hauling mooring the boat or weighing the anchor Do not wi...

Page 7: ...rated differently manually by winch handle by an under deck transmission Coffee Grinder by an electric motor or a hydraulic motor When motorized Winch 1130 is equipped with the main motor electric or...

Page 8: ...The product identification is based on the Winch composition and technical functions 7 1 Speed Each speed of Winch 1130 is used for different load performances First speed is used to recover a lot of...

Page 9: ...is designed to put a maximum working load MWL of 9000Kg WARNING Subjecting the winch to loads above the Maximum Working Load can cause the winch to fail or pull off the deck suddenly and unexpectedly...

Page 10: ...User and maintenance manual Winch 1130 Mod 0 10 7 4 Materials Grey aluminum Aluminum Carbon Top versions Skirt versions Drum versions Aluminum Ceramic Grey aluminum Grey aluminum Aluminum Carbon...

Page 11: ...weights refer to the Winch 1130 Outline document available on request from the Harken Italy Tech Service at techservice harken it Version Skirt Drum Top ST version TC version CAC Carbon Aluminum Carb...

Page 12: ...ct performances use ropes of the diameters indicated below NOTE Harken Self Tailing winches have jaws preloaded with springs that adapt automatically to the following rope diameters range 16 22mm 7 9...

Page 13: ...User and maintenance manual Winch 1130 Mod 0 13 8 Product composition Winch 1130 ST is composed by the following groups...

Page 14: ...User and maintenance manual Winch 1130 Mod 0 14 Winch 1130 TC is composed by the following groups...

Page 15: ...User and maintenance manual Winch 1130 Mod 0 15 9 Winch Outline NOTE The following dimensions refer to EL HY Winch all material versions All dimensions are in mm ST version TC version...

Page 16: ...0 Outline document 10 Technical characteristics Gear ratios and Power ratios 1st direct gear Gear ratios and Power ratios 1st reduced gear NOTE The theoretical power ratio is calculated without taking...

Page 17: ...rate first speed Press manually the central button of the winch the black button placed at the centre of the stripper arm If the button does not engage turn the winch briefly to allow the mechanism to...

Page 18: ...eed medium speed and medium power used when the load has increased but there is still a lot of line to recover 11 3 Operating third speed on a motor driven winch To operate third speed Press again the...

Page 19: ...w pressure tube for drainage so that excess oil can return to the system reservoir so as to avoid shortening the life of the motor The role of the motor is to make the drum revolve in two directions c...

Page 20: ...User and maintenance manual Winch 1130 Mod 0 20 11 5 Hydraulic system diagram The main motor can use both a closed centre valve which is generally preferable or an open centre one...

Page 21: ...ttached The maximum flow and pressure must be in accordance to graphic performance Wrong dimensioning of components can void warranty For any other information contact Harken Tech Service at techservi...

Page 22: ...powered at 24V DC horizontal mounting electric motor powered at 48V DC horizontal mounting WARNING Subjecting the winch to loads above the Maximum Working Load can cause the winch to fail or pull off...

Page 23: ...User and maintenance manual Winch 1130 Mod 0 23 Electrical box detail and connections scheme Electrical scheme...

Page 24: ...ne document available on demand by contacting Harken Tech Service at techservice harken it For dimensioning of any components please refer to the maximum current of motor on graphic performance attach...

Page 25: ...NOTE Before installation the winch must be partially disassembled Follow the steps of the Disassembly procedure illustrated in the chapter Maintenance of this manual until the drum support is removed...

Page 26: ...oid incorrect entry angle for the rope of more than 8 Beware of the rope chafing on the base of the winch WARNING Situation to avoid incorrect entry angle with the rope parallel to the base of the win...

Page 27: ...between 0 and 30 if this is compatible with the space available below deck NOTE For the rope positioning see the Use chapter of this manual After correctly positioning the final pinion with respect t...

Page 28: ...and maintenance manual Winch 1130 Mod 0 28 12 2 Winch lifting and handling To move and lift Winch 1130 consider the position of the centre of mass NOTE Weights are available in chapter 7 6 of this ma...

Page 29: ...ndle the winch taking into account the position of the centre of mass and weights 12 3 Slings characteristics WARNING For Self Tailing version do not use the line lifter to lift the product In any cas...

Page 30: ...rken Italy Tech Service at techservice harken it Small scaled mounting template for Winch 1130 versions is shown below For mounting templates of custom Winch 1130 version refer to the boat custom manu...

Page 31: ...ttom surface and apply the sealant NOTE Make sure the drainage holes in the base of the winch are not obstructed by the sealant so as to avoid water collecting in the base of the winch NOTE If the win...

Page 32: ...y will have to bear Harken assumes no responsibility for incorrect installation of its winches or for an incorrect choice of mounting screws WARNING Fix the winch to the deck using screws in A4 70 sta...

Page 33: ...gear is engaged or not If the 1st speed is engaged sensor provides a signal and LED lights If LED does not light or the signal is not sent verify if sensor is properly positioned and powered In the op...

Page 34: ...positioning NOTE The following instructions are available for right hand winches for left hand versions all the rotations are opposite Before use verify that The correct rope diameter is used as indic...

Page 35: ...into the top of the winch as described below 1 For ST versions put rope on the line lifter and insert rope between the jaws of the Self Tailing Fig 1 2 For TC versions put rope into the free side of...

Page 36: ...plated or plastic surfaces Do not allow teak cleaning products or other cleaning substances containing caustic solutions to come into contact with the winch and in particular with anodized or plastic...

Page 37: ...t least 45 minutes before use To remove screws sealed with threadlocker you may need to heat the parts to reduce the effect WARNING Do not apply this product to screws driven into carbon components Me...

Page 38: ...not covered by the warranty Anti corrosive lubricants i e TEFGEL or similar Apply sacrificial anodes or anti corrosive lubricants to prevent electrolytic corrosion between different metals in contact...

Page 39: ...0 39 14 2 Tools Make sure having the correct tools needed to disassemble the winch N 1 flat bladed screwdriver head width 6 8mm Set of allen wrenches n 5 6 8 Hammer with rubber head Rags 14 3 Disasse...

Page 40: ...User and maintenance manual Winch 1130 Mod 0 40 Step 3 Step 4 Step 5 Step 6 Allen wrench size 5 Screwing torque 10Nm...

Page 41: ...User and maintenance manual Winch 1130 Mod 0 41 Step 7 Step 8 Step 9 Allen wrench size 6 Screwing torque 20Nm...

Page 42: ...User and maintenance manual Winch 1130 Mod 0 42 Step 10 Step 11 Step 12 Allen wrench size 5 Screwing torque 10Nm...

Page 43: ...User and maintenance manual Winch 1130 Mod 0 43 Step 13 Step 14 Step 15 Step 16 Allen wrench size 5 Screwing torque 10Nm...

Page 44: ...User and maintenance manual Winch 1130 Mod 0 44 Step 17 Step 18...

Page 45: ...User and maintenance manual Winch 1130 Mod 0 45 Step 19 Step 20 Allen wrench size 8 Screwing torque 60Nm...

Page 46: ...User and maintenance manual Winch 1130 Mod 0 46 Step 21 Step 22 Step 23...

Page 47: ...User and maintenance manual Winch 1130 Mod 0 47 Step 24 Step 25 Allen wrench size 5 Screwing torque 8Nm...

Page 48: ...User and maintenance manual Winch 1130 Mod 0 48 Step 26 Step 27 Step 28...

Page 49: ...User and maintenance manual Winch 1130 Mod 0 49 Step 29 Step 30...

Page 50: ...User and maintenance manual Winch 1130 Mod 0 50 Disassemble procedure Winch 1130 TC Step 1TC Step 2TC Step 3TC Step 4TC Allen wrench size 5 Screwing torque 10Nm...

Page 51: ...hafts and pawls for any traces of wear or corrosion Replace worn or damaged components Perform maintenance on the parts using the products listed below Step 5TC Starting from Step 5TC the disassembly...

Page 52: ...ce products WARNING In the assembling phase position the pawls correctly in the housing as shown below Once they have been lubricated with oil check that all the pawls can be easily opened and closed...

Page 53: ...of the stripper arm support If it is contact the Harken Italy Tech Service Team slightly unscrew the set screws so as to ease the pressure on the balls housed in the upper dog clutch This will help to...

Page 54: ...ted Worldwide Warranty available on the web site http www harken com 19 Contact us Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Email info harken...

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