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6.  Secure the lower and upper tracks using M10 x 90 mm bolts (component code 29) and the door side 

splint (component code 36), as shown in 

Figure 2.

 Secure the upper tracks (11L and 11R) to the arch us-

ing M10 x 30 mm bolts (component codes 32), as shown in 

Figure 2.

7.  Install the bottom tensioning tubes at the front panel (component code 14), as shown in 

Figure 1

NOTE:

•  Plug both the ends of the bottom tensioning tubes with plastic plugs, if available.
•  There are clips on the base plates to fix the bottom tensioning tubes, as shown in 

Figure 3.

8.  Install the horizontal tubes at the front panel (component code 13), as shown in 

Figure 1. 

Secure com-

ponent code 13 to component codes 9 / 9A using M8 x 70 mm carriage bolts (component code 30), as 
shown in 

Figure 2.

 Secure component code 13 to the tracks using M10 x 30 mm bolts (component code 

32).

9.  Install the winch door beams (component code 12) between the winch door’s upper tracks, and secure 

using M10 x 90 mm bolts (component code 29), as shown in 

Figure 2.

Figure 2

Summary of Contents for C2020

Page 1: ...INSTRUCTION MANUAL C2020 C2040 FRONT PANEL WITH WINCH DOOR CLOSED BACK PANEL www hardlifeutility com ...

Page 2: ......

Page 3: ...ENT LIST TOOLS REQUIRED FOR INSTALLATION SITE PREPARATION FRONT BACK PANEL SPECIFICATIONS FRONT WALL ASSEMBLY FRONT COVER INSTALLATION BACK WALL ASSEMBLY BACK COVER INSTALLATION MAINTENANCE TABLE OF CONTENTS 03 05 05 05 06 08 10 11 12 ...

Page 4: ...or s Right Lower Track 1 11L Winch Door s Left Upper Track 1 11R Winch Door s Right Upper Track 1 12 Winch Door Beam 2 12A Winch Door s Suspending Tube 1 12B Square Tube for Winch Wheel 1 12C Winch Wheel with Steel Wire 1 13 Horizontal Tubes at the Front Panel 2 14 Bottom Tensioning Tubes at the Front Panel 2 15 Lower Standing Legs at the Middle of the Back Panel 2 16 Upper Standing Legs at the Mi...

Page 5: ... 1 21 Cover for the Back Panel 1 23 Ropes 1 Bundle 29 M10 x 90 mm Bolts 22 30 M8 x 70 mm Carriage Bolts 30 32 M10 x 30 mm Bolts 10 33 Dropping Tubes for the Winch Door 1 Group 34 450 mm Stake Pegs 12 35 700 mm Stake Pegs 4 36 Door Side Splint 4 37 Clips 6 ...

Page 6: ...prepare the site for installing the front and back panels of the shelter 1 Ensure that all the components are present by checking with the Component List prior to installation 2 Lay out all the components within the marked out site in the approximate locations at which they will be assembled This makes preliminary work easier on an open clear space rather than having parts scattered in the way FRO...

Page 7: ...han the short tubes that are welded on the base plates and can be inserted into it Secure the upper ends of the standing legs 9 and 9A to the arch using clips component code 37 as shown in Figure 2 4 Insert the winch door s left lower track component code 10L and the winch door s right lower track component code 10R on the base plates for the front door 8A as shown in Figure 1 The bottom of the lo...

Page 8: ... bottom tensioning tubes with plastic plugs if available There are clips on the base plates to fix the bottom tensioning tubes as shown in Figure 3 8 Install the horizontal tubes at the front panel component code 13 as shown in Figure 1 Secure com ponent code 13 to component codes 9 9A using M8 x 70 mm carriage bolts component code 30 as shown in Figure 2 Secure component code 13 to the tracks usi...

Page 9: ...r s suspending tube to the arch using M10 x 30 mm bolts component code 32 as shown in Figure 2 NOTE If an angle iron is available in the installation kit weld the angle iron to the top bent tube of the arch and use clips and matching bolts to connect the winch door s suspending tube to the arch 11 Install the square tube for the winch wheel component code 12B and secure it to the winch door s righ...

Page 10: ... steel wire from the single pulley and double pulley respectively to go down through the hole on the door dropping tube to the bottom of the door as shown in Figure 4 4 Tie a knot at the bottom of both sides of the dropping tubes to secure the wires and ensure they do not pass back 5 Tie the end of the steel wire to the winch wheel 6 Erect the cover for the front panel and tie the cover to the fra...

Page 11: ...ent code 9 are connected to the arch using clips component code 37 as shown in Figure 5 3 Insert the lower standing legs at the middle of the back panel component code 15 into the end panels base plate at the middle component code 8B as shown in Figure 5 The bottom of the standing legs is narrower than the short tubes that are welded on the base plates and can be inserted into it 4 Install the bot...

Page 12: ...k cover onto the frame of the back wall of the shelter in high wind conditions 5 Insert the upper standing legs at the middle of the back panel component code 16 into component code 15 and secure using M8 x 70 mm carriage bolts component code 30 as shown in Figure 5 The upper standing legs are connected to the arch using clips component code 37 as shown in Figure 5 6 Install the back panel horizon...

Page 13: ... www hardlifeutility com MAINTENANCE Adjust the front and back covers every month to ensure you always have flat and tensioned covers Inspect the shelter regularly and replace damaged components Figure 7 ...

Page 14: ...ving your payment subject to availability 5 YEAR SPARE PART REPLACEMENT Spare part availability for 5 years from the date of purchase EFFICIENT AFTER SALES SUPPORT Lifelong technical assistance for all our products CUSTOMISED SHELTERS Custom made tents manufactured to meet your requirements Write to us info hardlifeutility com Call us 44 01525 30 90 70 85 19 12 ...

Page 15: ...14 www hardlifeutility com ...

Page 16: ...Unit 4 Dawson Road Bletchley Milton Keynes MK1 1LH United Kingdom Call us 44 01525 30 90 70 01525 85 19 12 ...

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